The advantages of this invention will be apparent upon consideration of the following detailed disclosure of the invention, especially when taken in conjunction with the accompanying drawings wherein:
Certain terminology is used in the following description for convenience only and is not limiting. The words, “right”, “left”, “up”, “down”, “top”, and “bottom” designate directions in the drawings to which reference is made. The words, “interior” and “exterior” refer to directions toward and away from, respectively, the geometric center of the cathedral ceiling vent assembly or designated parts or portions thereof. Furthermore, as used herein, the article, “a” or a singular component includes the plural or more than one component, unless specifically and explicitly restricted to the singular or a single component or unless a singular meaning is apparent from the context. The terminology includes the words above specifically mentioned, derivatives thereof and words of similar meaning.
Referring to the drawings in detail, wherein like reference numerals are used to identify like components throughout, there are shown in
Referring to
The starter vent sheet 10 and intermediate vent sheet 12 are preferably constructed of a sheet of polymeric material having a thickness of approximately one one-hundredth to four one-hundredths of an inch (0.010″-0.040″). Sheet metals, thermoplastics and composite materials may all be utilized to form the starter vent sheet 10 or the intermediate vent sheet 12 or nearly any material that is able to take on the general shape of the starter and intermediate vent sheets 10, 12 and perform the typical functions of the starter and intermediate vent sheets 10, 12.
A press-molded thermoplastic material is the preferred material for the starter and intermediate vent sheets 10, 12 and the most preferred thermoplastic material is a polyvinyl chloride (PVC) material. The PVC material is preferred for construction of the starter and intermediate vent sheets 10, 12 due to its adaptability to the molding process, resistance to corrosion and relatively light weight. However, the starter and intermediate vent sheets 10, 12 are not limited to constructions utilizing the PVC material and may be constructed using nearly any material that is able to take on the general shape of the starter and intermediate vent sheets 10, 12 and withstand the normal operational environment of the starter and intermediate vent sheets 10, 12.
The starter vent sheet 10 includes a first stiffened panel 1, a second stiffened panel 2, a first non-ribbed section 3, a second non-ribbed section 4 (either of the non-ribbed sections could be planar or radiused slightly), and a mounting flange 5. Each of these portions of the starter vent sheet 10 is preferably constructed of integrally molded PVC material. The first and second stiffened panels 1, 2 preferably comprise the main body portion 10a and the first and second non-ribbed sections 3, 4 and the mounting flange 5 preferably comprise the tail portion 10b. The starter vent sheet 10 is not limited to inclusion of each of the above-listed portions nor to the first and second stiffened panels 1, 2 comprising the main body portion 10a or the first and second non-ribbed sections 3, 4 and mounting flange 5 comprising the tail portion 10b. The starter vent sheet 10 may be otherwise configured to perform the normal operation of the starter vent sheet 10, as would be obvious to one having ordinary skill in the art.
The first non-ribbed section 3 is preferably separated from the second non-ribbed section 4 by a first living hinge 16 that permits pivoting of the first non-ribbed section 3 relative to the second non-ribbed section 4. Pivoting on the first non-ribbed section 3 relative to the second non-ribbed section 4 permits the starter vent sheet 10 to adapt its shape for insertion into the building structure. Preferably, the first non-ribbed section 3 is also connected to the second stiffened panel 2 by a second living hinge 17 to provide greater flexibility in the positioning of the starter vent sheet 10. Mounting the tail portion 10b to the building structure and adapting the shape of the starter vent sheet 10 for installation into the building proximate a soffit area 48 of the building is described in detail in U.S. Pat. No. 7,094,145, which is incorporated herein by reference.
The first stiffened panel 1 and the second stiffened panel 2 are separated by a planar portion 18 that permits the second stiffened panel to bend relative to the orientation of the first stiffened panel. The planar portion 18 is preferably integrally molded into the main body portion 10a. The first and second stiffened panels 1, 2 are preferably ribbed longitudinally such that they are relatively rigid in comparison to the tail portion 10b, and in comparison to the planar portion 18. The ribbed configuration of the stiffened panels 1, 2 defines longitudinal channels extending from end to end of the main body portion 10a in an installed configuration for the venting of air beneath the roof 14, as would be understood by one having ordinary skill in the art.
The bending between the first stiffened panel land the second stiffened panel 2 and the pivoting between the second stiffened panel 2 and the first and second non-ribbed sections 3, 4 about the first and second living hinges 16, 17 is preferred so that the starter vent sheet 10 is adapted for installation into the soffit area (
The intermediate sheet vent 12 is preferably comprised of a ribbed, generally rectangular sheet constructed of the PVC material. The preferred intermediate vent sheet 12 includes a first end 22, a second end 24, a first side 26, and a second side 28. The intermediate vent sheet 12 also preferably includes a longitudinal axis 30 and a lateral axis 32. The first and second ends 22, 24 are spaced along the longitudinal axis 30 and the first and second sides 26, 28 are spaced along the lateral axis 32. The intermediate vent sheet 12 also preferably includes a length dimension measured parallel to the longitudinal axis 30 from the first end 22 to the second end 24 and a width dimension measured along the lateral axis 32 from the first side 26 to the second side 28. In the first preferred embodiment, the length dimension is approximately forty-eight inches (48″) and the width dimension is approximately fourteen and one-half inches (14½″). The starter vent sheet 10 also preferably has a width dimension that is the same or similar to the width dimension of the intermediate vent sheet 12 for insertion between adjacent rafters 46, as will be understood by one having ordinary skill in the art. The intermediate vent sheet 12 is not limited to the above-listed length and width dimensions and may have nearly any length or width that is appropriate for a specific building structure, as will be described in greater detail below and will be understood by one having ordinary skill in the art.
