Catalytic conversion of carbon dioxide to methanol using diformate esters as intermediates

FIELD OF THE DISCLOSURE

The present disclosure relates to catalytic hydrogenation of diformate esters to methanol and diols. The diformate esters are derived from formic acid or formate salts, which in turn are derived from carbon dioxide and hydrogen. The diols produced from the hydrogenation reaction can be recovered and re-used to prepare the diformate esters. The disclosure is a catalytic process for the conversion of carbon dioxide to methanol.

BACKGROUND OF THE DISCLOSURE

Carbon dioxide is a cheap, safe and renewable source of carbon. However, carbon dioxide is also a greenhouse gas and is of significant environmental concern. Catalytic hydrogenation of carbon dioxide to methanol is regarded as a significant component of a methanol economy, as it is a liquid hydrocarbon that can be easily stored and transported (G. A. Olah et al., Beyond Oil and Gas. The Methanol Economy, Wiley-VCH, 2006). Methanol is valuable industrially, both as a fuel and a chemical feedstock. The direct conversion of carbon dioxide and hydrogen to methanol, using heterogeneous and homogeneous catalysts, has been explored by several groups (C. A. Huff et al., J. Am. Chem. Soc. 2011, 133, 18122-18125; S. Wesselbaum et al., Angew. Chem. Int. Ed. 2012, 51, 7499-7502). However, such procedures are generally expensive and inefficient, and require high temperatures and pressures.

Over the years, several catalytic processes have been developed to produce methanol from a variety of precursors. Milstein and coworkers (E. Balaraman et al., Nature Chemistry 2011, 3, 609-614) reported the use of homogeneous catalysts for the hydrogenation of methyl formate and dimethyl carbonate to methanol. The drawback for this process is that the dimethyl carbonate is derived from, and is more expensive that methanol.

Ding et al. (Z. Han et al., Angew. Chem. Int. Ed. 2012, 51, 13041-13045) reported the hydrogenation of carbonate esters to diols and methanol. However, the carbonate esters are derived from alkene oxides, which are more expensive than methanol, and the diol by-product cannot be readily converted to carbonate esters or alkene oxides.

Hence, there is still a need for an effective and efficient catalytic process to directly or indirectly convert carbon dioxide and hydrogen to methanol. Abdur-Rashid et al. reported the use of ruthenium aminophosphine (PN) catalysts (U.S. Pat. Nos. 7,317,131; 7,579,295; 7,772,445; 8,232,430; 8,658,825; 8,716,508; 9,115,249; K. Abdur-Rashid et al., Adv. Synth. Catal. 2005, 347, 571-579; D. Amoroso et al., Aldrichimica Acta 2008, 41, 15-26; W. Jia et al., Dalton Trans. 2009, 8301-8307; R. Guo et al., J. Org. Chem. 2010, 75, 937-940; C.-W. Tsang et al., Chimica Oggi 2010, 28, 18-22) as well as metal aminodiphosphine (PNP) catalysts (U.S. Pat. Nos. 7,291,753; 7,777,083; 8,518,368; Z. Clarke et al., Organometallics, 2006, 25, 4113-4117; X. Chen et al., Dalton Trans. 2009, 1407-1410; T. W. Graham et al., Angew. Chem. Int. Ed. 2010, 49, 8708-8711; D. Amoroso et al., The Strem Chemiker 2011, 25, 4-12) for the hydrogenation and transfer hydrogenation of carbonyl (C═O), and iminocarbonyl (C═N) and alkene (C═C) bonds. These reports and those of other researchers have demonstrated the applications of these and related catalysts for the broad scope reduction of a variety of carbonyl compounds, including ketones, aldehydes, esters, amides and carbonate esters.

SUMMARY OF THE DISCLOSURE

This disclosure provides a method for the catalytic preparation of methanol by the hydrogenation of diformate esters. Such diformate esters are readily derived from the reaction of formic acid and diols, or from formate salts and diols. The formic acid and formate salts are derived from the catalytic reaction between carbon dioxide and hydrogen.

The hydrogenation of the diformate esters produces methanol and diols. Such diols can be readily separated from the methanol by distillation. The recovered diols can be readily converted back to diformate esters. Hence, the disclosure provides a method by which a non-volatile and recoverable by-product can be repeatedly recycled and re-used for the conversion of carbon dioxide to methanol. In addition, simple diols such as ethylene glycol, propylene glycol and diethylene glycol can be derived from sustainable and renewable sources, such as glycerol and ethanol.

Accordingly, the present disclosure relates to the catalytic hydrogenation of a diformate ester of the Formula (I):

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wherein, Y represents an unsubstituted or substituted alkylene, or an unsubstituted or substituted alkenylene, or an unsubstituted or substituted arylene, where adjacent or geminal substituents on Y may be joined together to form, including the atoms to which they are attached, one or more unsubstituted or substituted monocyclic, polycyclic, heterocyclic, carbocyclic, saturated, unsaturated or metallocenyl ring systems, and/or one or more of the carbon atoms in Y is optionally replaced with a heteromoiety selected from O, S, NH and N(C_1-6alkyl) and Y is chiral or achiral.

