The invention relates generally to catheters used for diagnostic imaging, therapeutic treatments, drug delivery, perfusion, and various other interventional procedures that require delivery of fluids into the vasculature or other structures of a patient. More particularly, the invention pertains to a catheter having an innovative distal end whose position remains exceptionally stable within the vasculature or other structure while the fluid is very finely dispersed therefrom during such procedures.
The following information is provided to assist the reader to understand the invention disclosed below and at least some of the many applications in which it will typically be used. It is also provided to inform the reader of at least some of the many different types, shapes and sizes of catheters to which the invention can be applied. In addition, any references set forth herein are intended merely to assist in such understanding. Inclusion of a reference herein, however, is not intended to and does not constitute an admission that the reference is available as prior art with respect to the invention.
As is well known, a catheter is a flexible, tube-shaped surgical instrument for introducing fluids into, or withdrawing fluids from, vessels and various other structures in the body. Catheters come in many different types, shapes and sizes, and, considered collectively, they are used for many different purposes. They are often loosely named or categorized according to the vessel or other structure to which they are applied or the specific use to which they are put. As an example of the former, “venous catheters” are inserted into veins and are typically used in connection with therapeutic procedures. “Arterial catheters” are inserted into arteries and, as they are often used for diagnostic imaging, they are often referred to as diagnostic catheters (though they are also used for administering therapeutic agents). As an example of the latter, “infusion catheters” are used for infusing an infusate (e.g., a therapeutic agent or a diagnostic agent) into veins, arteries or other structures in the body.
The process of inserting a catheter is referred to as catheterization. Placement of a catheter into a particular vessel or structure may, for example, allow a clinician: (i) to remove fluids from the body {e.g., urine can be drained from the bladder via urinary catheterization}; (ii) to infuse anesthetics and other drugs to anesthetize patients before certain medical procedures; (iii) to directly measure blood pressure in an artery or vein; (iv) to administer therapeutic agents, intravenous fluids, medication or parenteral nutrition; and (v) to inject dye or contrast media into blood vessels or other structures to visualize abnormalities {e.g., in the heart via cardiac catheterization}. The invention disclosed herein is primarily discussed in connection with catheters designed for the latter three applications, though it may also be equally applicable to other applications.
As shown in
Diagnostic catheterization is a procedure that involves insertion of a catheter into an artery and guiding it to the desired location. The catheter can then be used to inject radiopaque dye, for example, with the aid of a manually-operated or automated pump. Using X-ray imaging techniques, the dye can be readily observed as it flows through the artery and any downstream branches, thereby providing the clinician with visual evidence of their condition and their ability to carry blood, usually to vital organs such as the heart, brain, kidney, etc. The major arteries of human body are shown in
An example of how an infusion catheter can be used in a minimally invasive way to access the heart is shown in
Cardiac catheterization is the thus process of inserting a catheter into an artery or vein, and routing it through that vessel and ultimately into the various vascular structures of the heart. It is used in measuring the pressure and flow of blood in the heart and its various blood vessels, in the diagnosis of congenital heart disease, and in exploring narrowed passages and other abnormal conditions. The catheter is routed to the heart typically with the aid of a fluoroscope or similar instrument, which displays real-time video images of the catheter as it is snaked through the vascular system to the desired site. More specifically, right heart catheterization involves insertion of a catheter into the femoral or subclavian veins for the purposes of: measuring pressure within the right atrium, right ventricle, or pulmonary artery; determining the degree to which oxygen is bound to hemoglobin in the blood (i.e., oxygen saturation); and ascertaining overall cardiac output. Left heart catheterization involves insertion of a catheter into the femoral or brachial arteries and then routing the catheter to the left side of the heart. It is used for the purposes of: determining whether there is stenosis (narrowing or constriction) of or regurgitation from the aortic valve (which normally prevents blood pumped into the aorta from flowing back into the left ventricle) or the mitral valve (which regulates the blood flow between the left atrium and left ventricle); ascertaining the global and regional functions of the left ventricle; and/or enabling images to be taken of the coronary arteries (ateriography) in conjunction with various imaging techniques.
