Catalyst

Abstract
The present invention provides a catalyst for the epoxidation of hydrocarbons with oxygen, a process for the preparation of the catalyst, and a process for the epoxidation of hydrocarbons with oxygen in the presence of the catalyst.
Description


FIELD OF THE INVENTION

[0001] The present invention provides a catalyst for the epoxidation of hydrocarbons with oxygen, a process for the preparation of the catalyst, and a process for the epoxidation of hydrocarbons with oxygen in the presence of the catalyst.



BACKGROUND OF THE INVENTION

[0002] Epoxides are an important starting material for the polyurethane industry. There are a number of processes for their preparation, some of which have also been converted to a commercial scale. The industrial manufacture of ethylene oxide is effected, for example, by the direct oxidation of ethene with air or with gases containing molecular oxygen, in the presence of a catalyst containing silver. That process is described in EP-A 0 933 130.


[0003] To prepare longer-chain epoxides, hydrogen peroxide or hypochlorite is generally used on a commercial scale as the oxidizing agent in the liquid phase. EP-A 0 930 308 describes the use of ion-exchanged titanium silicalites as catalyst with those two oxidizing agents.


[0004] A further class of oxidation catalysts, allowing the oxidation of propene in the gas phase to the corresponding epoxide (propene oxide abbreviated herein as PO), is disclosed in U.S. Pat. No. 5,623,090. In that process, gold is used on anatase as catalyst. The oxidizing agent used is oxygen, which is employed in the presence of hydrogen. The system is distinguished by extraordinarily high selectivity (S>95%) in respect of the propene oxidation. Disadvantages are the low conversion and the deactivation of the catalyst, as well as the high consumption of hydrogen.


[0005] Some mixtures of elements of groups 3 to 10 and 14 to 16 of the periodic system according to IUPAC (definition of 1986) are known in the art as catalysts for other processes. For example, mixtures of iron, cobalt and nickel on various supports are used in the preparation of ammonia. Reference is here made by way of example to the publication of M. Appl (M. Appl in Indian Chem. Eng., 1987, pages 7 to 29). Mixtures of iron and cobalt are also used in the oxidation of cyclohexane to adipic acid. That is disclosed in U.S. Pat. No. 5,547,905. The formation of epoxides is not disclosed.


[0006] DE-A 100 24 096 discloses that it is possible, using mixtures of various elements from the group Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn and Ce as catalyst, to prepare propene oxide by direct oxidation of propene with oxygen or air. It is unusual, in that process, that the oxidation stops at the epoxide stage and the corresponding acids, ketones or aldehydes are not formed.


[0007] DE-A 101 39 531 discloses that propene can be oxidized to propene oxide using as catalyst mixtures of various elements from the group Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Re, Fe, Co, Ni, Sn, Pb, Sb, Bi and Se on a support.


[0008] The catalysts known from the art do not exhibit satisfactory results in respect of the activity of the direct oxidation of propene to propene oxide.


[0009] Direct oxidation is the oxidation of propene with oxygen or with gases containing oxygen.


[0010] It is important that the oxidation does not continue to the corresponding acid or to the aldehyde or ketone, but terminates at the epoxide stage.



SUMMARY OF THE INVENTION

[0011] The present invention, therefore, provides catalysts that permit the direct oxidation of propene to propene oxide with a high level of activity.



DETAILED DESCRIPTION OF THE INVENTION

[0012] The present invention will now be described for purposes of illustration and not limitation.


[0013] The present invention provides a catalyst containing a mixture of at least one element selected from the group consisting of Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Re, Fe, Co, Ni, Sn, Pb, Sb, Bi, Se and Zn and at least one element selected from the group consisting of Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn and Ce, the mixture being on a porous support.


[0014] The porous support has a large specific surface area. The specific surface area can be measured, for example, according to the BET method. The BET surface area of the support is preferably less than 200 m2/g, particularly preferably less than 100 m2/g, before application of the mixture thereto.


[0015] The BET surface area of the support is preferably <200 m2/g, more preferably <100 m2/g, particularly preferably <10 m2/g. The BET surface area of the support is most preferably >1 m2/g.


[0016] The BET surface area is determined in the conventional manner. That determination is disclosed, for example, in the publication of Brunauer, Emmet and Teller in J. Anorg. Chem. Soc. 1938, Volume 60, page 309.


[0017] The elements may be present in the mixture in elemental form or in the form of chemical compounds.


[0018] The elements are preferably present in the form of oxides or in the form of hydroxides or in elemental form.


[0019] The content of the elements on the support is preferably from 0.001 to 50 wt. %, particularly preferably from 0.001 to 20 wt. % and most preferably from 0.01 to 10 wt. %. The concentration data are based on the support.


[0020] The relative proportions of the elements can be varied within a wide range.


[0021] Also preferred is the catalyst in which the support contains Al2O3, CaCO3, ZrO2, SiO2, SiC, TiO2 or SiO2—TiO2 mixed oxide.


[0022] Also preferred is the catalyst in which the support consists of Al2O3, CaCO3, SiO2, ZrO2, SiC, TiO2 or SiO2—TiO2.


[0023] Also preferred is the catalyst in which the choice of elements from the two mentioned groups is made in such a manner that the mentioned mixture is selected from the group consisting of Bi—Rh, Bi—Ru, Cr—Cu, Cr—Ru, Fe—Ru, Fe—Tl, Fe—Cu, Sb—Ru, Sb—Cu, Ni—Ru, Mo—Cu, Ni—Rh, Ru—Re, Co—Ru, Co—Tl, Mn—Pb, Mn—Cu—Ag—Pb—In, Mn—Cu—Ag—Pb—Sr, Mn—Cu—Ag—Pb, Mn—Pb—Cu—Ru, Mn—Ru—Co—Ba, Eu—Ag—Ni—Tl, Mn—Cu—Ag—Zn, Mn—Ni—Ag—Pb, Mn—Pb—La—Cu, In—Mn—Pb—Ag, Mn—Co—Ag—Pb, Cs—Mn—Pb—Tl, Mn—Pb—Tl—Cu—Ag, Mn—Pb—Tl—Cu, Cs—Mn—Pb—Tl—Ag, Mn—Cu—Pb, Mn—Pb—Ag—Ru, Co—Mn—Pb—Cu—Ag, Co—Fe—Mn—Pb—Ag, Ce—Co—Mn—Pb—Ag, Co—In—Mn—Pb—Ag, Ce—In—Mn—Pb—Cu, and any desired combination of the mentioned mixtures.


[0024] The mentioned catalysts are provided by the present invention.


[0025] The catalysts according to the invention have high selectivity in respect of organic products in the oxidation of propene to propene oxide. They are also suitable for the epoxidation of other hydrocarbons.


[0026] The present invention also provides a process for the preparation of the catalyst according to the invention, comprising


[0027] a) preparing the support,


[0028] b) combining the support with a solution containing at least one element selected from the group consisting of Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Re, Fe, Co, Ni, Sn, Pb, Sb, Bi, Se and Zn and at least one element selected from the group consisting of Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn and Ce, whereby a support loaded with the elements is obtained, and


[0029] c) calcining the support loaded with the elements at a temperature of from 200 to 1,000° C., preferably 400 to 1000° C., preferably in air or in the presence of reducing gases.


[0030] The elements are present in the solution in the form of compounds of the elements. Preference is given to organic or inorganic salts, preferably carboxylates, alcoholates, formiates, nitrates, carbonates, halides, phosphates, sulfates or acetylacetonates. Nitrates or carboxylates are particularly preferred.


[0031] It is also possible for two or more solutions to be supplied separately.


[0032] After the support has been combined with the solution, any excess solution can be separated off or concentrated by drying. The so-called incipient wetness process is preferably used.


[0033] The incipient wetness process is understood to mean the addition of a solution containing soluble element compounds to the support, the volume of the solution on the support being less than or equal to the pore volume of the support. The support accordingly remains macroscopically dry. As solvents for incipient wetness there may be used any solvents in which the element precursors are soluble, such as water, alcohols, (crown) ethers, esters, ketones, halogenated hydrocarbons, etc.


[0034] Where the compounds of the elements are sufficiently soluble, it may also be advantageous to use more solution volume and to concentrate the excess solution by drying. The good solubility of the compounds of the elements in that case ensures that no precipitation of solids occurs before the solution volume has been concentrated to the pore volume of the support. An effect comparable to that of the incipient wetness process is thereby achieved.


[0035] Preference is given to the process in which the support is combined with the solution in such a manner that the volume of the solution is less than or at most equal to the pore volume of the support.


[0036] One embodiment of the present invention is a process in Which drying is carried out before the calcination.


[0037] Another embodiment of the present invention is a process in which reduction is carried out after the calcination.


[0038] A further embodiment of the present invention is a catalyst obtainable according to the described process.


[0039] The present invention also provides a method of using the catalyst according to the invention as a catalyst for the epoxidation of hydrocarbons.


[0040] An embodiment of the present invention is a process for the epoxidation of hydrocarbons with oxygen in the presence of the catalyst according to the invention.


[0041] Another embodiment of the present invention is a process in which the hydrocarbon is selected from the group consisting of propene and butene.


[0042] The term hydrocarbon is understood to mean unsaturated or saturated hydrocarbons, such as olefins or alkanes, which may also contain hetero atoms such as N, O, P, S or halogens. The hydrocarbon may be acyclic, monocyclic, bicyclic or polycyclic. It may be monoolefinic, diolefinic or polyolefinic. In the case of hydrocarbons having two or more double bonds, the double bonds may be present in conjugated and non-conjugated form.