The intermediate vent sheet 12 also preferably includes a plurality of intermediate longitudinal ribs 34 that extend generally parallel to the longitudinal axis 30 from the first end 22 to the second end 24 and a plurality of intermediate lateral ribs 36 that extend generally parallel to the lateral axis 32 from the first side 26 to the second side 28. The intermediate longitudinal ribs 34 and the intermediate lateral ribs 36 preferably provide stiffness for the intermediate vent sheet 12. In addition, the intermediate longitudinal ribs 34 define a plurality of vent channels 38 that extend generally parallel to the longitudinal axis 30 between the first and second ends 22, 24. The vent channels 38 provide a pathway air flow parallel to the longitudinal axis 30 from the first end 22 to the second end 24 of the intermediate vent sheet 12 when the vent sheet 12 is mounted to the underside of the roof 14, as will be described in greater detail below.
In addition, the intermediate lateral ribs 36 provide lateral stiffness for the intermediate vent sheet 12 and create edges 36a or discontinuities in the longitudinal direction, due to the transformation of the cross-section from flattened surfaces to rounded surfaces, as noted in a comparison between
Referring to
Referring to
Referring to
The width dimension of the starter vent sheet 10 is preferably slightly larger than a space between the adjacent roof rafters 46. Specifically, a majority of building structures having cathedral ceiling constructions utilize sixteen inch (16″) on center rafters including two inch (2″) wide roof rafters 46 having a nominal width of about 1⅝ inches, resulting in a fourteen inch (14⅜ ″) space between the adjacent roof rafters 46. Accordingly, the preferred fourteen and one-half inch (14½ ″) width dimension of the starter vent sheet 10 and the intermediate vent sheets 12 results in an interference fit of the starter vent sheet 10 and the intermediate vent sheet 12 between the adjacent roof rafters 46. This interference fit permits an operator to push or urge the first and second stiffened panels 1, 2 and the intermediate vent sheet 12 into the space between the adjacent roof rafters 46 against the roof sheathing 56. When the first and second stiffened panels 1, 2 and the intermediate vent sheet 12 are released by the operator or installer, the first and second stiffened panels 1, 2 and intermediate vent sheet 12 are retained between the adjacent roof rafters 46 by an inherent spring action of the first and second stiffened panels 1, 2 and intermediate vent sheet 12. If necessary in some installations, a staple can be placed through a rib 34 or 36 into the roof sheathing to help retain the vent baffle 10 in place between the rafters 46.
The operator may install the starter vent sheet 10 by securing the mounting flange 5 to the top plate 42, urging the first and second stiffened panels 1, 2 into the space between the adjacent roof rafters 46 and releasing the first and second stiffened panels 1, 2 such that they are retained between the roof rafters 46 typically without the need for fastening. The starter vent sheet 10 is not limited to having a width dimension of fourteen and one-half inches (14½ ″) or to being force fit between the adjacent roof rafters 46 for an interference fit and being secured therebetween without the need for fasteners. For example, the width dimension of the starter vent sheet 10 may be identical or slightly smaller than the spacing between the roof rafters 46 and the first stiffened panel 1 may be fastened, preferably by stapling, to a roof sheathing 56 of the roof 14. In addition, the mounting flange 5 is not limited to being secured by stapling to the inner side of the top plate 42 and the tail portion 10b of the starter vent sheet 10 may be secured by stapling or otherwise fastening the second non-ribbed section 4 to a top surface of the top plate 42 or otherwise securing the tail portion 10b to an outside surface of the top plate 42 proximate the soffit vent 48. In addition, the tail portion 10b may be secured by flaps (not shown) that extend onto adjacent ceiling rafters 46 and secure the tail portion 10b to the building structure such that air flow through the soffit vent 48 generally does not displace the tail portion 10b or second stiffened panel 2.
Intermediate vent sheets 12 are subsequently engaged, preferably with at least one of the plurality of intermediate lateral ribs 36 or supplemental ribs 40 in engagement between the same features of the main body portion 10a or subsequent intermediate vent sheets 12, thereby securing the starter vent sheet 10 or intermediate vent sheets 12 together extending upwardly on an underside of the roof 14. Each of the main body portion 10a and the intermediate vent sheets 12 is preferably engaged between the adjacent roof rafters 46 by the interference fit such that one side of the main body portion 10a or intermediate vent sheets 12 is in contact with the roof sheathing 56 and air flow or vent channels 38 are created between the intermediate longitudinal ribs 34 and the roof sheathing 56 for carrying moisture away from the roof sheathing 56.
Referring to
Referring to
When the cathedral ceiling vent assembly comprised of the starter vent sheets 10 and intermediate vent sheets 12 are completely installed in a cathedral ceiling area of a roof 14 of a building structure, air venting may occur between an outlet and the soffit vent 48 of the building structure along the entire length of the roof 14. The cathedral ceiling vent assembly of the present application generally prevents moisture from collecting beneath the roof 14 and provides insulation for cathedral ceilings of a building structure. The starter vent sheet 10 and intermediate vent sheet 12 are relatively simple for an operator to install, resilient, stiff, resistant to crushing during installation and are resistant to most types of corrosion due to being constructed of the PVC material.
It will be understood that changes in the details, materials, steps and arrangements of parts which have been described and illustrated to explain the nature of the invention will occur to and may be made by those skilled in the art upon a reading of this disclosure within the principles and scope of the invention. The foregoing description illustrates the preferred embodiment of the invention; however, concepts, as based upon the description, may be employed in other embodiments without departing from the scope of the invention.
This application claims domestic priority on U.S. Provisional Patent Application Ser. No. 60/804,476, file Jun. 12, 2006, the contents of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
60804476 | Jun 2006 | US |