Medical catheters are also used for a variety of purposes other than cardiac catheterization. It is well known that catheters can be used to deliver therapeutic drugs into vessels of the vascular system. For example, patients who have developed thrombolyses (i.e., clots) within a blood vessel are often candidates for catheterization. Clots are often manifested as soft or jelly-like clumps of blood or other cells, and they often, end up blocking a vein at a venous valve or an artery in a section thereof that is partially narrowed and sclerosed (i.e., hardened or thickened). However or wherever it forms, a clot that is dislodged and then carried from the place (e.g., vein, artery or chamber) where it formed to another location in the vasculature is called an embolus, and the resulting disorder is called an embolism. When a thrombus or embolism occurs in a vessel in the leg, for example, the afflicted patient will experience symptoms such as pain and loss of circulation. When occurring in a vessel of the lung (e.g., a pulmonary embolism), it can cause symptoms such as coughing, shortness of breath, chest pain, rapid breathing, and rapid heart rate (i.e., tachycardia). When a thrombus or embolism occurs in an artery of the brain, a stroke (i.e., an interruption in the supply of blood) occurs in the part of the brain supplied by that artery. Depending on the duration of the interruption and the part of the brain affected, a stroke can cause symptoms such as numbness, tingling or decreased sensation; vision problems; vertigo; difficulty in reading; inability to speak or to understand speech; loss of balance; paralysis of an arm, leg, side of the face, or other body part; loss of consciousness; and even death. In such circumstances, and often in lieu of surgery, thrombolytic agents are administered to break up blood clots and thus to restore the flow of blood to the affected area. Examples of thrombolytic agents include streptokinase, urokinase, and tissue plasminogen activator (TPA), and these agents are often delivered via an infusion catheter directly to affected portion of artery or vein where such clot-dissolving agents have best effect.
Smaller catheters are required for certain catheterization procedures, and would be preferred in others if not for heretofore unsolved problems. First, smaller diameter catheters require smaller incisions for insertion than do larger catheters such as the 5 or 6 French catheters used for cardiac catheterizations. Smaller incisions inflict less trauma upon patients, and thus require less labor to close and less time to heal as well as result in shorter hospital stays. Second, smaller catheters are significantly easier to navigate through narrower vessels. In any given catheterization procedure, there is a highly branched vessel network between the site of the incision and the targeted vessel, and the lumen of the vessel path leading from the insertion site to the targeted location typically becomes progressively smaller in diameter. The vessel path through which a catheter must be pushed and guided is therefore often narrow and tortuous, a task for which smaller catheters are better suited.
This is particularly true for catheters used in neurovascular applications. Blood vessels in the brain are as small as several millimeters or less in diameter, which require that catheters as small as 1 French be used. In addition to the small size of its vessels, the vasculature of the brain is highly branched and tortuous, requiring neurological catheters to be very flexible, especially at the distal ends, to pass through regions of such tortuosity. The vessels of the brain are quite delicate, so it is desirable for a catheter to have a soft, non-traumatic exterior surface and tip to prevent injury as noted above. Microcatheters, as such small diameter catheters are often called, are also capable of being snaked through the small branching arteries of other organs such as the liver.
A smaller diameter catheter, though, must be used with a powered injector rather than a manually-operated syringe to compel viscous fluid through its relatively small lumen. Only a powered injector can achieve and maintain the higher flow rate required for cardiac angiography, for example, when using such small catheters. This is because the same volume of contrast fluid must be delivered to the targeted artery for adequate imaging regardless of catheter size. As a result of this requirement, smaller diameter catheters pose certain disadvantages, namely the problems of “recoil” and “whipping.” These shortcomings are found not only in catheters in which the opening in the distal tip is the sole exit for the fluid, but also in catheters that have sideholes in the wall of the distal portion of the stem whether or not they have an opening in the distal end.
More specifically, certain catheter designs are known to give rise to fluidic forces that can cause the tip of the catheter to move as a result of the high velocity at which the fluid is ejected from the distal end. This unwanted tip motion is called “whipping” if it occurs in the plane of the tip and “recoil” if it occurs axially along the catheter. For example, in coronary catheterizations, the tip of the catheter can jump out of, or whip around, the ostium of a coronary artery due to the force with which the contrast fluid is pushed out the tip. Even larger diameter catheters will exhibit recoil and whip if the flow of fluid out of the distal end is of sufficient velocity. Much of the fluid will then miss the targeted artery and flow elsewhere downstream, resulting in wasted contrast fluid and unnecessary expense. Even more ominously, the high velocity of the misdirected fluid—and any whipping of the tip itself—can cause dissection of the vessel walls and dislodgement of plaque that may have accumulated there.