[0043] Preference is given to hydrocarbons from which there are formed oxidation products whose partial pressure at the reaction temperature is sufficiently low to remove the product from the catalyst continuously.


[0044] Preference is given to unsaturated and saturated hydrocarbons having from 2 to 20 carbon atoms, preferably from 3 to 10 carbon atoms, especially propene, propane, isobutane, isobutylene, 1-butene, 2-butene, cis-2-butene, trans-2-butene, 1,3-butadiene, pentene, pentane, 1-hexene, 1-hexane, hexadiene, cyclohexene and benzene.


[0045] The oxygen may be used in many different forms, such as molecular oxygen, air and nitrogen oxide. Molecular oxygen is preferred.


[0046] Suitable mixtures are especially binary, ternary, quaternary and quintary mixtures containing at least one element selected from the group consisting of Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Re, Fe, Co, Ni, Sn, Pb, Sb, Bi, Se and Zn and, at the same time, at least one element selected from the group Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn, Ce.


[0047] The supports are preferably compounds selected from the group consisting of Al2O3, SiO2, CeO2, ZrO2, SiC, TiO2, alkylsilicon oxides of the formula R—SiO1.5 wherein R=alkyl (especially methyl), and mixtures of the mentioned compounds.


[0048] The porosity of the support is advantageously from 20 to 60%, especially from 30 to 50%.


[0049] The particle size of the supports is dependent on the process conditions of the gas-phase oxidation and is usually in the range from {fraction (1/10)} to {fraction (1/20)} of the diameter of the reactor.


[0050] The porosity of the support is determined by mercury porosimetry, and the particle size of the element particles on the surface of the support is determined by means of electron microscopy and X-ray diffractometry.


[0051] The process for preparing the mixture of the elements on the support is not limited to one process. Mention may be made here of some examples of processes for generating element particles, such as deposition-precipitation, as described on page 3, line 38 ff of EP-B 0 709 360, or impregnation in solution, or incipient wetness processes, or colloid processes, or sputtering, or CVD, or PVD (CVD: chemical vapor deposition; PVD: physical vapor deposition).


[0052] The support is preferably impregnated with a solution containing the element ions and then dried and reduced. The solution may additionally contain components known to those skilled in the art, which components are able to increase the solubility of the element salt(s) in the solvent and/or change the redox potential of the elements and/or change the pH value. Special mention may be made of ammonia, amines, diamines, hydroxyamines and acids, such as HCl, HNO3, H2SO4, H3PO4.


[0053] Impregnation of the support with the solution can be carried out, for example, by the incipient wetness process, but is not limited thereto. The incipient wetness process may comprise the following steps:


[0054] coating once with one element and/or coating several times with a different element,


[0055] coating once with some of the elements or with all the elements in one step,


[0056] coating several times with several elements in one or more steps in succession,


[0057] coating several times with several elements alternately in one or more steps.


[0058] Drying takes place preferably at a temperature of from approximately 40 to approximately 200° C. at normal pressure or, alternatively, reduced pressure. At normal pressure, it is possible to work under an atmosphere of air or, alternatively, under an inert gas atmosphere (e.g. Ar, N2, He). The drying time is preferably in the range from 2 to 24 hours, preferably from 4 to 8 hours.


[0059] The calcination preferably takes place either under an inert gas atmosphere and subsequently or solely under an oxygen-containing gas atmosphere. The oxygen contents in the gas stream are advantageously in the range from 0 to 21 vol. %, preferably from 5 to 15 vol. %. The temperature for the calcination is adapted to the element mixture and is therefore generally in the range from 200 to 1000° C., preferably from 400 to 800° C., more preferably from 450 to 550° C., most preferably 500° C.


[0060] The reduction takes place preferably at elevated temperatures under a hydrogen-containing nitrogen atmosphere. The content of hydrogen may be from 0 to 100 vol. %. It is preferably from 0 to 25 vol. %, particularly preferably 10 vol. %. The reduction temperatures are adapted to the element mixture in question and are preferably from 100 to 800° C.


[0061] It may be advantageous to add to the element mixture conventional promoters or moderators, such as alkaline earth and/or alkali ions in the form of hydroxides, carbonates, nitrates, chlorides of one or more alkaline earth and/or alkali elements and/or silver. These are described, for example, on page 4, line 39 ff of EP-A 0 933 130.


[0062] The epoxidation process is preferably carried out in the gas phase under the following conditions.


[0063] The molar amount of hydrocarbon used relative to the total number of moles of hydrocarbon, oxygen and, optionally, diluent gas, as well as the relative molar ratio of the components, can be varied within wide ranges and is generally governed by the explosive limits of the hydrocarbon-oxygen mixture. In general, the reaction is carried out above or below the explosive limits.


[0064] An excess of hydrocarbon, relative to the oxygen used (on a molar basis), is preferably employed. The hydrocarbon content in the oxygen is typically ≦2 mol % and ≧78 mol %. The chosen hydrocarbon contents are preferably in the range from 0.5 to 2 mol % in the case of procedures below the explosive limit, and from 78 to 99 mol % in the case of procedures above the explosive limit. The ranges from 1 to 2 mol % and from 78 to 90 mol %, respectively, are particularly preferred.


[0065] The molar amount of oxygen, relative to the total number of moles of hydrocarbon, oxygen and diluent gas, can be varied within wide ranges. The molar amount of oxygen used is preferably lower, relative to the hydrocarbon. Preference is given to the use of amounts of oxygen in the range from 1 to 21 mol %, particularly preferably from 5 to 21 mol %, relative to the hydrocarbon.


[0066] In addition to the hydrocarbon and oxygen, it is optionally possible also to use a diluent gas, such as nitrogen, helium, argon, methane, carbon dioxide, carbon monoxide, perfluoropropane or similar, predominantly inert gases. Mixtures of the described inert components may also be used. The addition of inert components is beneficial for transporting away the heat freed in the exothermic oxidation reaction, and from the point of view of safety. In that case, it is possible for the above-described composition of the starting gas mixtures to be in the explosive range. A preferred range for a procedure with nitrogen as diluent gas is from 5 to 30 mol % in respect of hydrocarbon, from 50 to 75 mol % in respect of nitrogen and from 5 to 21 mol % in respect of oxygen.


[0067] Instead of a mixture of pure gases, air may also be used as the oxidizing agent. The amount of hydrocarbon in air is typically in a range from 5 to 50 mol %, preferably in a range from 15 to 25 mol %.


[0068] The contact time of hydrocarbon and catalyst is generally in the range from 5 to 60 seconds.


[0069] The process is generally carried out at temperatures in the range from 120 to 300° C., preferably from 150 to 260° C., particularly preferably from 170 to 230° C.







EXAMPLES

[0070] In the Examples, as elsewhere in the present text, PO stands for propylene oxide.



Examples of the Preparation of Catalysts and Testing Thereof in a Continuously Operating Fixed-Bed Reactor


General Procedure Examples 1 to 30

[0071] Solution 1 is first prepared (see Table I), added to approximately 10 g of Al2O3 and is left to be absorbed. The solid so obtained is dried for 4 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Solution 2 is then left to be absorbed completely by the solid. The solid is dried overnight at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg.


[0072] Finally, the precursor so prepared is reduced for 8 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0073] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. The results are given in Table I.
1TABLE IPreparation of solutions 1 and 2, resultsPOcontentSolution 1Solution 2ppm inSolventSolventInternaltheElement salt(weighedElement salt(weighedtemp.wasteSelectivityEx.(weighed portion)portion)(weighed portion)portion)° C.gasnumber*1antimony pentachlorideEtOHhexachloroiridiumH2O16033<1646 mg3.8 gsolution (23%) 2 g3.5 g2Bi(OOCCH(C2H5)C4H9)3EtOHruthenium nitrosylnitrateH2O2203903.6490 mg3.8 gsolution1.5 g(13.9%) 3.6 g3chromium nitrateH2Oruthenium nitrosylnitrateH2O200340<12.02 g4 gsolution3.5 g(13.9%) 1.91 g4chromium nitrateH2Osilver nitrateH2O210110<12.02 g4 g414.2 mg4.5 g5chromium nitrateH2Ocopper nitrateH2O230130<12.02 g4 g776.2 mg4 g6chromium nitrateH2Orhodium nitrate185116<12.02 g4 gsolution (10%) 7.76 g7iron nitrateH2Oruthenium nitrosylnitrateH2O2202603.31.902 g3.5 gsolution3.5 g(13.9%) 1.91 g8iron nitrateH2Ocopper nitrateH2O240188<11.902 g3.5 g776.2 mg4 g9iron nitrateH2Othallium nitrateH2O2501775.0190 mg4.5 g1.302 g4.5 g10iron nitrateH2Omanganese nitrateH2O23040<1190 mg4.5 g2.283 g4.5 g11antimony pentachlorideEtOHruthenium nitrosylnitrateH2O200245<1646 mg3.8 gsolution3.5 g(13.9%) 1.91 g12antimony pentachlorideEtOHcopper nitrateH2O230272<164.6 mg3.8 g1.474 g3.5 g13nickel nitrateH2Oruthenium nitrosylnitrateH2O210245<11.3 g4 gsolution3.5 g(13.9%) 1.91 g14cobalt nitrateH2Oruthenium nitrosylnitrateH2O210385<12.467 g3 gsolution4.5 g(13.9%) 0.191 g15cobalt nitrateH2Othallium nitrateH2O2303163.81.298 g4 g0.68 g4.5 g16cobalt nitrateH2Ocopper nitrateH2O230218<11.298 g4 g0.776 g4 g17cobalt nitrateH2OhexachloroiridiumH2O19576<12.468 g3 gsolution (23%) 0.2 g4.5 g18cobalt nitrateH2Ocerium nitrateH2O22055<12.468 g3 g81.5 mg4.5 g19cobalt nitrateH2Oindium nitrateH2O23060<12.467 g3 g69 mg4.5 g20cobalt nitrateH2Orhodium nitrate175153<10.129 g4.5 gsolution (10%)14.029 g21cobalt nitrateH2Opalladium nitrateH2O21546<12.468 g3 g56.9 mg4.5 g22molybdenum oxychlorideEtOHcopper nitrateH2O220145<10.546 g3.8 g776.2 mg4 g23Bi(OOCCH(C2H5)C4H9)3EtOHrhodium nitrate200160<190 mg3.8 gsolution (10%)14.029 g24Bi(OOCCH(C2H5)C4H9)3EtOHcopper nitrateH2O230150<190 mg3.8 g1.474 g3.5 g25Bi(OOCCH(C2H5)C4H9)3EtOHthallium nitrateH2O23027<190 mg3.8 g1.302 g4.5 g26nickel nitrateH2Orhodium nitrate220169<11.303 g4 gsolution (10%) 7.76 g27nickel nitrateH2Ocopper nitrateH2O225111<11.303 g4 g776.2 mg4 g28ruthenium nitrosylnitrateH2Orhenium acidH2O2301923.35solution (13.9%) 3.631 g1.5 g(59%) 45 mg4.5 g29rhenium acidH2Orhodium nitrate195139<1(62%) 42 mg4.5 gsolution (10%)14.029 g30thallium nitrateH2Orhenium acidH2O230127n.d.0.68 g4.5 g(59%) 446 mg4.5 g*Selectivity number = PO/Σ(organic products)