The present disclosure relates to the catalytic hydrogenation of a diformate ester of the Formula (I) to form methanol and a diol of the Formula (II):

In the present disclosure, it has been shown that a variety of ligands and metals may be used to catalyze the hydrogenation of the diformate esters to methanol and diols. In an embodiment of the disclosure, the metal includes chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), molybdenum (Mo), ruthenium (Ru), rhodium (Rh), palladium (Pd), tungsten (W), rhenium (Re), osmium (Os), iridium (Ir) and platinum (Pt). In embodiments of the disclosure, the metal is a transition metal. In other embodiments of the disclosure, the metal is selected from Mn, Fe, Ru, Os, Co, Rh, Re and Ir.

With respect to the identity of the ligands, the metal catalyst comprises at least one ligand that bonds to the metal via a nitrogen atom. The nitrogen must have a pair of electrons available for binding but may be saturated (primary, secondary or tertiary amine) or unsaturated (imine or aromatic amine). There are many such ligands known in the art. In an embodiment of the disclosure, the nitrogen-coordinating ligand is selected from one or more of a PN, PNP, PNNP or PNN ligand wherein,

PN is a bidentate ligand of the formula R₁R₂P-Q¹-NR¹R²;

PNP is a tridentate ligand of the formula R₃R₄P-Q²-NR³-Q³-PR₅R₆;

PNNP is a tetradentate ligand of the formula R₇R₈P-Q⁴-NR⁴-Q⁵-NR⁵-Q⁶-PR₉R₁₀;

PNN is a tridentate ligand of the formula R₁₁R₁₂P-Q⁷-NR⁶-Q⁸-NR⁷R⁸;

Wherein

R₁-R₁₂are independently selected from unsubstituted or substituted C_1-10alkyl, unsubstituted or substituted C_2-10alkenyl, unsubstituted or substituted C_3-10cycloalkyl, unsubstituted or substituted C_6-14aryl, or any two adjacent or geminal R₁-R₁₂groups are bonded together to form, together with the atoms to which they are attached, a 5-14-membered monocyclic, polycyclic, heterocyclic, carbocyclic, saturated or unsaturated ring system and any of R₁-R₁₂, including rings formed therewith are achiral or chiral; and

R¹-R⁸are independently selected from H, C_1-10alkyl, or aryl; and

Q¹-Q⁸are independently selected from unsubstituted or substituted C₁-C₁₀alkylene and unsubstituted or substituted C₁-C₁₀alkenylene where adjacent or geminal substituents on Q¹-Q⁸are joined together to form, including the atoms to which they are attached, one or more unsubstituted or substituted 5-14-membered monocyclic, polycyclic, heterocyclic, carbocyclic, saturated, unsaturated or metallocenyl ring systems, and/or one or more of the carbon atoms in Q¹-Q⁸is optionally replaced with a heteromoiety selected from O, S, NH and N(C_1-6alkyl) and any of Q¹-Q⁸is chiral or achiral.

The metal catalysts may also comprise one or more of non-coordinating or coordinating, neutral or anionic and/or Lewis basic ligands, depending on the valency and size characteristics of the metal as would be known to those skilled in the art. Examples of such ligands include, but are not limited to phosphines, diphospines, cyclooctene, cyclooctadiene, halo (in particular Cl), OH, H, CO, pyridine, benzene, benzene derivatives and acetonitrile. The catalyst may also be neutral, monocationic or dicationic.

Other features and advantages of the present disclosure will become apparent from the following detailed description. It should be understood, however, that the detailed description and the specific examples while indicating preferred embodiments of the disclosure are given by way of illustration only, since various changes and modifications within the spirit and scope of the disclosure will become apparent to those skilled in the art from this detailed description.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be described in greater detail with reference to the following drawings in which:

FIG. 1 shows the X-ray structure of the ruthenium complex [RuCl₂((ⁱPr₂PCH₂CH₂)₂NH)]₂.

FIG. 2 shows the optimized DFT structure of RuH₄((ⁱPr₂PCH₂CH₂)₂NH).

FIG. 3 shows the ³¹P NMR spectrum of RuH₄((ⁱPr₂PCH₂CH₂)₂NH).

FIG. 4 shows the isotopomers in the ¹H{³¹P} NMR spectrum of partially deuterated RuH₄((ⁱPr₂PCH₂CH₂)₂NH).

FIG. 5 shows the X-ray structure of the ruthenium complex [RuH₂((ⁱPr₂PCH₂CH₂)₂NH)]₂with the CH₃groups removed for clarity.

DETAILED DESCRIPTION OF THE DISCLOSURE
(I) Definitions

The term “alkyl” as used herein means straight and/or branched chain, saturated alkyl radicals containing one or more carbon atoms and includes (depending on the identity) methyl, ethyl, propyl, isopropyl, n-butyl, s-butyl, isobutyl, t-butyl, 2,2-dimethylbutyl, n-pentyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, n-hexyl and the like.

The term “alkenyl” as used herein means straight and/or branched chain, unsaturated alkyl radicals containing two or more carbon atoms and one to three double bonds, and includes (depending on the identity) vinyl, allyl, 2-methylprop-1-enyl, but-1-enyl, but-2-enyl, but-3-enyl, 2-methylbut-1-enyl, 2-methylpent-1-enyl, 4-methylpent-1-enyl, 4-methylpent-2-enyl, 2-methylpent-2-enyl, 4-methylpenta-1,3-dienyl, hexen-1-yl and the like.

The term “alkynyl” as used herein means straight and/or branched chain, unsaturated alkyl radicals containing two or more carbon atoms and one to three triple bonds, and includes (depending on the identity) acetylynyl, propynyl, but-1-ynyl, but-2-ynyl, but-3-ynyl, 3-methylbut-1-enyl, 3-methylpent-1-ynyl, 4-methylpent-1-ynyl, 4-methylpent-2-ynyl, penta-1,3-di-ynyl, hexyn-1-yl and the like.