One way to reduce unwanted movement of the tip is to equip the catheter with peripheral sideholes, which act to reduce the amount of fluid that exits the distal opening. Usually a diverting means such as a valve or, more commonly, a restrictor is incorporated into the distal end of a catheter as one way to increase fluid pressure in the distal tip and thus encourage some of the fluid to flow out the sideholes. If the sideholes are not uniformly spaced about the circumference of the catheter, then the tip of the catheter will have a tendency to whip. Moreover, flow through the sideholes alone will not be sufficient to prevent recoil of a catheter during an injection. Any fluid flow out of the distal end of the catheter will produce a reaction that wants to forcibly push the tip backward out of the vessel, i.e., recoil. To minimize this force, either the flow out of the distal endhole must be reduced to a very small percentage of the total flow or eliminated entirely. Alternatively, angled sideholes could be used to provide a counterbalancing hydraulic force to that created by the fluid flowing out of the distal endhole.
Another problem with various prior art catheters involves streaming effects. This is the tendency of the contrast fluid upon exit from the tip of the catheter to remain concentrated, i.e., the fluid will not be widely and finely dispersed within the targeted area When this occurs, the targeted vessel has not received optimal opacification (i.e., rendering the targeted vessel readily discernable via imaging equipment) and thus the flow of fluid therethrough cannot be well observed during the imaging procedure.
Several prior art patents disclose catheters that exhibit disadvantages the same as, or even beyond those, mentioned above. U.S. Pat. No. 3,828,767 to Spiroff discloses a catheter design in which fluidic forces are purportedly balanced both radially (via fluid flowing out of large sideholes in the wall of the catheter) and axially (via fluid flowing out of an opening in the distal end opposed by fluid flowing out of proximally-angled sideholes in the cylindrical wall). Regardless of how well the Spiroff design balances the radial and axial forces of injection/infusion, it still permits fluid to flow at high velocity out of the opening in the distal end of the catheter, which creates the potential for dissection of tissue and dislodgement of plaque from the vessel walls. It also reduces the amount of fluid that will flow out of the sideholes. Furthermore, the large diameter of the sideholes (as evidenced by the punching operation by which they are made) coupled with the large diameter of the distal opening prevents the fluid flowing therefrom from being very finely dispersed about the porous tip of the Spiroff catheter.
U.S. Pat. No. 5,843,050 to Jones et al. discloses several microcatheter designs. The microcatheter shown in
U.S. Pat. No. 6,669,679 to Savage et al., and its corresponding WIPO Publication WO/0151116, disclose a catheter having a small number of sideholes angled in the proximal direction along with an elastic opening in its distal end that allows passage of a guidewire. The sideholes are made via a punching process, which is responsible for their large diameter (0.254 mm and larger). Quite similar to the disclosure in the Spiroff patent, the '679 patent claims use of a catheter that balances the forces acting upon it by (i) “variably restricting” the flow of fluid through the opening in the distal end and (ii) directing fluid out of the proximally-angled sideholes in the wall of the catheter. This “variably restricting” function, however, is carried out solely by use of the elastic opening. And, due to its elasticity, this opening merely increases in diameter as the pressure of fluid increases within the catheter, thus permitting fluid to flow out the distal end at a relatively high velocity. This catheter thus poses a comparatively high risk of dissection of tissue and dislodgement of plaque from the vessel walls. Another shortcoming of this catheter design is that its large sideholes prevents the fluid from being finely dispersed from the distal end as compared to the invention disclosed below.
U.S. Pat. No. 5,807,349 to Person et al. discloses a catheter having a hinge-type valve over an opening in its distal end through which fluid can be infused into, or drawn from, a vessel in the body. The hinge flexes outwardly from the opening during infusion/injection, and flexes inwardly into the opening when fluid is being drawn into the catheter. Due to its ability to flex, this normally-closed hinge-type valve functions as a variable opening, as the degree of infusion or egress of fluid depends on the amount of pressure or vacuum that exists within the lumen of the catheter. Person et al. thus appears to teach a distal opening that is functionally identical to the elastic opening (i.e., “variable restrictor”) claimed by the '679 patent in that the “opening” of each merely increases in diameter as the pressure of fluid increases within the catheter. Together, the balanced fluidic forces taught by Spiroff and the variable opening taught by Person et al. appear to present the catheter, and the concomitant disadvantages, of the '679 patent.