[0074] The following comparative examples serve for comparison with Examples 31 to 47. The comparative examples do not fulfill the conditions that at least one element was selected from each of the groups according to the invention.



Comparative Example 1

[0075] One possible method of preparing an active catalyst for PO production consists in dissolving 77.6 mg of copper nitrate and 3.59 g of an approximately 14% ruthenium nitrosylnitrate solution in 2 ml of water, adding the solution to approximately 10 g of Al2O3 and leaving it to be absorbed. The solid so obtained is dried overnight at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg.


[0076] Finally, the precursor so prepared is reduced for 12 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0077] After the reduction, 10 g of the catalyst so obtained are tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 217° C., PO contents of 680 ppm are determined in the waste-gas stream.



Comparative Example 2

[0078] Another possible method of preparing an active catalyst for PO production consists in dissolving 77.6 mg of copper nitrate in 5-6 ml of water, adding the solution to approximately 10 g of Al2O3 and leaving it to be absorbed. The solid so obtained is dried for 12 hours at 60° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Coating is then carried out in the same manner 6 times with a ruthenium nitrosylnitrate solution containing approximately 1.5 wt. % Ru, according to the absorptive capacity of the support. Drying is carried out as above for 4 hours between each of the coating operations.


[0079] Finally, the precursor so prepared is reduced for 12 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0080] After the reduction, 10 g of the catalyst so obtained are tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 200° C., PO contents of 300 ppm are determined in the waste-gas stream.



Comparative Example 3

[0081] An additional possible method of preparing an active catalyst for PO production consists in adding 7.4 g of a 10% rhodium nitrate solution to approximately 10 g of Al2O3 and leaving the solution to be absorbed. The solid so obtained is dried for 4 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Coating is then carried out in the same manner with 1.3 g of a ruthenium nitrosylnitrate solution containing approximately 20 wt. % Ru, and drying is then carried out for 12 hours as described in a vacuum drying cabinet. Finally, the precursor so prepared is reduced for 4 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0082] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of approximately 199° C., PO contents of 360 ppm are determined in the waste-gas stream.



Comparative Example 4

[0083] An alternative possible method of preparing an active catalyst for PO production consists in dissolving 343 mg of thallium nitrate in 5 g of water and impregnating approximately 10 g of Al2O3 with the solution so formed. The solution is left to be absorbed, with constant agitation, and the solid so obtained is dried for 4 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Coating is then carried out in the same manner with a solution prepared from 776 mg of copper(II) nitrate and 5 g of water, and drying is then carried out overnight at 100° C. in a vacuum drying cabinet under approximately 15 mm Hg.


[0084] Finally, the precursor so prepared is reduced for 12 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0085] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 228° C., PO contents of 380 ppm are measured in the waste-gas stream.



Comparative Example 5

[0086] 2.5 g of a 20% ruthenium nitrosylnitrate solution are dissolved in 3 g of water, and 10 g of Al2O3 are impregnated with the solution so formed. The solution is left to be absorbed, with constant agitation, and the solid so obtained is dried for 4 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Coating is then carried out in the same manner with a solution prepared from 109 mg of 24% hexachloroiridium acid solution and 4.5 g of water, and drying is then carried out overnight at 100° C. in a vacuum drying cabinet under approximately 15 mm Hg.


[0087] Finally, the precursor so prepared is reduced for 12 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0088] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 208° C., PO contents of 540 ppm are measured in the waste-gas stream.



Comparative Example 6

[0089] 343 mg of thallium nitrate are dissolved in 5 g of water, and 10 g of Al2O3 are impregnated with the solution so formed. The solution is left to be absorbed, with constant agitation, and the solid so obtained is dried for 4 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Coating is then carried out in the same manner with a solution prepared from 1.3 g of a 20% ruthenium nitrosylnitrate solution and 4 g of water, and drying is then carried out overnight at 100° C. in a vacuum drying cabinet under approximately 15 mm Hg.


[0090] Finally, the precursor so prepared is reduced for 12 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0091] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 211° C., PO contents of 390 ppm are measured in the waste-gas stream.



Comparative Example 7

[0092] 17.86 g of copper nitrate are dissolved in 103 g of water, and 230 g of Al2O3 are impregnated with the solution so formed. The solution is left to be absorbed, with constant agitation, and the solid so obtained is dried for 4 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Coating is then carried out in the same manner with a solution prepared from 43.52 g of a 14% ruthenium nitrosylnitrate solution and 71 g of water, and drying is then carried out overnight at 100° C. in a vacuum drying cabinet under approximately 15 mm Hg.


[0093] The precursor so prepared is reduced for 4 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0094] 5 g of the resulting solid are then coated with a solution prepared from 6 mg of palladium nitrate in 2.25 g of water, and drying is carried out overnight at 100° C. in a vacuum drying cabinet.


[0095] Finally, the precursor so prepared is reduced for 8 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0096] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 220° C., PO contents of 745 ppm are measured in the waste-gas stream.



Comparative Example 8

[0097] 2.76 g of manganese nitrate are dissolved in 103.5 g of water, and 230 g of Al2O3 are impregnated with the solution so formed. The solution is left to be absorbed, with constant agitation, and the solid so obtained is dried for 4 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg. Coating is then carried out in the same manner with a solution prepared from 33.92 g of copper nitrate and 95 g of water, and drying is then carried out overnight at 100° C. in a vacuum drying cabinet under approximately 15 mm Hg.


[0098] The precursor so prepared is reduced for 8 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0099] 5 g of the resulting solid are then coated with a solution prepared from 6 mg of a 43.5% tetrachlorogold solution in 2.25 g of water, and drying is carried out overnight at 100° C. in a vacuum drying cabinet.


[0100] Finally, the precursor so prepared is reduced for 8 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0101] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 230° C., PO contents of 982 ppm are measured in the waste-gas stream.



Examples of the Preparation of Catalysts and Testing Thereof in a Continuously Operating Fixed-Bed Reactor


Examples 31 to 44

[0102] In the following Examples, element salt stock solutions were first prepared (Table II).
2TABLE IIPreparation of aqueous element salt stock solutionsSolutionElement saltAmount [g]Water [g]S-1Manganese nitrate40.0964.2S-2Copper nitrate25.973.5S-3Silver nitrate13.8275.0S-4Lead acetate2.68112.5S-5Cobalt nitrate23.1135.2S-6Zinc nitrate39.9360.0S-7Europium nitrate9.8928.0S-8Nickel nitrate43.4660.0S-9Thallium nitrate4.57530.0S-10Lead acetate3.056.25S-11Lead acetate1.256.25S-12Trinitratonitrosylruthenium63.1234.0solution, 13.9%S-13Barium chloride15.073.0S-14Indium nitrate2.7690.0S-15Strontium nitrate0.1967.5


[0103] The element salt stock solutions were then mixed in defined ratios by means of an automatic pipetting device (Table III and Table IV). The resulting solutions were then absorbed completely by 5 g of Al2O3. The solids so prepared were then dried overnight at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg.
3TABLE IIIPOcontentin theReactorwasteElement salt stock solution/amounttemp.gasEx.[no. from Table 1]/[μl][° C.][ppm]31S-7/102S-3/1943S-8/102S-9/102240199032S-1/460S-2/92S-3/1748S-6/92220117133S-1/750S-8/750S-3/750S-4/313*230155634S-1/205S-8/1023S-3/1023S-4/313*225138535S-1/1023S-5/205S-3/1023S-4/313*215250936S-1/90S-5/1710S-3/450S-4/313*220228137S-1/90S-5/450S-3/1710S-4/313*230367838S-1/1023S-2/205S-3/1023S-4/313*210317339S-1/1607S-2/321S-3/321S-4/313*200305740S-1/1474S-2/388S-3/388S-4/313*210281441S-1/1688S-2/563S-10/2250*210143442S-1/563S-2/1688S-11/2250*235181943S-1/113S-2/2138S-11/2250*250151144S-1/747S-12/747S-5/747S-13/14921030*Applied after coating and drying of the solid for 24 hours at 100° C. in a vacuum drying cabinet in a further step.