The term “alkoxy” as used herein means straight and/or branched chain alkoxy group containing one or more carbon atoms and includes (depending on the identity) methoxy, ethoxy, propyloxy, isopropyloxy, t-butoxy, heptoxy, and the like.

The term “cycloalkyl” as used herein means a monocyclic, bicyclic or tricyclic saturated carbocylic group containing three or more carbon atoms and includes (depending on the identity) cyclopropyl, cyclobutyl, cyclopentyl, cyclodecyl and the like.

The term “aryl” as used herein means a monocyclic, bicyclic or tricyclic aromatic ring system containing at least one aromatic ring and 6 or more carbon atoms and includes phenyl, naphthyl, anthracenyl, 1,2-dihydronaphthyl, 1,2,3,4-tetrahydronaphthyl, fluorenyl, indanyl, indenyl and the like.

The term “heteroaryl” as used herein means a monocyclic, bicyclic or tricyclic ring system containing one or two aromatic rings and 5 or more atoms of which, unless otherwise specified, one, two, three, four or five are heteromoieties independently selected from N, NH, N(alkyl), O and S and includes thienyl, furyl, pyrrolyl, pyrididyl, indolyl, quinolyl, isoquinolyl, tetrahydroquinolyl, benzofuryl, benzothienyl and the like.

The term “halo” as used herein means halogen and includes chloro, fluoro, bromo or iodo.

The term “fluoro-substituted” as used herein means that at least one, including all, of the hydrogens on the referenced group is replaced with fluorine.

The suffix “ene” added on to any of the above groups means that the group is divalent, i.e. inserted between two other groups.

The term “ring system” as used herein refers to a carbon-containing ring system, that includes monocycles, fused bicyclic and polycyclic rings, bridged rings and metalocenes. Where specified, the carbons in the rings may be substituted or replaced with heteroatoms.

In understanding the scope of the present disclosure, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Finally, terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.

(II) Processes of the Disclosure

In an embodiment of the invention, there is hydrogenation of diformate esters of Formula (I):

In an embodiment of the invention, it has been shown that a variety of ligands and metals may be used to catalyze the hydrogenation of the diformate esters to methanol and diols. In an embodiment of the disclosure, the metal includes chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), molybdenum (Mo), ruthenium (Ru), rhodium (Rh), palladium (Pd), tungsten (W), rhenium (Re), osmium (Os), iridium (Ir) and platinum (Pt). In embodiments of the disclosure, the metal is a transition metal. In other embodiments of the disclosure, the metal is selected from Mn, Fe, Ru, Os, Co, Rh, Re and Ir.

In another embodiment of the invention, the metal catalyst comprises at least one ligand that bonds to the metal via a nitrogen atom. In an embodiment of the disclosure, the nitrogen-coordinating ligand is selected from one or more of PN, PNP, PNNP or PNN ligand wherein,

PN is a bidentate ligand of the formula R₁R₂P-Q¹-NR¹R²;

PNP is a tridentate ligand of the formula R₃R₄P-Q²-NR³-Q³-PR₅R₆;

PNNP is a tetradentate ligand of the formula R₇R₈P-Q⁴-NR⁴-Q⁵-NR⁵-Q⁶-PR₉R₁₀;

PNN is a tridentate ligand of the formula R₁₁R₁₂P-Q⁷-NR⁶-Q⁸-NR⁷R⁸;

Wherein

In an embodiment of the invention, the metal catalysts may also comprise one or more of non-coordinating or coordinating, neutral or anionic and/or Lewis basic ligands, depending on the valency and size characteristics of the metal as would be known to those skilled in the art.

In an embodiment of the invention, such ligands include, but are not limited to phosphines, diphospines, cyclooctene, cyclooctadiene, halo (in particular Cl), OH, H, CO, pyridine, benzene, benzene derivatives and acetonitrile.

In an embodiment of the invention, the catalyst may also be neutral, monocationic or dicationic.

In an embodiment of the invention, the catalytic system characterizing the process of the instant invention may comprise a base. Said base can be the substrate itself, if the latter is basic, or any conventional base. One can cite, as non-limiting examples, organic non-coordinating bases such as DBU, an alkaline or alkaline-earth metal carbonate, a carboxylate salt such as sodium or potassium acetate, or an alcoholate or hydroxide salt. Preferred bases are the alcoholate or hydroxide salts selected from the group consisting of the compounds of formula (R⁹O)₂M′ and R⁹OM″, wherein M′ is an alkaline-earth metal, M″ is an alkaline metal and R⁹stands for hydrogen or a linear or branched alkyl group.

A typical hydrogenation process implies the mixture of the substrate with a metal catalyst with or without a base, in the presence or absence of a solvent, and then treating such a mixture with hydrogen at a chosen pressure and temperature.

The catalyst can be added to the reaction medium in a large range of concentrations. As non-limiting examples, one can cite as complex concentration values those ranging from 0.1 ppm to 50,000 ppm, relative to the amount of substrate, thus representing respectively a substrate/complex (S/com) ratio of 10⁷to 20. Preferably, the complex concentration will be comprised between 0.1 and 1000 ppm, i.e. a S/com ratio of 10⁷to 1000 respectively. More preferably, there will be used concentrations in the range of 0.5 to 10,000 ppm, corresponding to a S/com ratio of 100 to 2×10⁶respectively.