There is therefore a need to develop a catheter that overcomes the disadvantages inherent to the prior art. In particular, it would be desirable to devise a catheter whose distal end remains exceptionally stable within the vasculature while fluid is being very finely dispersed therefrom during interventional procedures. It would also be advantageous if the fluid exiting the sideholes of the catheter could be far more finely dispersed about the perimeter of the stem than is possible with currently known devices. It would also be beneficial if the catheter could be equipped with an opening in its distal end out of which the fluid would exit at a velocity substantially lower than prior art designs. It would also be ideal if a catheter could be equipped with a restrictor in its distal end whose opening tended to decrease in size as pressure in the lumen increased, and did so such that the forces of fluid flowing out of the distal opening and out of the sideholes in the stem would be substantially in balance to prevent whipping and recoil while fluid is being finely dispersed therefrom in a cloud-like form.
Several objectives and advantages of the invention are attained by the preferred and alternative embodiments and related aspects of the invention summarized below.
In one presently preferred embodiment, the invention provides a catheter assembly for introducing fluid into a vessel. The catheter assembly includes a shaft, a hub affixed to a proximal end of the shaft, a stem affixed to a distal end of the shaft, and a tip affixed to the distal end of the stem. The stem has a porous section approximate a distal end thereof. The porous section defines a plurality of microholes generally distributed uniformly thereabout and inclined by a predetermined angle in a proximal direction. The tip includes a conically-shaped valve with an apex thereof pointing in the proximal direction and defining an opening thereat. As the fluid flows within the catheter assembly and pressure increases within the tip, the conically-shaped valve tends to flatten out distally thereby generally decreasing a size of the opening so that the amount of the fluid flowing out of the opening of the tip decreases and that out of the microholes of the stem increases. The forces of the fluid flowing out of the microholes and the opening substantially balance thereby enabling the position of the tip and stem within the vessel to remain stable while fluid is finely dispersed therefrom.
In a related embodiment, the invention provides a catheter assembly for introducing fluid into a vessel. The catheter assembly includes a stem and a tip affixed to a distal end of the stem. The stem has approximate its distal end a porous section. The porous section defines a plurality of microholes distributed thereabout, which are inclined by a predetermined angle in a proximal direction. The tip includes a conically-shaped valve with an apex thereof pointed in the proximal direction. The apex defines an opening whose size generally decreases as the conically-shaped valve flattens out distally as pressure of the fluid within the tip increases. The forces of the fluid flowing from within the catheter assembly out of the opening of the tip and out of the microholes of the stem substantially balance thereby preventing both recoil and whipping of the catheter assembly thus enabling the position thereof within the vessel to remain stable while the fluid is finely dispersed therefrom.
In a related aspect, the invention provides a catheter assembly for introducing fluid into a vessel. The catheter assembly includes a restrictor at a distal end thereof. The restrictor includes a conically-shaped valve comprising a circular base portion and a conical wall portion. The circular base portion is formed approximate a distal end of the restrictor. The conical wall portion extends in a proximal direction from the circular base portion to an apex thereof. The apex defines an opening whose size generally decreases as the conically-shaped valve flattens out distally as pressure of the fluid within the restrictor increases.
In related embodiment, the invention provides a catheter assembly for introducing fluid into a vessel. The catheter assembly includes a stem and a restrictor affixed to a distal end of the stem. The stem has approximate its distal end a porous section. The porous section defines a plurality of microholes distributed thereabout, which are inclined by a predetermined angle in a proximal direction. The restrictor defines an opening therein whose size generally decreases as pressure of the fluid within the restrictor increases. The forces of the fluid flowing from within the catheter assembly out of the opening of the restrictor and out of the microholes of the stem substantially balance to prevent axial and radial movement of the catheter assembly thus enabling a position thereof within the vessel to remain stable while the fluid is finely dispersed therefrom in a cloud-like form.
In a related aspect, the invention provides a catheter comprising a distal segment. The distal segment includes a porous section and a restrictor. The restrictor is contiguous with the porous section and defines an opening therein whose size generally decreases as pressure of fluid within the restrictor increases.
In a related aspect, the invention provides a catheter comprising a restrictor approximate its distal end. The restrictor defines an opening therein whose size generally decreases as pressure of fluid within the restrictor increases.
In another related aspect, the invention provides a catheter that includes a shaft and a stem. Affixed to the distal end of the shaft, the stem has a porous section that defines a plurality of microholes.