[0104]

4





TABLE IV










Coating in three steps













PO





content




React
in the




or
waste



Element salt stock solution/amount
temp.
gas


Ex.
[no. from Table 1]/[μl]
[° C.]
[ppm]

















45
S-1/1023
S-2/205
S-3/1023
S-4/
S-14/
210
2899






2500*
2500*


46
S-1/1023
S-2/205
S-3/1023
S-4/
S-15/
210
2763






2500*
2500*






*Applied after coating and drying of the solid for 24 hours at 100° C. in a vacuum drying cabinet in a further step.








[0105] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. The results are shown in Tables III and Table IV.



Example of the Preparation of Incipient Wetness Catalysts


Example 47

[0106] A possible method of preparing an active catalyst for PO production consists in dissolving 5.39 g of manganese nitrate, 0.38 g of copper nitrate and 1.54 g of thallium nitrate in 23 g of water, adding the solution to approximately 50 g of Al2O3 and leaving it to be absorbed. The solid so obtained is dried for 24 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg.


[0107] 0.24 g of lead acetate is then dissolved in 25 g of water, and the solution is left to be absorbed completely by the solid obtained previously. The resulting solid is then dried for 24 hours at 100° C. in a vacuum drying cabinet under a vacuum of approximately 15 mm Hg.


[0108] Finally, the precursor so prepared is reduced for 8 hours at 500° C. with 10 vol. % H2 in N2 at 60 l/h.


[0109] After the reduction, 1 g of the catalyst so obtained is tested in a continuously operating fixed-bed reactor with a dwell time of approximately 20 seconds and a starting gas composition of 79 vol. % propene and 21 vol. % oxygen. At an internal temperature of 230° C., PO contents of 1505 ppm are determined in the waste-gas stream.



Example 48

[0110] Preparation of Incipient Wetness Catalysts on Various Support Materials and Test in a Continuously Operating Fixed-Bed Reactor


[0111] a) General Procedure for Al2O3-Supported Catalysts


[0112] In a 2 ml glass vessel, aqueous stock solutions of the various element precursors (see Table V, c=52.6 g/l based on the pure element) and promoters (see Table V, c=5.26 g/l) are combined by means of a number of from 1 to 5 micrometering pumps, according to the number of elements to be combined, from a corresponding number of storage vessels, so that the total metered volume of the solutions corresponds to approximately 450 μl. Where two or more elements and or promoters are combined, equal partial volumes of the different solutions are metered in (in the tables of results 5 to 11, the proportions of each of the element precursor solutions in the total metered volume are listed when indicating the composition).


[0113] Approximately 1 g of Al2O3 is added to the solution. Once the solution has been completely absorbed by the solid, the latter is dried overnight at approximately 100° C. and 200 mbar in a vacuum drying cabinet. The precursor so prepared is calcined for 4 hours at 500° C. in air and then transferred to a continuously operating fixed-bed reactor. After a conditioning phase of 4 hours at 200° C. in 10 vol. % H2 in N2 at 0.08 l/h, the catalyst is tested in a starting gas stream having the composition 24% propene/4.5% oxygen/71.5% air at a temperature of 200° C., at normal pressure and a flow rate of 0.35 l/h. The sample gas is tested at regular intervals by means of GC for propylene oxide formed (the results are given in Table VI).


[0114] b) General Procedure for ZrO2-Supported Catalysts


[0115] In contrast to a), 1.3 g of ZrO2 are added to the solution instead of Al2O3 (the results are given in Table VII).


[0116] c) General Procedure for CaCO3-Supported Catalysts


[0117] In contrast to a), 1.0 g of CaCO3 is added to the solution instead of Al2O3 (the results are given in Table VIII).


[0118] d) General Procedure for SiC-Supported Catalysts


[0119] In contrast to a), 0.6 g of SiC is added to the solution instead of Al2O3 (the results are given in Table IX).


[0120] e) General Procedure for SiO2-Supported Catalysts


[0121] In contrast to a), 0.55 g of SiO2 is added to the solution instead of Al2O3 (the results are given in Table X).


[0122] f) General Procedure for TiO2-Supported Catalysts


[0123] In contrast to a), 1.0 g of TiO2 is added to the solution instead of Al2O3 (the results are given in Table XI).


[0124] g) General Procedure for SiO2—TiO2-Supported Catalysts


[0125] In contrast to a), 0.5 g of TiO2—SiO2 mixed oxide is added to the solution instead of Al2O3 (the results are given in Table XII).
5TABLE VList of precursors usedSubstance nameRoleFormula symbolAmmonium cerium(IV) nitrateprecursorCeCobalt(II) nitrateprecursorCoChromium(III) nitrateprecursorCrIron(III) nitrateprecursorFeIndium(III) nitrateprecursorInManganese(II) nitrateprecursorMnAmmonium heptamolybdate * 4precursorMoH2OLead(II) nitrateprecursorPbStrontium nitrateprecursorSrSamarium(II) acetateprecursorSmLanthanum nitrateprecursorLaCopper(II) nitrateprecursorCuRhenium(VII) oxideprecursorReSilver nitrateprecursorAgRuthenium nitrosylnitrateprecursorRuCobalt(II) nitrateprecursorCoCaesium nitratepromoterCsIron(III) nitrateprecursorFeNeodymium(III) nitratepromoterNdPotassium nitratepromoterKBismuth nitrateprecursorBiRhodium(III) nitrateprecursorRhPalladium(II) nitrateprecursorPdTetramminplatinum(II) nitrateprecursorPtSilver nitrateprecursorAgNickel(II) nitrateprecursorNiBarium nitratepromoterBaEuropium nitratepromoterEuErbium(III) nitratepromoterErYttrium(III) nitratepromoterYSodium metatungstateprecursorWThallium(III) nitrateprecursorTlNiobium ammonium oxalateprecursorNbVanadium(III) chlorideprecursorVTin(II) chlorideprecursorSn