If required, useful quantities of base, added to the reaction mixture, may be comprised in a relatively large range. One can cite, as non-limiting examples, ranges between 1 to 50,000 molar equivalents relative to the complex (e.g. base/com=0.5 to 50,000), or 100 to 20,000, or even between 400 and 10,000 molar equivalents. However, it should be noted that it is also possible to add a small amount of base (e.g. base/com=1 to 3) to achieve high yields.

In the processes of this invention, the hydrogenation reaction can be carried out in the presence or absence of a solvent. When a solvent is required or used for practical reasons, then any solvent can be used for the purposes of the invention. Non-limiting examples include aromatic solvents such as benzene, toluene or xylene, hydrocarbon solvents such as hexane or cyclohexane, ethers such as tetrahydrofuran, or yet primary or secondary alcohols, or mixtures thereof. A person skilled in the art is well able to select the solvent most convenient in each case to optimize the hydrogenation reaction.

The temperature at which the transfer hydrogenation can be carried out is comprised between 0° C. and 250° C., more preferably in the range of between 20° C. and 150° C. Of course, a person skilled in the art is also able to select the preferred temperature as a function of the melting and boiling point of the starting and final products.

Standard hydrogenation conditions, as used herein, typically implies the mixture of the diformate ester with a metal catalyst with or without a base, possibly in the presence or absence of a solvent, and then treating such a mixture with hydrogen gas at a chosen pressure and temperature. Varying the reaction conditions, including for example, temperature, pressure, solvent and reagent ratios, to optimize the yield of the desired product would be well within the abilities of a person skilled in the art.

(III) Examples

The disclosure will now be described in further details by way of the following examples, wherein the temperatures are indicated in degrees centigrade and the abbreviations have the usual meaning in the art. All the procedures described hereafter have been carried out under an inert atmosphere unless stated otherwise. All preparations and manipulations were carried out under H₂, N₂or Ar atmospheres with the use of standard Schlenk, vacuum line and glove box techniques in dry, oxygen-free solvents. Deuterated solvents were degassed and dried over activated molecular sieves. NMR spectra were recorded on a 400 MHz spectrometer (400 MHz for ¹H, 100 MHz for ¹³C and 162 MHz for ³¹P). All ³¹P chemical shifts were measured relative to 85% H₃PO₄as an external reference. ¹H and ¹³C chemical shifts were measured relative to partially deuterated solvent peaks but are reported relative to tetramethylsilane.

Example 1. Preparation of RuCl₂(Ph₂PCH₂CH₂NH₂)₂

A mixture of [RuCl₂(cod)]n (5.6 g, 20 mmol) and Ph₂PCH₂CH₂NH₂(9.2 g, 40 mmol) in toluene (250 ml) was refluxed under argon for 12 hours. The mixture was cooled to room temperature, filtered, and the yellow solids washed with toluene and dried under vacuum. Yield=10.97 g.

Example 2. Preparation of RuCl₂(ⁱPr₂PCH₂CH₂NH₂)₂

A mixture of [RuCl₂(cod)]n (6.35 g, 22.6 mmol) and ⁱPr₂PCH₂CH₂NH₂(7.30 g, 45.3 mmol) in toluene (100 ml) was refluxed under argon for 6 hours. The mixture was cooled to room temperature and hexanes (100 ml) added. The suspension was stirred for 2 hours under argon, then filtered, and the solids washed with hexanes and dried under vacuum. Yield=9.50 g.

Example 3. Preparation of RuCl₂(^tBu₂PCH₂CH₂NH₂)₂

A mixture of [RuCl₂(cod)]n (6.87 g, 24.5 mmol) and ^tBu₂PCH₂CH₂NH₂(9.27 g, 49.0 mmol) in toluene (100 ml) was refluxed under argon for 6 hours. The mixture was cooled to room temperature and hexanes (100 ml) added. The suspension was stirred for 2 hours under argon, then filtered, and the solids washed with hexanes and dried under vacuum. Yield=12.05 g.

Example 4. Preparation of [RuCl(p-cymene)(Ph₂PCH₂CH₂NH₂)]Cl

A mixture of [RuCl₂(p-cymene)]₂(3.06 g, 5 mmol) and Ph₂PCH₂CH₂NH₂(2.29 g, 10 mmol) in toluene (25 ml) was refluxed under argon for 2 hours. The mixture was cooled to room temperature and concentrated to about 10 ml and hexanes (50 ml) added. The mixture was stirred for 2 hours, then filtered, and the yellow solids washed with hexanes and dried under vacuum. Yield=4.28 g.

Example 5. Preparation of [RuCl(p-cymene)(ⁱPr₂PCH₂CH₂NH₂)]Cl

A mixture of [RuCl₂(p-cymene)]₂(3.06 g, 5 mmol) and ⁱPr₂PCH₂CH₂NH₂(1.61 g, 10 mmol) in toluene (25 ml) was refluxed under argon for 2 hours. The mixture was cooled to room temperature and concentrated to about 10 ml and hexanes (50 ml) added. The mixture was stirred for 2 hours, then filtered, and the yellow solids washed with hexanes and dried under vacuum. Yield=4.02 g.

Example 6. Preparation of [RuCl(p-cymene)(^tBu₂PCH₂CH₂NH₂)]Cl

A mixture of [RuCl₂(p-cymene)]₂(3.06 g, 5 mmol) and ^tBu₂PCH₂CH₂NH₂(1.89 g, 10 mmol) in toluene (25 ml) was refluxed under argon for 2 hours. The mixture was cooled to room temperature and concentrated to about 10 ml and hexanes (50 ml) added. The mixture was stirred for 2 hours, then filtered, and the yellow solids washed with hexanes and dried under vacuum. Yield=4.36 g.