In broader application, the invention provides an injector system. The injector system comprises an injector and a catheter. The injector is used for injecting a fluid into a patient. The catheter is operably associated with the injector for introducing the fluid into a bodily structure. The catheter comprises a porous section and a restrictor contiguous with the porous section. The restrictor defines an opening therein whose size generally decreases as pressure of fluid within the restrictor increases.
The invention, and particularly its presently preferred and alternative embodiments and related aspects, will be better understood by reference to the detailed disclosure below and to the accompanying drawings, in which:
Preferably located in proximity to the distal end of the stem, the porous section 200 includes a large plurality of microholes 220n, each of which in communication with the lumen of the catheter 100. For reasons explained in more detail below, all microholes 220n in the porous section 200 are preferably made having the same diameter. Although the diameter is generally best set between approximately 5 to 250 microns, the preferred diameter for the microholes 220n is about 50 microns in this embodiment. This diameter is shown in
The microholes in this first embodiment are also inclined by a predetermined angle in the proximal direction with respect to a plane normal to the longitudinal axis of catheter 100. This predetermined angle preferably ranges approximately from 0 to 45 degrees, with the exact angle being dependent upon several factors such as the size, length, and shape of the catheter and the volume of fluid injected therethrough; the size, location and deployment of the microholes; the manner in which the restrictor of the invention is to be implemented, and the ratio of the amount of fluid to be flowing out of the microholes 220n to that flowing out of a distal endhole, if any. In the first embodiment disclosed herein, the predetermined angle is best set at approximately 20 degrees. This angle is shown in
Whether positioned near the distal end of the stem or elsewhere along its length, the microholes may be deployed according to any one or more of a variety of patterns. Although two patterns are disclosed below in connection with the first embodiment of the present catheter, it should be apparent that other patterns could also be employed.
The preferred length of porous section 200 is approximately 6 mm, and the number of microholes 220n it contains is preferably about n=640. This is best shown in
Another way to implement a change in hydraulic resistance along the length of a catheter is to use a uniform microhole pattern but change the diameter of the microholes. If this concept were to be implemented on the catheter(s) of the present invention, the increase in diameter of the microholes toward the tip would decrease the hydraulic resistance of the sideholes, which would offset the decreased pressure of the fluid as it flows axially through the lumen of the catheter. This alternative—i.e., the diameter of the microholes of the porous section changing with position along the stem—may be implemented on any of the disclosed embodiments.
The choice of microhole pattern will, of course, generally depend upon which of the novel restrictors disclosed below is selected for incorporation as part of the catheter. For the preferred embodiment of the invention, the microhole pattern may require either all or some of the microholes to be inclined in the proximal direction. How many of the microholes are to be inclined—and, as noted above, the angle(s) of inclination—depends on a number of factors such as the size, length, and shape of the catheter and the volume of fluid injected therethrough; the size, location and deployment of the microholes; and the ratio of the amount of fluid that one wants to flow out of the microholes versus that, if any, out of the restrictor. Regardless of their number or inclination, the microholes will still have to be distributed circumferentially in such a way as to avoid whipping of the resulting catheter.
The restrictor 300 in this first embodiment takes the form of a conically-shaped valve 310 whose apex 331 points in the proximal direction. This is shown in
The opening 331A of tip 300 permits passage of a guidewire to facilitate insertion of catheter 100 into the body and the routing of its distal end to the targeted vessel, chamber or cavity. Although smaller than the lumen of the stem, the size of the opening 331A is able to expand to fit guidewires of slightly larger diameter due its elasticity. The conically-shaped valve 310 is preferably constructed so that the diameter of its opening 331A at the apex 331 is approximately 0.229 mm and 0.254 mm for 4 and 5 French size restrictors 300, as shown in
In addition to functioning as a diverter to direct fluid out of the microholes, the restrictor(s) of the invention are preferably radiopaque so that they can be observed via a fluoroscope as the tip of the catheter is being guided to the targeted vessel or chamber.
Once catheter 100 is guided though the anatomy and its distal segment properly positioned at the desired location, the injector or other pump to which the hub is connected will be activated to pressurize the fluid to be administered. This causes the fluid to flow through the lumen of catheter 100 and ultimately to the tip 300. More specifically, the pump causes the fluid to flow into the hub, through the shaft and stem, and into the distal segment of the catheter 100. Once the fluid reaches the distal segment, fluid begins to flow out of opening 331A and pressure begins to build against the proximal side of conically shaped valve 310. Increased hydraulic pressure, however, will be required to push the fluid through the microholes 220n of porous section 200. As soon as the pressure reaches the design-dependent threshold, the conical wall portion 330 begins to flatten out distally thereby decreasing the size of opening 331A. In response to the decreasing size of opening 331A, the amount of the fluid flowing out of opening 331A decreases while the fluid flowing out microholes 220n of porous section 200 increases accordingly. From the opening 331A of restrictor 300 and, to a greater extent, the microholes 220n, the fluid then flows as a very fine, cloud-like dispersion into the targeted vessel, chamber or cavity.