[0126] Table VI: Examples of Al2O3-Supported Catalysts


[0127] In the middle column of Table VI (composition), the proportion of the element precursor solutions in the total metered volume is given. The element symbol is always given followed by a number (e.g. Mn for manganese followed by 0.3333).
6TABLE VIPropene toPOEx-conversionampleComposition[%]48-1Mn0.3333La0.3333Cu0.33330.00502948-2Mn0.3333Pb0.3333Cu0.33330.02460748-3Mn0.3333Pb0.3333La0.3333048-4Mn0.3333Pb0.3333Sn0.3333048-5Mn0.3333Pb0.3333V0.3333048-6Mn0.3333Mo0.3333Pb0.3333048-7In0.3333Mn0.3333Pb0.3333048-8Fe0.3333Mn0.3333Pb0.33330.00513148-9Cr0.3333Mn0.3333Cu0.33330.00177548-10Cr0.3333Mn0.3333Pb0.3333048-11Co0.3333Mn0.3333Pb0.33330.00291448-12Ce0.3333Mn0.3333Pb0.3333048-13Mn0.3333Pb0.3333Re0.3333048-14Mn0.5Pb0.50.01380648-15Mn0.5Pb0.50.00288448-16Co0.5Ru0.50.00653648-17Sm0.3333Ag0.3333Ru0.33330.00175948-18Sm0.3333Re0.3333Ru0.33330.00175448-19Sm0.3333Cu0.3333Re0.33330.00116748-20Mn0.3333Sm0.3333Ru0.33330.00128248-21Mn0.3333Sm0.3333Ag0.33330.0026948-22Mn0.3333Sm0.3333Cu0.33330.00762948-23Mn0.3333Pb0.3333Ag0.33330.00633748-24Mn0.3333Pb0.3333Cu0.33330.01566948-25Mn0.3333Pb0.3333Sm0.33330.00182748-26Mn0.3333Pb0.3333Sr0.33330.00139348-27Mn0.3333Mo0.3333Sm0.33330.00150548-28In0.3333Sm0.3333Cu0.33330.00128648-29Fe0.3333La0.3333Cu0.33330.00214648-30Fe0.3333Sm0.3333Ru0.33330.00138848-31Fe0.3333In0.3333Cu0.33330.00310548-32Cr0.3333Sm0.3333Cu0.33330.00130448-33Co0.3333Ag0.3333Ru0.33330.00631948-34Co0.3333Cu0.3333Ag0.33330.00636248-35Co0.3333Cu0.3333Re0.33330.00139248-36Co0.3333La0.3333Ru0.33330.00130248-37Co0.3333La0.3333Cu0.33330.00130548-38Co0.3333Sm0.3333Cu0.33330.00115848-39Co0.3333Mn0.3333Ru0.33330.00994548-40Co0.3333In0.3333Ru0.33330.00873848-41Co0.3333Cr0.3333Ru0.33330.00178748-42Ce0.3333Sm0.3333Ru0.33330.00191648-43Ce0.3333Sm0.3333Cu0.33330.00205448-44Ce0.3333Co0.3333Ru0.33330.00534448-45Ce0.3333Co0.3333Mn0.33330.0021848-46Pb0.25Sm0.25Ag0.25Ru0.250.0049248-47Pb0.25Sm0.25La0.25Ru0.250.00461148-48Mo0.25Pb0.25Sm0.25Cu0.250.00148148-49Mo0.25Pb0.25Sm0.25La0.250.00295848-50Mn0.25Sm0.25Ag0.25Ru0.250.013548-51Mn0.25Sm0.25Re0.25Ag0.250.0016348-52Mn0.25Sm0.25Cu0.25Ru0.250.00666548-53Mn0.25Sm0.25Cu0.25Ag0.250.01745948-54Mn0.25Sm0.25La0.25Ru0.250.00601648-55Mn0.25Sm0.25La0.25Ag0.250.00482948-56Mn0.25Sm0.25La0.25Cu0.250.00686348-57Mn0.25Sr0.25Sm0.25Ru0.250.0052548-58Mn0.25Sr0.25Sm0.25Ag0.250.00338548-59Mn0.25Sr0.25Sm0.25Re0.250.00262248-60Mn0.25Sr0.25Sm0.25Cu0.250.00174848-61Mn0.25Sr0.25Sm0.25La0.250.0013848-62Mn0.25Pb0.25Ag0.25Ru0.250.01153348-63Mn0.25Pb0.25Re0.25Ru0.250.0158748-64Mn0.25Pb0.25Re0.25Ag0.250.00214848-65Mn0.25Pb0.25Cu0.25Ru0.250.01852948-66Mn0.25Pb0.25Cu0.25Ag0.250.02768348-67Mn0.25Pb0.25La0.25Ru0.250.00996548-68Mn0.25Pb0.25La0.25Ag0.250.02580148-69Mn0.25Pb0.25La0.25Cu0.250.0182448-70Mn0.25Pb0.25Sm0.25Ru0.250.00795148-71Mn0.25Pb0.25Sm0.25Ag0.250.01690348-72Mn0.25Pb0.25Sm0.25La0.250.00386448-73Mn0.25Pb0.25Sr0.25Ru0.250.00929348-74Mn0.25Pb0.25Sr0.25Ag0.250.01389448-75Mn0.25Pb0.25Sr0.25Re0.250.00507648-76Mn0.25Pb0.25Sr0.25Cu0.250.01632348-77Mn0.25Pb0.25Sr0.25La0.250.00541248-78Mn0.25Pb0.25Sr0.25Sm0.250.00140348-79Mn0.25Mo0.25Sm0.25Cu0.250.00852348-80Mn0.25Mo0.25Sm0.25La0.250.00204848-81Mn0.25Mo0.25Sr0.25Sm0.250.00170448-82In0.25Pb0.25Sm0.25Ru0.250.0028448-83In0.25Pb0.25Sr0.25Ru0.250.00270148-84In0.25Mn0.25Sm0.25Ru0.250.00329248-85In0.25Mn0.25Sm0.25Cu0.250.00391248-86In0.25Mn0.25Pb0.25Ru0.250.00573848-87In0.25Mn0.25Pb0.25Ag0.250.02014148-88In0.25Mn0.25Pb0.25Cu0.250.01806748-89In0.25Mn0.25Pb0.25La0.250.0021448-90In0.25Mn0.25Pb0.25Sm0.250.00565348-91In0.25Mn0.25Mo0.25Sm0.250.00485148-92Fe0.25Pb0.25Sm0.25Ru0.250.00202148-93Fe0.25Pb0.25Sm0.25Ag0.250.0047348-94Fe0.25Pb0.25Sm0.25La0.250.00124748-95Fe0.25Mn0.25Sm0.25Ru0.250.00359848-96Fe0.25Mn0.25Sm0.25Ag0.250.00500548-97Fe0.25Mn0.25Sm0.25Cu0.250.00553648-98Fe0.25Mn0.25Pb0.25Ru0.250.00317948-99Fe0.25Mn0.25Pb0.25Ag0.250.01924848-100Fe0.25Mn0.25Pb0.25Cu0.250.01488548-101Fe0.25Mn0.25Pb0.25La0.250.00147948-102Fe0.25Mn0.25Pb0.25Sm0.250.00242648-103Fe0.25In0.25Pb0.25Sm0.250.00237748-104Cr0.25Pb0.25Sm0.25Ru0.250.00167948-105Cr0.25Mn0.25Pb0.25Ru0.250.00446848-106Cr0.25Mn0.25Pb0.25Cu0.250.00233748-107Cr0.25Mn0.25Pb0.25La0.250.00250348-108Fe0.2Mn0.2Cu0.2Ag0.2Ru0.20.01102148-109Fe0.2Mn0.2Cu0.2Re0.2Ru0.20.00149848-110Fe0.2Mn0.2Cu0.2Re0.2Ag0.20.0021648-111Fe0.2Mn0.2La0.2Ag0.2Ru0.20.00640148-112Fe0.2Mn0.2La0.2Cu0.2Ru0.20.00991748-113Fe0.2Mn0.2La0.2Cu0.2Ag0.20.01548448-114Fe0.2Mn0.2Sm0.2Ag0.2Ru0.20.00477548-115Fe0.2Mn0.2Sm0.2Cu0.2Ru0.20.00936448-116Fe0.2Mn0.2Sm0.2Cu0.2Ag0.20.00900948-117Fe0.2Mn0.2Sm0.2La0.2Cu0.20.00965548-118Fe0.2Mn0.2Sr0.2Cu0.2Ru0.20.00724748-119Fe0.2Mn0.2Sr0.2Cu0.2Ag0.20.01350748-120Fe0.2Mn0.2Sr0.2Cu0.2Re0.20.00499448-121Fe0.2Mn0.2Sr0.2La0.2Ru0.20.00426748-122Fe0.2Mn0.2Sr0.2La0.2Ag0.20.00253148-123Fe0.2Mn0.2Sr0.2La0.2Cu0.20.01005948-124Fe0.2Mn0.2Sr0.2Sm0.2Ru0.20.00502848-125Fe0.2Mn0.2Sr0.2Sm0.2Ag0.20.0023948-126Fe0.2Mn0.2Pb0.2Cu0.2Ru0.20.01137148-127Fe0.2Mn0.2Pb0.2Cu0.2Ag0.20.01961348-128Fe0.2Mn0.2Pb0.2Cu0.2Re0.20.00695348-129Fe0.2Mn0.2Pb0.2La0.2Ag0.20.01457148-130Fe0.2Mn0.2Pb0.2La0.2Cu0.20.02064448-131Fe0.2Mn0.2Pb0.2Sm0.2Ru0.20.00330148-132Fe0.2Mn0.2Pb0.2Sm0.2Ag0.20.00946148-133Fe0.2Mn0.2Pb0.2Sm0.2Cu0.20.00922948-134Fe0.2Mn0.2Pb0.2Sm0.2La0.20.00248648-135Fe0.2Mn0.2Pb0.2Sr0.2Ru0.20.00315448-136Fe0.2Mn0.2Pb0.2Sr0.2Ag0.20.00701948-137Fe0.2Mn0.2Pb0.2Sr0.2Cu0.20.01836548-138Fe0.2Mn0.2Mo0.2Cu0.2Ag0.20.00982848-139Fe0.2Mn0.2Mo0.2La0.2Cu0.20.00675448-140Fe0.2Mn0.2Mo0.2Sm0.2Ag0.20.0030348-141Fe0.2Mn0.2Mo0.2Sm0.2Cu0.20.01053848-142Fe0.2Mn0.2Mo0.2Pb0.2Ag0.20.00938848-143Fe0.2Mn0.2Mo0.2Pb0.2Cu0.20