Example 7. Preparation of RuCl₂((Ph₂PCH₂CH₂)₂NH)

Toluene (10 ml) was added to a mixture of [RuCl₂(cod)]_n(0.294 g, 1.05 mmol), triethylamine (0.212 g, 2.10 mmol) and (Ph₂PCH₂CH₂)₂NH.HCl (0.50 g, 1.05 mmol) and the mixture refluxed under argon for 20 hours. The mixture was cooled to room temperature and ether (40 ml) added. The mixture was stirred for 1 hour, then the yellow solid was filtered and washed with ether, then methanol, then ether and dried under vacuum. Yield=0.521 g.

Example 8. Preparation of RuCl₂((ⁱPr₂PCH₂CH₂)₂NH)

Toluene (10 ml) was added to a mixture of [RuCl₂(cod)]_n(0.92 g, 3.27 mmol) and (ⁱPr₂PCH₂CH₂)₂NH (1.0 g, 3.27 mmol) and the mixture refluxed for 4 hours. The mixture was cooled to room temperature and the yellow solid was filtered and washed with ether and dried under vacuum. Yield=1.451 g. Crystals of [RuCl²((ⁱPr₂PCH₂CH₂)₂NH)]₂were prepared by layering a dichloromethane solution of the compound with diethyl ether.

Example 9. Preparation of RuH₄((ⁱPr₂PCH₂CH₂)₂NH)

2-Propanol (2 ml) was added to a mixture of RuCl₂((ⁱPr₂PCH₂CH₂)₂NH) (200 mg, 0.42 mmol) and KOtBu (141 mg, 1.25 mmol) and the mixture stirred for 6 hours under hydrogen gas at 60° C. The mixture was cooled to room temperature, filtered and hexanes (10 ml) added. The tan colored solid was filtered, washed with hexanes and dried under vacuum. Yield=152 mg. Deuterated isotopomers were generated by preparing a solution of RuH₄((ⁱPr₂PCH₂CH₂)₂NH) in C₆D₆.

Example 10. Preparation of [RuH₂((ⁱPr₂PCH₂CH₂)₂NH)]₂

Hexanes (5 ml) was added to RuH₄((ⁱPr₂PCH₂CH₂)₂NH) (50 mg, 0.12 mmol) and the suspension was refluxed for 18 hours. It was slowly cooled to room temperature and the red crystals were filtered and dried under vacuum. Yield=42 mg. Crystals of [RuH₂((ⁱPr₂PCH₂CH₂)₂NH)]₂were prepared by refluxing a solution of the compound in hexanes then very slowly cooling to room temperature.

Example 11. Preparation of RuCl₂((^tBu₂PCH₂CH₂)₂NH)

2-Propanol (10 ml) was added to a mixture of [RuCl₂(benzene)]₂(250 mg, 0.50 mmol) and (^tBu₂PCH₂CH₂)₂NH (362 mg, 1.00 mmol) and the mixture refluxed for 18 hours. The mixture was cooled to room temperature and the grey solid was filtered and washed with 2-propanol, then ether and dried under vacuum. Yield=320 mg.

Example 12. Preparation of RuCl₂((Cy₂PCH₂CH₂)₂NH)

Toluene (10 ml) was added to a mixture of [RuCl₂(cod)]n (0.60 g, 2.15 mmol) and (Cy₂PCH₂CH₂)₂NH (1.0 g, 2.15 mmol) and the mixture refluxed for 20 hours. The mixture was cooled to room temperature and diethyl ether (40 ml) added. The mixture was stirred for 1 hour, then filtered and the yellow solids washed with ether and dried under vacuum. Yield=1.13 g.

Example 13. Preparation of RuCl₂((Ad₂PCH₂CH₂)₂NH)

2-Propanol (10 ml) was added to a mixture of [RuCl₂(benzene)]₂(250 mg, 0.50 mmol) and (Ad₂PCH₂CH₂)₂NH (675 mg, 1.00 mmol) and the mixture refluxed for 18 hours. The mixture was cooled to room temperature and the yellow solid was filtered and washed with 2-propanol, then ether and dried under vacuum. Yield=602 mg.

Example 14. Preparation of RuHCl(CO)[(Ph₂PCH₂CH₂)₂NH]

Toluene (20 ml) was added to (Ph₂PCH₂CH₂)₂NH.HCl (1.2 g, 2.5 mmol), followed by NaOH solution (10 ml, 15%) under argon and the resulting mixture stirred at room temperature until the solid dissolved. The aqueous layer was removed and the organic layer was washed with water (2×10 ml); then dried with Na₂SO₄. The aminodiphosphine solution was added to RuHCl(CO)(PPh₃)₃(2.3 g, 2.4 mmol) and the resulting suspension refluxed for 15 hours under argon. It was cooled to room temperature and hexanes (20 ml) added. The white precipitate was filtered, washed with hexanes and dried under vacuum. Yield=1.38 g.