Despite the high pressure extant within its lumen, this first embodiment of catheter 100 not only ensures the stability of its distal end but also discharges therefrom a very fine dispersion of the fluid at very low velocities. The stability of the catheter during an injection is achieved by balancing the fluidic forces both axially and radially. Recoil or axial movement of catheter 100 is avoided because the force of the fluid flowing out of opening 331A in the distal direction is substantially balanced by the cumulative force of the fluid flowing out of the inclined microholes 220n in the proximal direction. Whipping of catheter 100 is forestalled because the forces of the fluid flowing radially out of the porous section 200 are substantially balanced due to the uniform distribution of the microholes 220n about its circumference. Consequently, in coronary catheterizations, for example, the distal end of catheter 100 will remain exceptionally stable in the ostium of the coronary artery. The bolus of fluid emanating from the distal end will then flow into the targeted artery rather than be substantially misdirected as is typical with many of the catheters noted in background and others known in the art.
The pattern of dispersion provided by catheter 100 allows even the ostial region of a vessel to be imaged, a result which is not as feasible with prior art angiographic catheters. Ideally, catheter 100 can be configured so that 90% or more of the fluid is very finely dispensed through the microholes 220n in a cloud-like form, with the remainder exiting the distal opening 331A at a very low velocity. Alternatively, the percentage of the fluid flowing out of the microholes versus that out of the opening could be set at 51% to 49%, respectively, or even lower. Used with standard contrast media, catheter 100 has exhibited in practice a ratio of 75:25, though the exact ratio will depend on the viscosity of the fluid and on various design-related factors. Compared to the higher velocity jets characteristic of the catheters discussed in background, the low velocity of the fluid discharged from opening 331A and the cloud-like dispersion from porous section 200 greatly diminish the likelihood of dissection of tissue and dislodgement of plaque from the walls of vessels. When the injection is completed, the conically-shaped valve 310 will return to its original shape and the opening 331A to its original size.
The clinical benefit of such a dynamic restrictor/tip is threefold. First, the opening 331A of restrictor 300 can be made larger because its diameter is designed to decrease during an injection. This reduces drag on a guidewire during insertion, and allows for more accurate measurement of pressure in the vessel or other structure into which the tip of the catheter is inserted. One key design tradeoff is making the V-shape of restrictor 300 pliable enough to pass a guidewire but not pliable enough to evert under the hydraulic pressure created during injections. Second, the inward trumpet shape of conical wall portion 330 provides a centering mechanism for backloading a guidewire. Unlike the restrictor of
The stem of catheter 100 is preferably constructed of a semi-rigid plastic material that is softer than, and preferably thermally bonded to, the shaft. It is preferably made of a nylon material with a durometer of about 63 D, though it may range approximately from 45 D to 75 D. The stem can be shaped to the desired geometric configuration including, for example, Judkins Right (JR) and Judkins Left (JL) shapes for the coronary arteries; the Pigtail Straight and Angulated shapes for the ventricles and the aorta; the Visceral, the Cobra, and the RDC shapes for the renal arteries; and the Simmons, the JB, and the Headhunter configurations for catheterizations of the carotid arteries. If necessary, the section of the stem proximally adjacent to porous section 200 could be made of a stronger material relative to the strength of the material of the porous section.
In manufacturing the catheters of the present invention, the microholes may be incorporated or otherwise placed into the catheter as a secondary operation, preferably using a laser. Laser machining can make micron-sized holes that are very uniform and free of residual material. Additionally, laser machining can drill closely-spaced microholes very rapidly in any geometric pattern.
The restrictor 300 of catheter 100 is preferably made of a highly elastic plastic whose circular base portion 320 is bonded or otherwise affixed to the distal end of the stem. The circular base portion 320 acts as an extension of the stem but is made from a softer material. In its preferred manifestation, the tip material would be a 35 D nylon but could range approximately from 25 D to 55 D. The use of such lower durometer materials which are softer and more elastic enable the tip not only to be easily routed through the vasculature or other regions with far less risk of trauma to tissue but also to expand to accommodate passage of a guidewire in either direction as noted above.