.01373348-144Fe0.2Mn0.2Mo0.2Pb0.2Sm0.20.00179148-145Fe0.2In0.2Mn0.2Ag0.2Ru0.20.00612948-146Fe0.2In0.2Mn0.2Cu0.2Ru0.20.00470848-147Fe0.2In0.2Mn0.2Cu0.2Ag0.20.01278248-148Fe0.2In0.2Mn0.2La0.2Cu0.20.01106948-149Fe0.2In0.2Mn0.2Sr0.2Ru0.20.00348548-150Fe0.2In0.2Mn0.2Sr0.2Ag0.20.00482948-151Fe0.2In0.2Mn0.2Sr0.2Cu0.20.00908148-152Fe0.2In0.2Mn0.2Pb0.2Ru0.20.00556848-153Fe0.2In0.2Mn0.2Pb0.2Ag0.20.01698948-154Fe0.2In0.2Mn0.2Pb0.2Cu0.20.01733948-155Cr0.2Mn0.2Cu0.2Ag0.2Ru0.20.00278548-156Cr0.2Mn0.2Sm0.2Cu0.2Ru0.20.01321348-157Cr0.2Mn0.2Sm0.2Cu0.2Ag0.20.0040248-158Cr0.2Mn0.2Sr0.2Ag0.2Ru0.20.00323348-159Cr0.2Mn0.2Sr0.2Cu0.2Ag0.20.00818448-160Cr0.2Mn0.2Sr0.2Sm0.2Cu0.20.00199948-161Cr0.2Mn0.2Pb0.2Ag0.2Ru0.20.00287148-162Cr0.2Mn0.2Pb0.2Re0.2Ru0.20.00171248-163Cr0.2Mn0.2Pb0.2Cu0.2Ru0.20.00443848-164Cr0.2Mn0.2Pb0.2Cu0.2Ag0.20.00414848-165Cr0.2Mn0.2Pb0.2Cu0.2Re0.20.00255248-166Cr0.2Mn0.2Pb0.2Sr0.2Cu0.20.00621248-167Cr0.2Mn0.2Pb0.2Sr0.2La0.20.00378748-168Cr0.2Mn0.2Mo0.2Ag0.2Ru0.20.00213548-169Cr0.2Mn0.2Mo0.2Cu0.2Ag0.20.00497448-170Cr0.2Mn0.2Mo0.2Sr0.2Ag0.20.00189348-171Cr0.2Mn0.2Mo0.2Sr0.2Cu0.20.00355748-172Cr0.2Mn0.2Mo0.2Pb0.2Ag0.20.00215848-173Cr0.2Mn0.2Mo0.2Pb0.2Cu0.20.00468748-174Cr0.2In0.2Mn0.2Pb0.2Cu0.20.00403848-175Cr0.2Fe0.2Pb0.2Sr0.2Ru0.20.00283148-176Cr0.2Fe0.2Mn0.2Pb0.2Cu0.20.00287848-177Cr0.2Fe0.2Mn0.2Pb0.2Sr0.210048-178Co0.2Pb0.2La0.2Ag0.2Ru0.20.00638148-179Co0.2Pb0.2Sm0.2Ag0.2Ru0.20.00793248-180Co0.2Pb0.2Sm0.2Cu0.2Ru.20.00572148-181Co0.2Pb0.2Sm0.2Cu0.2Ag0.20.00217548-182Co0.2Pb0.2Sm0.2La0.2Ru0.20.00877548-183Co0.2Pb0.2Sr0.2Sm0.2Ru0.20.00825848-184Co0.2Mn0.2Re0.2Ag0.2Ru0.20.00201248-185Co0.2Mn0.2Cu0.2Ag0.2Ru0.20.01007248-186Co0.2Mn0.2Cu0.2Re0.2Ru0.20.00231548-187Co0.2Mn0.2Cu0.2Re0.2Ag0.20.00301448-188Co0.2Mn0.2La0.2Ag0.2Ru0.20.00832748-189Co0.2Mn0.2La0.2Cu0.2Ru0.20.00959648-190Co0.2Mn0.2La0.2Cu0.2Ag0.20.01104448-191Co0.2Mn0.2Sm0.2Cu0.2Ru0.20.00662548-192Co0.2Mn0.2Sm0.2La0.2Ag0.20.00467548-193Co0.2Mn0.2Sm0.2La0.2Cu0.20.00560148-194Co0.2Mn0.2Sr0.2Ag0.2Ru0.20.00674648-195Co0.2Mn0.2Sr0.2Re0.2Ru0.20.0043248-196Co0.2Mn0.2Sr0.2Re0.2Ag0.20.0043248-197Co0.2Mn0.2Sr0.2Cu0.2Ru0.20.00685348-198Co0.2Mn0.2Sr0.2Cu0.2Ag0.20.00728348-199Co0.2Mn0.2Sr0.2Cu0.2Re0.20.0037148-200Co0.2Mn0.2Sr0.2La0.2Ru0.20.27126248-201Co0.2Mn0.2Sr0.2Sm0.2Ag0.20.00654848-202Co0.2Mn0.2Pb0.2Ag0.2Ru0.20.01039848-203Co0.2Mn0.2Pb0.2Cu0.2Ru0.20.0096648-204Co0.2Mn0.2Pb0.2Cu0.2Ag0.20.01538948-205Co0.2Mn0.2Pb0.2Cu0.2Re0.20.00239948-206Co0.2Mn0.2Pb0.2La0.2Ru0.20.0091848-207Co0.2Mn0.2Pb0.2La0.2Ag0.20.00634248-208Co0.2Mn0.2Pb0.2La0.2Re0.20.00206148-209Co0.2Mn0.2Pb0.2La0.2Cu0.20.00702248-210Co0.2Mn0.2Pb0.2Sm0.2Ru0.20.00760248-211Co0.2Mn0.2Pb0.2Sm0.2Ag0.20.0065248-212Co0.2Mn0.2Pb0.2Sr0.2Ag0.20.00923948-213Co0.2Mn0.2Pb0.2Sr0.2Cu0.20.00881248-214Co0.2Mn0.2Mo0.2Cu0.2Ru0.20.00307248-215Co0.2Mn0.2Mo0.2Cu0.2Ag0.20.01554848-216Co0.2Mn0.2Mo0.2La0.2Ag0.20.00215448-217Co0.2Mn0.2Mo0.2Pb0.2Ag0.20.00252148-218Co0.2Mn0.2Mo0.2Pb0.2Cu0.20.00167248-219Co0.2In0.2Pb0.2Ag0.2Ru0.20.00619548-220Co0.2In0.2Pb0.2Cu0.2Ag0.20.00363448-221Co0.2In0.2Pb0.2La0.2Ru0.20.00684348-222Co0.2In0.2Mn0.2Ag0.2Ru0.20.01564448-223Co0.2In0.2Mn0.2Cu0.2Ru0.20.01157748-224Co0.2In0.2Mn0.2Cu0.2Ag0.20.01125148-225Co0.2In0.2Mn0.2La0.2Ag0.20.01442948-226Co0.2In0.2Mn0.2La0.2Cu0.20.0090748-227Co0.2In0.2Mn0.2Sm0.2Ru0.20.00388748-228Co0.2In0.2Mn0.2Sm0.2Ag0.20.00755548-229Co0.2In0.2Mn0.2Sm0.2Cu0.20.00564548-230Co0.2In0.2Mn0.2Sr0.2Ru0.20.00545648-231Co0.2In0.2Mn0.2Sr0.2Ag0.20.01215148-232Co0.2In0.2Mn0.2Pb0.2Ru0.20.00888848-233Co0.2In0.2Mn0.2Pb0.2Ag0.20.01683648-234Co0.2In0.2Mn0.2Pb0.2Cu0.20.01177148-235Co0.2In0.2Mn0.2Mo0.2Ag0.20.00376748-236Co0.2In0.2Mn0.2Mo0.2Cu0.20.0032648-237Co0.2In0.2Mn0.2Mo0.2Sm0.20.00252448-238Co0.2In0.2Mn0.2Mo0.2Pb0.20.00376248-239Co0.2Fe0.2Pb0.2Ag0.2Ru0.20.00648748-240Co0.2Fe0.2Pb0.2Cu0.2Ru0.20.00526948-241Co0.2Fe0.2Pb0.2Cu0.2Ag0.20.00348448-242Co0.2Fe0.2Pb0.2La0.2Ru0.20.00715448-243Co0.2Fe0.2Mn0.2Ag0.2Ru0.20.01636348-244Co0.2Fe0.2Mn0.2Cu0.2Ru0.20.00917648-245Co0.2Fe0.2Mn0.2Cu0.2Ag0.20.01089348-246Co0.2Fe0.2Mn0.2La0.2Ag0.20.01763348-247Co0.2Fe0.2Mn0.2La0.2Cu0.20.00808648-248Co0.2Fe0.2Mn0.2Sm0.2Ru0.20.00330148-249Co0.2Fe0.2Mn0.2Sm0.2Ag0.20.01693748-250Co0.2Fe0.2Mn0.2Sm0.2Cu0.20.00627548-251Co0.2Fe0.2Mn0.2Sr0.2Ru0.20.00486948-252Co0.2Fe0.2Mn0.2Sr0.2Ag0.20.02000548-253Co0.2Fe0.2Mn0.2Sr0.2Re0.20.01409748-254Co0.2Fe0.2Mn0.2Sr0.2Cu0.20.0055348-255Co0.2Fe0.2Mn0.2Pb0.2Ru0.20.00860548-256Co0.2Fe0.2Mn0.2Pb0.2Ag0.20.04213248-257Co0.2Fe0.2Mn0.2Pb0.2Cu0.20.01171848-258Co0.2Fe0.2Mn0.2Mo0.2Cu0.20.00682848-259Co0.2Fe0.2Mn0.2Mo0.2Pb0.20.00351348-260Co0.2Fe0.2In0.2Ag0.2Ru0.20.00654848-261Co0.2Fe0.2In0.2Re0.2Ru0.20.00256348-262Co0.2Fe0.2In0.2Sr0.2Ru0.20.0048148-263Co0.2Fe0.2In0.2Pb0.2Ru0.20.00626448-264Co0.2Fe0.2In0.2Mn0.2Ru0.20.00541548-265Co0.2Fe0.2In0.2Mn0.2Ag0.20.01753648-266Co0.2Fe0.2In0.2Mn0.2Cu0.20.01056148-267Co0.2Cr0.2Sm0.2Ag0.2Ru0.20.00326848-268Co0.2Cr0.2Sr0.2Sm0.2Ru0.20.00336448-269Co0.2Cr0.2Pb0.2Ag0.2Ru0.20.00308748-270Co0.2Cr0.2Pb0.2Sr0.2Ru0.20.00274248-271Co0.2Cr0.2Mn0.2Cu0.2Ag0.20.00356848-272Co0.2Cr0.2In0.2Sm0.2Ru0.20.00164148-273Co0.2Cr0.2In0.2Sr0.2Ru0.20.00209248-274Co0.2Cr0.2Fe0.2In0.2Ru0.20.00180148-275Ce0.2Pb0.2Cu0.2Ag0.2Ru0.20.0059548-276Ce0.2Pb0.2Sm0.2Cu0.2Ru0.20.00263848-277Ce0.2Pb0.2Sm0.2La0.2Ru0.20.00316548-278Ce0.2Pb0.2Sr0.2Ag0.2Ru0.20.00315648-279Ce0.2Pb0.2Sr0.2Re0.2Ru0.20.00278448-280Ce0.2Mo0.2Pb0.2Cu0.2Ru0.20.00279848-281Ce0.2Mn0.2Pb0.2Ag0.2Ru0.20.01347348-282Ce0.2Mn0.2Pb0.2Re0.2Ru0.20.00722648-283Ce0.2Mn0.2Pb0.2Cu0.2Ru0.20.0122548-284Ce0.2Mn0.2Pb0.2Cu0.2Ag0.20.02526248-285Ce0.2Mn0.2Pb0.2Cu0.2Re0.20.00801548-286Ce0.2Mn0.2Pb0.2La0.2Ru0.20.00929848-287Ce0.2Mn0.2Pb0.2La0.2Ag