Example 15. Preparation of RuHCl(CO)[(ⁱPr₂PCH₂CH₂)₂NH]

A mixture of RuHCl(CO)(PPh₃)₃(31.2 g, 32.7 mmol) and (ⁱPr₂PCH₂CH₂)₂NH (10.0 g, 32.7 mmol) in toluene (50 ml) was refluxed for 15 hours under argon. The reaction mixture was cooled to room temperature and hexanes (250 ml) was added to precipitate the product. It was filtered, washed with hexanes and dried under vacuum. Yield=9.52 g.

Example 16. Preparation of RuHCl(CO)[(^tBu₂PCH₂CH₂)₂N₁₁]

A mixture of RuHCl(CO)(PPh₃)₃(26.3 g, 27.7 mmol) and (^tBu₂PCH₂CH₂)₂NH (10.0 g, 27.7 mmol) in toluene (50 ml) was refluxed for 15 hours under argon. The reaction mixture was cooled to room temperature and hexanes (250 ml) was added to precipitate the product. It was filtered, washed with hexanes and dried under vacuum. Yield=13.93 g.

Example 17. Preparation of RuHCl(CO)[(Cy₂PCH₂CH₂)₂N₁₁]

A mixture of RuHCl(CO)(PPh₃)₃(20.7 g, 21.7 mmol) and (Cy₂PCH₂CH₂)₂NH (10.6 g, 22.8 mmol) in toluene (50 ml) was refluxed for 20 hours under argon. The reaction mixture was cooled to about 60° C. and filtered while hot. The white solids were washed with toluene, then ether and dried under vacuum. Yield=10.1 g.

Example 18. Preparation of RuHCl(CO)[(Ad₂PCH₂CH₂)₂N₁₁]

A mixture of RuHCl(CO)(PPh₃)₃(2.82 g, 2.96 mmol) and (Cy₂PCH₂CH₂)₂NH (2.0 g, 2.96 mmol) in toluene (10 ml) was refluxed for 20 hours under argon. The reaction mixture was cooled to room temperature and ether (10 ml) added. The white solids were washed with toluene, then ether and dried under vacuum. Yield=2.23 g.

Example 19. Preparation of IrHCl₂((ⁱPr₂PCH₂CH₂)₂NH)

Ammonium chloride (0.175 g, 3.27 mmol) and [Ir(coe)₂Cl]₂(1.47 g, 1.64 mmol) were added to a solution of (ⁱPr₂PCH₂CH₂)₂NH (1.0 g, 3.27 mmol) in THF (10 ml) and the mixture stirred for 20 hours at 65° C. It was cooled to room temperature and ether (30 ml) added. The colorless product was filtered, washed with ether and dried under vacuum. Yield=1.36 g.

Example 20. Preparation of IrHCl₂((^tBu₂PCH₂CH₂)₂NH)

Trimethylammonium chloride (0.264 g, 2.77 mmol) and [Ir(coe)₂Cl]₂(1.24 g, 1.38 mmol) were added to a solution of (^tBu₂PCH₂CH₂)₂NH (1.0 g, 2.77 mmol) in THF (10 ml) and the mixture stirred for 24 hours at 65° C. under argon. It was cooled to room temperature and ether (40 ml) added. The colorless product was filtered, washed with ether and dried under vacuum. Yield=1.55 g.

Example 21. Preparation of IrH₂Cl((Cy₂PCH₂CH₂)₂NH)

2-Propanol (10 ml) was added to a mixture of [IrCl(coe)₂]₂(0.95 g, 1.06 mmol) and (Cy₂PCH₂CH₂)₂NH (1.0 g, 2.15 mmol) and the resulting suspension was stirred for 2 hours at 80° C. under argon. It was then cooled to room temperature and hexanes (20 ml) added. The mixture was stirred for 1 hour, then filtered, the solids washed with ether and dried under vacuum. Yield=0.893 g.

Example 22. Preparation of FeCl₂((ⁱPr₂PCH₂CH₂)₂NH)

THF (10 ml) was added to a mixture of FeCl₂(0.206 g, 1.6 mmol) and (ⁱPr₂PCH₂CH₂)₂NH (0.50 g, 1.6 mmol) and the suspension heated at reflux for 2 hours under argon. It was cooled to room temperature and ether (20 ml) added under argon. The mixture was stirred for 1 hour, then filtered, washed with ether and dried under vacuum. Yield=0.609 g.

Example 23. Preparation of FeCl₂((^tBu₂PCH₂CH₂)₂NH)

THF (10 ml) was added to a mixture of FeCl₂(0.175 g, 1.38 mmol) and (^tBu₂PCH₂CH₂)₂NH (0.50 g, 1.38 mmol) and the suspension heated at 60° C. for 20 hours under argon. It was cooled to room temperature and ether (20 ml) added under argon. The mixture was stirred for 1 hour, then filtered, washed with ether and dried under vacuum. Yield=0.640 g.

Example 24. Preparation of FeCl₂((Cy₂PCH₂CH₂)₂NH)

THF (10 ml) was added to a mixture of FeCl₂(0.136 g, 1.07 mmol) and (Cy₂PCH₂CH₂)₂NH (0.50 g, 1.07 mmol) and the suspension heated at 60° C. for 15 hours under argon. It was cooled to room temperature and ether (20 ml) added under argon. The mixture was stirred for 1 hour, then filtered, washed with ether and dried under vacuum. Yield=0.534 g.