Like the previous embodiment, the porous section 200 includes a large plurality of microholes 220n, each of which in communication with the lumen of the catheter. Although generally set between approximately 5 to 125 microns, the preferred diameter for the microholes 220n is about 50 microns, with all microholes 220n preferably having the same diameter. As best shown in
The restrictor 400 takes the form of a hemispheric cap, which is preferably made of a highly elastic plastic. The cap features or otherwise defines an opening or endhole 431A, which should be smaller than the lumen of the stem. In a 4 French catheter 110, for example, the opening 431A would preferably have a diameter in the range from approximately 0.889 mm (0.035 inches) down to 0.0254 mm (0.001 inches), with a preferred dimension of 0.3302 mm (0.013 inches) as shown in
Once catheter 110 is guided though the anatomy and its distal segment is properly positioned at the desired location, the injector or other pump to which the hub is connected will be activated to pressurize the fluid to be administered. This causes the fluid to flow through the lumen of catheter 110 and ultimately to the tip 400. More specifically, the pump causes the fluid to flow into the hub, through the shaft and stem, and into the distal segment of the catheter 110. Once the fluid reaches the distal segment, fluid begins to flow out of opening 431A and pressure begins to build against the proximal side of the hemispheric cap. Due to the size of its opening 431A, however, the restrictor 400 acts as a flow diverter. More specifically, as pressure increases, the amount of fluid flowing out of opening 431A increases initially, with little or no fluid exiting microholes 220n. As pressure increases further, however, progressively more fluid exits the microholes 220n and less exits the opening 431A because the structure of restrictor 400 limits the extent to which opening 431A can expand. From the opening 431A of restrictor 400 and, to a greater extent, the microholes 220n, the fluid then flows as a very fine, cloud-like dispersion into the targeted vessel, chamber or cavity.
Despite the relatively high pressure within its lumen, catheter 110 ensures the stability of its distal end and discharges therefrom a very fine dispersion of the fluid at very low velocities. Similar to the previous embodiment, the stability of catheter 110 during an injection is achieved by balancing the fluidic forces both axially and radially. Recoil or axial movement of catheter 110 is avoided because the force of the fluid flowing out of opening 431A in the distal direction is effectively counterbalanced by the cumulative force of the fluid flowing out of the inclined microholes 220n in the proximal direction. Whipping of catheter 110 is avoided because the forces of the fluid flowing radially out of the porous section 200 are substantially balanced due to the uniform distribution of the microholes 220n about its circumference. Consequently, the distal end of catheter 110 will remain exceptionally still in the vessel, chamber or cavity in which it is placed.
In the preferred implementation of catheter 110, the ratio of the fluid flowing out of opening 431A to that out of microholes 220n can be made quite close to that for catheter 100, for example, 25% and 75%, respectively. The exact ratio will depend on the viscosity of the fluid and on the design-related factors noted above. Compared to the higher velocity jets characteristic of prior art catheters, the low velocity of the fluid discharged from opening 431A and the cloud-like dispersion from porous section 200 greatly diminish the likelihood of dissection of tissue and dislodgement of plaque. The construction of catheter 110 and the composition of the various parts can be carried out in much the same way as described in connection with catheter 100.
As a related alternative, the restrictor of the present invention may be configured without an opening, thus completely preventing the flow of fluid from the distal end of the catheter. In this alternative, the microholes 220n would be oriented perpendicular to the stem, which would provide balance to the radial forces of injection. Made according to this alternative, a catheter would thus avoid whipping as well as recoil. Such an alternative would not only simplify the design but also reduce manufacturing costs.
Like the previous embodiments, the stem has a porous section 200 that features a large plurality of microholes 220n, each of which in communication with the lumen of the catheter. Unlike those embodiments, however, the microholes of catheter 120 are situated not only in the stem but also in the restrictor 500. The microholes of restrictor 500 are generally designated in the drawings as 520n.