0.20.01798648-288Ce0.2Mn0.2Pb0.2La0.2Cu0.20.01918948-289Ce0.2Mn0.2Pb0.2Sm0.2Ru0.20.00774548-290Ce0.2Mn0.2Pb0.2Sm0.2Ag0.20.00986148-291Ce0.2Mn0.2Pb0.2Sm0.2Cu0.20.00794448-292Ce0.2Mn0.2Pb0.2Sm0.2La0.20.00288948-293Ce0.2Mn0.2Pb0.2Sr0.2Ru0.20.00648948-294Ce0.2Mn0.2Pb0.2Sr0.2Ag0.20.01370548-295Ce0.2Mn0.2Pb0.2Sr0.2Cu0.20.01428848-296Ce0.2Mn0.2Mo0.2Pb0.2Ag0.20.01408648-297Ce0.2Mn0.2Mo0.2Pb0.2Cu0.20.00766948-298Ce0.2In0.2Pb0.2Cu0.2Ru0.20.00489448-299Ce0.2In0.2Pb0.2La0.2Ru0.20.00334248-300Ce0.2In0.2Pb0.2Sm0.2Ru0.20.00366548-301Ce0.2In0.2Mn0.2Pb0.2Ru0.20.00764648-302Ce0.2In0.2Mn0.2Pb0.2Ag0.20.01416548-303Ce0.2In0.2Mn0.2Pb0.2Cu0.20.02017448-304Ce0.2Fe0.2Pb0.2Cu0.2Ru0.20.00618648-305Ce0.2Fe0.2Pb0.2La0.2Ru0.20.00399448-306Ce0.2Fe0.2Pb0.2Sm0.2Ru0.20.00428548-307Ce0.2Fe0.2Mn0.2Pb0.2Ru0.20.00422348-308Ce0.2Fe0.2Mn0.2Pb0.2Ag0.20.00785648-309Ce0.2Fe0.2Mn0.2Pb0.2Cu0.20.01863648-310Ce0.2Fe0.2In0.2Pb0.2Ru0.20.00276748-311Ce0.2Co0.2Cu0.2Ag0.2Ru0.20.00483948-312Ce0.2Co0.2Sm0.2Cu0.2Ru0.20.00485348-313Ce0.2Co0.2Sm0.2La0.2Ru0.20.00534348-314Ce0.2Co0.2Sr0.2Re0.2Ru0.20.0037548-315Ce0.2Co0.2Mo0.2Re0.2Ru0.20.00215948-316Ce0.2Co0.2Mo0.2Cu0.2Ru0.20.0034648-317Ce0.2Co0.2Mn0.2Ag0.2Ru0.20.01153848-318Ce0.2Co0.2Mn0.2Cu0.2Ru0.20.01134448-319Ce0.2Co0.2Mn0.2La0.2Ag0.20.01143748-320Ce0.2Co0.2Mn0.2La0.2Cu0.20.00637548-321Ce0.2Co0.2Mn0.2Sm0.2Ru0.20.00549648-322Ce0.2Co0.2Mn0.2Sm0.2Ag0.20.0049548-323Ce0.2Co0.2Mn0.2Sm0.2Cu0.20.00571248-324Ce0.2Co0.2Mn0.2Sr0.2Ru0.20.00749848-325Ce0.2Co0.2Mn0.2Sr0.2Ag0.20.01460948-326Ce0.2Co0.2Mn0.2Sr0.2Re0.20.00143848-327Ce0.2Co0.2Mn0.2Pb0.2Ru0.20.01182448-328Ce0.2Co0.2Mn0.2Pb0.2Ag0.20.02107648-329Ce0.2Co0.2Mn0.2Pb0.2Cu0.20.01121548-330Ce0.2Co0.2Mn0.2Mo0.2Ag0.20.00347948-331Ce0.2Co0.2Mn0.2Mo0.2Cu0.20.00302248-332Ce0.2Co0.2Mn0.2Mo0.2Sm0.20.00310648-333Ce0.2Co0.2In0.2Ag0.2Ru0.20.00583548-334Ce0.2Co0.2In0.2Sr0.2Ru0.20.00464148-335Pb0.5Pd0.50.00844448-336Fe0.3333Pb0.3333Pd0.33330.01017748-337Co0.3333Pd0.3333Ru0.33330.01357148-338Co0.3333Rh0.3333Ru0.33330.00459748-339Co0.3333Rh0.3333Ag0.33330.00209148-340Co0.3333Cs0.3333Pd0.33330.00735348-341Ce0.3333Co0.3333Pd0.33330.00746548-342Bi0.25Pd0.25Ag0.25Ru0.250.00324448-343Bi0.25Pd0.25Cu0.25Ru0.250.00382548-344Bi0.25Rh0.25Cu0.25Ru0.250.01084948-345Pb0.25Pd0.25Ag0.25Ru0.250.00538248-346Pb0.25Pd0.25Cu0.25Ru0.250.0044948-347K0.25Bi0.25Rh0.25Ru0.250.00376848-348K0.25Bi0.25Rh0.25Cu0.250.00359548-349K0.25Pb0.25Rh0.25Ru0.250.00396348-350K0.25Pb0.25Rh0.25Ag0.250.00311348-351Mn0.25Bi0.25Pd0.25Ag0.250.00610548-352Mn0.25Bi0.25Pd0.25Cu0.250.00939748-353Mn0.25Bi0.25Rh0.25Ru0.250.00430648-354Mn0.25Bi0.25Rh0.25Ag0.250.00396548-355Mn0.25Bi0.25Rh0.25Cu0.250.0105648-356Mn0.25Pb0.25Pd0.25Ru0.250.00816148-357Mn0.25Pb0.25Pd0.25Ag0.250.01452248-358Mn0.25Pb0.25Pd0.25Cu0.250.01675148-359Mn0.25Pb0.25Rh0.25Ru0.250.00611448-360Mn0.25Pb0.25Rh0.25Cu0.250.01494848-361Nd0.25Bi0.25Rh0.25Ru0.250.00290148-362Nd0.25Bi0.25Ru0.25Cu0.250.00295648-363Nd0.25Pb0.25Pd0.25Ru0.250.01062148-364Nd0.25Pb0.25Rh0.25Ru0.250.0045248-365Nd0.25Mn0.25Pb0.25Pd0.250.01030448-366Nd0.25Mn0.25Pb0.25Rh0.250.0030148-367Fe0.25Bi0.25Rh0.25Ru0.250.00297748-368Fe0.25Bi0.25Rh0.25Cu0.250.00375248-369Fe0.25Pb0.25Rh0.25Ru0.250.00203948-370Fe0.25Pb0.25Rh0.25Ag0.250.00407748-371Fe0.25Mn0.25Pb0.25Pd0.250.00479348-372Fe0.25Nd0.25Pb0.25Pd0.250.01294348-373Cs0.25Pb0.25Pd0.25Ag0.250.0094148-374Cs0.25Pb0.25Rh0.25Ru0.250.00388148-375Cs0.25Pb0.25Rh0.25Ag0.250.00239548-376Cs0.25Pb0.25Rh0.25Cu0.250.00233348-377Cs0.25Mn0.25Bi0.25Rh0.250.00273548-378Ni0.5Ag0.50.02099848-379Mn0.3333Pb0.3333W0.33330.0038248-380Ni0.3333Ag0.3333Ru0.33330.00250748-381Ni0.3333Tl0.3333Ag0.33330.01043648-382Ni0.3333Y0.3333Ag0.33330.00247248-383Ni0.3333Mn0.3333Ru0.33330.00797948-384Ni0.3333Mn0.3333Ag0.33330.00285748-385Ni0.3333Mn0.3333Cu0.33330.00260948-386Ni0.3333Mn0.3333Tl0.33330.00226748-387Ni0.3333Mn0.3333Pb0.33330.00372548-388Ni0.3333Er0.3333Ag0.33330.00851448-389Ni0.3333Eu0.3333Ag0.33330.00820648-390Ni0.3333Ba0.3333Ag0.33330.00301148-391Ni0.3333Co0.3333Ag0.33330.00993848-392Mn0.25W0.25Cu0.25Nb0.250.00339248-393Mn0.3333Pb0.1111Tl0.55560.05566948-394Mn0.4544Pb0.0909Tl0.45440.04048248-395Mn0.4167Pb0.0833Tl0.4167Ag0.08330.04652948-396Mn0.3751Pb0.1251Tl0.3751Cu0.12510.04513148-397Mn0.3Pb0.1Tl0.3Cu0.30.04666748-398Mn0.25Pb0.0833Tl0.25Cu0.41670.0495248-399Mn0.5Pb0.1Tl0.3Cu0.10.04195748-400Mn0.4167Pb0.0833Tl0.25Cu0.250.04141648-401Mn0.2142Pb0.2142Tl0.2142Cu0.35710.04262948-402Mn0.4167Pb0.25Tl0.25Cu0.08330.04331448-403Mn0.3Pb0.1Tl0.5Cu0.10.04234448-404Mn0.4167Pb0.0833Tl0.4167Cu0.08330.04788148-405Mn0.3571Pb0.0713Tl0.3571Cu0.21420.04946148-406Mn0.3124Pb0.0624Tl0.3124Cu0.31240.04997548-407Mn0.2778Pb0.1667Tl0.2778Cu0.27780.04055748-408Cs0.1251Mn0.3751Pb0.1251Tl0.37510.0686648-409Cs0.1Mn0.3Pb0.1Tl0.50.04568948-410Cs0.1Mn0.5Pb0.1Tl0.30.04604548-411Cs0.0833Mn0.4167Pb0.0833Tl0.41670.06969648-412Cs0.3Mn0.5Pb0.1Tl0.10.04470848-413Cs0.25Mn0.4167Pb0.0833Tl0.250.04028748-414Cs0.3571Mn0.3571Pb0.2142Tl0.07130.0715748-415Cs0.3124Mn0.3124Pb0.1876Tl0.18760.05437148-416Mn0.3333Pb0.1111Tl0.1111Cu0.1111Ag0.33330.04315548-417Mn0.2727Pb0.0909Tl0.0909Cu0.0909Ag0.45440.05145848-418Mn0.3847Pb0.0769Tl0.0769Cu0.0769Ag0.38470.05524548-419Mn0.3333Pb0.2Tl0.0667Cu0.0667Ag0.33330.04026548-420Mn0.4544Pb0.0909Tl0.2727Cu0.0909Ag0.09090.04467548-421Mn0.3333Pb0.0667Tl0.2Cu0.0667Ag0.33330.0522648-422Mn0.3847Pb0.0769Tl0.3847Cu0.0769Ag0.07690.04118748-423Mn0.2727Pb0.0909Tl0.2727Cu0.2727Ag0.09090.04267548-424Mn0.2942Pb0.0589Tl0.1764Cu0.1764Ag0.29420.04099848-425Mn0.2307Pb0.0769Tl0.2307Cu0.3847Ag0.07690.04171148-426Mn0.238Pb0.0476Tl0.238Cu0.238Ag0.2380.04243248-427Cs0.0589Mn0.2942Pb0.1764Tl0.2942Ag0.17640.0403