Example 25. Preparation of RuCl₂((Ph₂PCH₂CH₂NHCH₂)₂)

Toluene (10 ml) and 2-propanol (1 ml) were added to a mixture of RuCl₂(PPh₃)₃(0.99 g, 1.03 mmol) and (Ph₂PCH₂CH₂NHCH₂)₂(0.5 g, 1.03 mmol) and the mixture stirred under argon at 60° C. for 4 hours. It was cooled to room temperature and stirred for 2 hours. It was then filtered under argon and the filtrate evaporated to dryness. Ether (20 ml) was added and the suspension stirred for 2 hours under argon. It was filtered, washed with ether and dried under vacuum. Yield=0.594 g.

Example 26. Preparation of RuCl₂((ⁱPr₂PCH₂CH₂NHCH₂)₂)

Toluene (10 ml) and 2-propanol (1 ml) were added to a mixture of RuCl₂(PPh₃)₃(1.37 g, 1.43 mmol) and (ⁱPr₂PCH₂CH₂NHCH₂)₂(0.5 g, 1.43 mmol) and the mixture stirred under argon at 60° C. for 4 hours. It was cooled to room temperature and stirred for 3 hours. It was then filtered under argon and the filtrate evaporated to dryness. Ether (30 ml) was added and the suspension stirred for 2 hours under argon. It was filtered, washed with ether and dried under vacuum. Yield=0.384 g.

Example 27. Preparation of OsCl₂((ⁱPr₂PCH₂CH₂)₂NH)

Toluene (10 ml) was added to a mixture of OsCl₂(PPh₃)₃(0.50 g, 0.48 mmol) and (ⁱPr₂PCH₂CH₂)₂NH (0.146 g, 0.48 mmol) and the mixture heated at 60° C. for 1 hour under argon. It was cooled to room temperature and the solvent removed under reduced pressure. Ether (20 ml) was added under argon and the mixture was stirred for 30 minutes, then filtered, washed with ether and dried under vacuum. Yield=0.258 g.

Example 28. Preparation of Ph₂P(CH₂)₂NHCH₂Py

A solution of 2-pyridinecarboxaldehyde (2.32 g, 21.6 mmol) in THF (2.5 ml) was added to a solution of 2-(diphenylphosphino)ethylamine (4.95 gram, 21.6 mmol) in THF (5 ml) and the mixture was stirred for 3 hours at room temperature. Hexanes (10 ml) was added and the mixture placed in the freezer overnight. The imine precipitated as a white solid and this was filtered, washed with hexanes and dried under vacuum. Yield=6.2 g. This was suspended in methanol (10 ml) and sodium borohydride was added slowly in small portions. The mixture was then stirred for 2 hours then evaporated to dryness. The residue was extracted with toluene and the solution filtered through a plug of silica gel. The toluene was then evaporated to give the product as a pale yellow oil, which crystallized after 4 days at room temperature. Yield=5.4 g.

Example 29. Preparation of RuCl₂(PPh₃)(Ph₂P(CH₂)₂NHCH₂Py)

Toluene (20 ml) was added to a mixture of RuCl₂(PPh₃)₃(4.2 g, 4.4 mmol) and Ph₂P(CH₂)₂NHCH₂Py (1.4 g, 4.4 mmol) and the resulting yellow suspension was stirred for 12 hours at room temperature under argon. The yellow solids were filtered, washed with ether and dried under vacuum. Yield=2.8 g.

Example 30. Hydrogenation of Ethylene Glycol Diformate Ester

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Example 30.1. Hydrogenation of Ethylene Glycol Diformate Ester Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

The catalyst (50 mg) was added to a mixture of ethylene glycol diformate ester (4.0 g) and KOtBu (100 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with hydrogen and the pressure was set to 500 psi. The mixture was stirred for 20 hours at 70° C. The NMR spectra of the reaction mixture showed 100% conversion of the ester to a mixture of ethylene glycol and methanol.

Example 30.2. Hydrogenation of Ethylene Glycol Diformate Ester Using RuHCl(CO)[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Example 30.3. Hydrogenation of Ethylene Glycol Diformate Ester Using IrHCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

The catalyst (50 mg) was added to a mixture of ethylene glycol diformate ester (4.0 g) and KOtBu (100 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with hydrogen and the pressure was set to 500 psi. The mixture was stirred for 20 hours at 70° C. The NMR spectra of the reaction mixture showed 84% conversion of the ester to a mixture of ethylene glycol and methanol.

Example 30.4. Hydrogenation of Ethylene Glycol Diformate Ester Using RuHCl(CO)[(Ph₂PCH₂CH₂)₂NH] as Catalyst

The catalyst (50 mg) was added to a mixture of ethylene glycol diformate ester (4.0 g) and KOtBu (100 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with hydrogen and the pressure was set to 500 psi. The mixture was stirred for 20 hours at 80° C. The NMR spectra of the reaction mixture showed 100% conversion of the ester to a mixture of ethylene glycol and methanol.

Example 30.5. Deuteration of Ethylene Glycol Diformate Ester Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

The catalyst (50 mg) was added to a mixture of ethylene glycol diformate ester (4.0 g) and KOtBu (100 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with deuterium and the pressure was set to 500 psi. The mixture was stirred for 20 hours at 70° C. The NMR spectra of the reaction mixture showed 100% conversion of the ester to a mixture of ethylene glycol and methanol isotopomers.

Example 31. Hydrogenation of Diethylene Glycol Diformate Ester

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Example 31.1. Hydrogenation of Diethylene Glycol Diformate Ester Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

The catalyst (50 mg) was added to a mixture of diethylene glycol diformate ester (4.0 g) and KOtBu (100 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with hydrogen and the pressure was set to 500 psi. The mixture was stirred for 20 hours at 80° C. The NMR spectra of the reaction mixture showed 100% conversion of the ester to a mixture of diethylene glycol and methanol.