[0128]

7





TABLE VII










Examples of ZrO2-supported catalysts













Propene to





PO





conversion



Example
Composition
[%]















48-428
Sr0.5Ru0.5
0.001858



48-429
Mn0.5Ru0.5
0.004011



48-430
Mo0.3333Pb0.3333Ag0.3333
0.016683



48-431
Ce0.3333Sr0.3333Ru0.3333
0.002675











[0129]

8





TABLE VIII










Examples of CaCO3-supported catalysts













Propene to





PO





conversion



Example
Composition
[%]















48-432
Mn0.5Ag0.5
0.00292



48-433
Sr0.3333Sm0.3333Cu0.3333
0.003056



48-434
Mn0.3333La0.3333Ag0.3333
0.002239



48-435
Mn0.3333Pb0.3333Sm0.3333
0.003735



48-436
Co0.3333Sm0.3333Ag0.3333
0.002252











[0130]

9





TABLE IX










Examples of SiC-supported catalysts













Propene to





PO





conversion



Example
Composition
[%]















48-437
Mn0.5Pb0.5
0.004456



48-438
Mn0.3333Pb0.3333Cu0.3333
0.009548



48-439
Co0.3333Mn0.3333Ru0.3333
0.055461



48-440
Mn0.3333Sm0.3333Ru0.3333
0.004861



48-441
Mn0.3333Sm0.3333Ag0.3333
0.002729



48-442
Mn0.3333Sm0.3333Cu0.3333
0.004519











[0131]

10





TABLE X










Examples of SiO2-supported catalysts













Propene to





PO





conversion



Example
Composition
[%]















48-443
Ag0.5Ru0.5
0.002933



48-444
Cu0.5Ru0.5
0.004538



48-445
Pb0.5Ag0.5
0.002716



48-446
Mn0.5Ru0.5
0.004523



48-447
Mn0.5Ag0.5
0.005384



48-448
Mn0.5Cu0.5
0.001522



48-449
Ce0.5Ru0.5
0.010574



48-450
Pb0.3333Cu0.3333Ru0.3333
0.002703



48-451
Mn0.3333La0.3333Ru0.3333
0.002698



48-452
Mn0.3333Sm0.3333Ru0.3333
0.002833



48-453
In0.3333Mn0.3333Ru0.3333
0.005021



48-454
In0.3333Mn0.3333Ag0.3333
0.002989



48-455
In0.3333Mn0.3333Cu0.3333
0.002471



48-456
Cr0.3333In0.3333Cu0.3333
0.028075



48-457
Co0.3333Pb0.3333Ag0.3333
0.074228



48-458
Co0.3333Fe0.3333Pb0.3333
0.125742



48-459
Ce0.3333Cu0.3333Ag0.3333
0.125893



48-460
Ce0.3333La0.3333Ru0.3333
0.005351



48-461
Ce0.3333Sm0.3333Ru0.3333
0.0018



48-462
Ce0.3333Sr0.3333Cu0.3333
0.026777



48-463
Ce0.3333Pb0.3333Ag0.3333
0.054395



48-464
Ce0.3333In0.3333Ru0.3333
0.021632



48-465
Ce0.3333Fe0.3333In0.3333
0.019295



48-466
Ce0.3333Co0.3333Ru0.3333
0.219737



48-467
Ce0.3333Co0.3333La0.3333
0.043075











[0132]

11





TABLE XI










Example of a TiO2-supported catalyst













Propene to PO



Example
Composition
conversion [%]















48-468
Fe0.3333Re0.3333Ag0.3333
0.02037











[0133]

12





TABLE XII










Examples of SiO2—TiO2-supported catalysts













Propene to PO



Example
Composition
conversion [%]















48-469
Sr0.5Ru0.5
0.003813



48-470
Co05Cu0.5
0.001745











[0134] Although the invention has been described in detail in the foregoing for the purpose of illustration, it is to be understood that such detail is solely for that purpose and that variations can be made therein by those skilled in the art without departing from the spirit and scope of the invention except as it may be limited by the claims.


Claims
  • 1. A catalyst containing a mixture of at least one element selected from the group consisting of Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Re, Fe, Co, Ni, Sn, Pb, Sb, Bi, Se and Zn and at least one element selected from the group consisting of Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn and Ce, the mixture being on a porous support.
  • 2. The catalyst according to claim 1, wherein the support has a BET surface area of less than 200 m2/g.
  • 3. The catalyst according to claim 1, wherein the support contains at least one member selected from the group consisting of Al2O3, CaCO3, ZrO2, SiO2, SiC, TiO2 and SiO2—TiO2.
  • 4. The catalyst according to claim 3, wherein the support consists of at least one of Al2O3, CaCO3, ZrO2, SiO2, SiC, TiO2 and SiO2—TiO2 mixed oxide.
  • 5. The catalyst according to claim 1, wherein the choice of elements from the two groups is made such that the mixture is selected from the group consisting of Bi—Rh, Bi—Ru, Cr—Cu, Cr—Ru, Fe—Ru, Fe—Tl, Fe—Cu, Sb—Ru, Sb—Cu, Ni—Ru, Mo—Cu, Ni—Rh, Ru—Re, Co—Ru, Co—Tl, Mn—Pb, Mn—Cu—Ag—Pb—In, Mn—Cu—Ag—Pb—Sr, Mn—Cu—Ag—Pb, Mn—Pb—Cu—Ru, Mn—Ru—Co—Ba, Eu—Ag—Ni—Tl, Mn—Cu—Ag—Zn, Mn—Ni—Ag—Pb, Mn—Pb—La—Cu, In—Mn—Pb—Ag, Mn—Co—Ag—Pb, Cs—Mn—Pb—Tl, Mn—Pb—Tl—Cu—Ag, Mn—Pb—Tl—Cu, Cs—Mn—Pb—Tl—Ag, Mn—Cu—Pb, Mn—Pb—Ag—Ru, Co—Mn—Pb—Cu—Ag, Co—Fe—Mn—Pb—Ag, Ce—Co—Mn—Pb—Ag, Co—In—Mn—Pb—Ag, Ce—In—Mn—Pb—Cu, and any combination thereof.
  • 6. A process for preparing the catalyst according to claim 1, comprising preparing the support, combining the support with a solution containing at least one element selected from the group consisting of Sc, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Re, Fe, Co, Ni, Sn, Pb, Sb, Bi, Se and Zn and at least one element selected from the group consisting of Cu, Ru, Rh, Pd, Os, Ir, Pt, Au, In, Tl, Mn and Ce, whereby a support loaded with the elements is obtained, and calcining the support loaded with the elements at a temperature of from 200 to 1000° C.
  • 7. The process according to claim 6, wherein the support is combined with the solution such that the volume of the solution is less than or at most equal to the pore volume of the support.
  • 8. The process according to claim 6, wherein drying is carried out before the calcination.
  • 9. The process according to claim 6, wherein reduction is carried out after the calcination.
  • 10. The catalyst obtained by the process according to claim 6.
  • 11. In a method for the epoxidation of hydrocarbons, the improvement comprising including the catalyst of claim 1.
  • 12. A process for the epoxidation of hydrocarbons with oxygen in the presence of the catalyst according to one of claims 1 and 10.
  • 13. The process according to claim 12, wherein the hydrocarbon is selected from the group consisting of propene and butene.
Priority Claims (1)
Number Date Country Kind
10208254.5 Feb 2002 DE