Example 31.2. Hydrogenation of Diethylene Glycol Diformate Ester Using RuHCl(CO)[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Example 31.3. Hydrogenation of Diethylene Glycol Diformate Ester Using RuHCl(CO)[(Ph₂PCH₂CH₂)₂NH] as Catalyst

Example 33. Hydrogenation of 1,4-Benzenedimethanol Diformate Ester

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Example 33.1. Hydrogenation of 1,4-benzenedimethanol diformate ester Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

The catalyst (50 mg) was added to a mixture of diethylene glycol diformate ester (2.0 g) and KOtBu (100 mg) in a 100 ml Parr pressure reactor and 2.0 ml of methanol added to dissolve the ester. The mixture was degassed with hydrogen and the pressure was set to 500 psi. The mixture was stirred for 15 minutes at room temperature. The NMR spectra of the reaction mixture showed 100% conversion of the ester to a mixture of 1,4-benzenedimethanol and methanol.

Example 33.2. Hydrogenation of 1,4-benzenedimethanol diformate ester Using RuHCl(CO)[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Example 34. Preparation of Sodium Formate from Carbon Dioxide and Hydrogen
Example 34.1. Preparation of Sodium Formate Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Water (10.0 g) was added to a mixture of sodium hydroxide (1.4 g) and the catalyst (10 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with a 1:1 mixture of carbon dioxide and hydrogen and the pressure was set to 500 psi. The mixture was stirred for 4 hours at 130° C. It was then cooled to room temperature and the residue evaporated to dryness. The NMR spectra of the solid showed that it is composed of 29.5% sodium formate and 70.5% sodium bicarbonate.

Example 34.2. Preparation of Sodium Formate Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Water (10.0 g) was added to a mixture of sodium hydroxide (1.65 g) and the catalyst (10 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with a 1:1 mixture of carbon dioxide and hydrogen and the pressure was set to 500 psi. The mixture was stirred for 4 hours at 140° C. It was then cooled to room temperature and the residue evaporated to dryness. The NMR spectra of the solid showed that it is composed of 71% sodium formate and 29% sodium bicarbonate.

Example 34.3. Preparation of Sodium Formate Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Water (10.0 g) was added to a mixture of sodium hydroxide (1.65 g) and the catalyst (10 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with a 1:1 mixture of carbon dioxide and hydrogen and the pressure was set to 500 psi. The mixture was stirred for 4 hours at 150° C. It was then cooled to room temperature and the residue evaporated to dryness. The NMR spectra of the solid showed that it is composed of 82% sodium formate and 18% sodium bicarbonate.

Example 35. Preparation of Sodium Formate from Sodium Bicarbonate and Hydrogen
Example 35.1. Preparation of Sodium Formate Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Water (10.0 g) was added to a mixture of sodium bicarbonate (2.5 g) and the catalyst (10 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with hydrogen and the pressure was set to 500 psi. The mixture was stirred for 18 hours at 150° C. It was then cooled to room temperature and the residue evaporated to dryness. The NMR spectra of the solid showed that it is composed of 84% sodium formate and 16% sodium bicarbonate.

Example 35.2. Preparation of Sodium Formate Using RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] as Catalyst

Water (10.0 g) was added to a mixture of sodium bicarbonate (2.91 g) and the catalyst (10 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with hydrogen and the pressure was set to 500 psi. The mixture was stirred for 6 hours at 150° C. It was then cooled to room temperature and the residue evaporated to dryness. The NMR spectra of the solid showed that it is composed of 80% sodium formate and 20% sodium bicarbonate.

Example 36. Conversion of RuCl₂[(ⁱPr₂PCH₂CH₂)₂NH] to RuHCl(CO)[(ⁱPr₂PCH₂CH₂)₂NH] During Carbon Dioxide Hydrogenation

Water (10.0 g) was added to a mixture of sodium hydroxide (1.4 g) and RuCl₂[(ⁱPr₂P(CH₂)₂)₂NH] (50 mg) in a 100 ml Parr pressure reactor. The mixture was degassed with a 1:1 mixture of carbon dioxide and hydrogen and the pressure was set to 500 psi. The mixture was stirred for 4 hours at 70° C. It was then cooled to room temperature and the mixture filtered. The residue was washed with water, then ether and dried under vacuum. The NMR spectra of the solid showed that it is RuHCl(CO)[(ⁱPr₂PCH₂CH₂)₂NH]. Yield=27 mg.

Number	Name	Date	Kind
7291753	Abdur-Rashid	Nov 2007	B2
7317131	Rautenstrauch et al.	Jan 2008	B2
7579295	Rautenstrauch et al.	Aug 2009	B2
7772445	Chen et al.	Aug 2010	B2
7777083	Abdur-Rashid et al.	Aug 2010	B2
8232430	Abdur-Rashid et al.	Jul 2012	B2
8518368	Abdur-Rashid et al.	Aug 2013	B2
8658825	Abdur-Rashid et al.	Feb 2014	B2
8716508	Abdur-Rashid et al.	May 2014	B2
9115249	Abdur-Rashid et al.	Aug 2015	B2
9216933	Klankermayer et al.	Dec 2015	B2

Number	Date	Country
2636946	Jul 2007	CA
2642387	Aug 2007	CA
2636947	Jan 2009	CA

Catalytic conversion of carbon dioxide to methanol using diformate esters as intermediates

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Entry
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