The microholes 220n of the stem have a diameter generally set between approximately 5 to at least 125 microns, with the preferred diameter being about 50 microns. All microholes preferably have the same diameter, and are angled in the proximal direction as best shown in
The restrictor 500 in this embodiment takes the form of a spherical cap 501A having at its proximal end a cylindrical structure 501B that is bonded or otherwise affixed to the distal end of the stem. Preferably made of a highly elastic plastic, the spherical cap defines a cavity 531 and a distal opening or endhole 531A, the latter being preferably smaller than the lumen of the stem. In a 4 French catheter 120, for example, the opening 531A would preferably have a diameter in the range from approximately 0.889 mm (0.035 inches) down to 0.0254 mm (0.001 inches), with a preferred dimension of 0.3302 mm (0.013 inches) as shown in
The outside diameter of the spherical cap may be up to 50% greater than the outer diameter of the stem, though it is preferably 10% greater. For the 4 French catheter 120 shown in
The microholes 520n in the spherical cap 501A and the microholes 220n in the stem are preferably deployed according to the one or more of the patterns specifically disclosed herein. Alternatively, the microholes may be deployed according to other patterns, with the ultimate goal being that the forces of fluid flow are substantially balanced in both the axial and radial directions to avoid recoil and whipping of the catheter 120.
The clinical benefit of a bulbous tip with sideholes is threefold. First, a spherically shaped restrictor 500 is less likely to become embedded in the wall of a vessel. This is because a spherical shape will always impinge on a flat surface at an oblique angle. Second, the increased cross-sectional area of the bulbous tip slows the flow of fluid, which increases static pressure and distributes the fluidic forces more uniformly across the microholes. Lastly, by increasing the angle of microholes 520n in spherical cap 501A even more, a greater reward angle is realized, thus providing a greater counterbalancing hydraulic force with which to resist the rearward forces created by the fluid flowing out of distal opening 531A. This enables the microholes 220n in the stem to be inclined at a significantly smaller angle, perhaps even as low as 0 degrees. The advantage of such an orientation is that the fluid exiting the microholes would have less blow back, i.e., less motion directed away from the region to be imaged. For example, if the left coronary artery were engaged, there would be less fluid blow back into the aorta.
The catheter 130 includes a restrictor essentially identical to that disclosed in connection with the 4 and 5 French catheters 100 shown in
Preferably located in proximity to the distal end of the stem, the porous section 250 includes a large plurality of microholes 250n, each of which in communication with the lumen of the catheter 130. All microholes 250n preferably have the same diameter. Although the diameter is generally best set between approximately 5 to 250 microns, the preferred diameter for the microholes 250n is about 100 microns, which is about twice the size recommended for the first embodiment. This larger diameter is shown in
Once catheter 130 is guided though the anatomy and its distal segment properly positioned within a ventricle or other structure, the injector or other pump to which the hub is connected will be activated to pressurize the fluid to be administered. This causes the fluid to flow through the lumen of catheter 130 and ultimately to the tip. Once the fluid reaches the distal segment, fluid begins to flow out of opening 331A and pressure begins to build against the proximal side of conically shaped valve 310. Increased hydraulic pressure, however, will be required to push the fluid through the microholes 250n of porous section 250. As soon as the pressure reaches the design-dependent threshold, the conical wall portion 330 begins to flatten out distally thereby decreasing the size of opening 331A. In response to the decreasing size of opening 331A, the amount of the fluid flowing out of opening 331A decreases while the fluid flowing out microholes 250n of porous section 250 increases accordingly. From the opening 331A of restrictor 300 and, to a greater extent, the microholes 250n, the fluid then flows as a very fine, cloud-like dispersion into the ventricle or other targeted structure.
Despite the relatively high pressure within its lumen, catheter 130 ensures the stability of its distal end and discharges therefrom a very fine dispersion of the fluid at very low velocities. The stability of catheter 130 during an injection is achieved by balancing the fluidic forces both radially and axially. Whipping of catheter 130 is avoided because the forces of the fluid flowing radially out of the microholes 250n are substantially balanced due to the deployment of the spiral formations 230A and 230B about the stem, particularly because each row in one spiral formation 230A/230B is diametrically opposite from its counterpart row in the other spiral formation 230B/230A. Recoil is effectively addressed because the force of the fluid flowing axially is largely spent in trying to uncoil the pigtail and to flatten out conically-shaped valve 310, with the fluid that emerges from opening 331A exiting at relatively low velocity. The distal end of catheter 130 will thus be relatively motionless in the ventricle or other structure in which it is placed.
Catheter 130 can be configured so that 90% or more of the fluid is very finely dispensed through the microholes 250n in a cloud-like form, with the remainder exiting the distal opening 331A at a very low velocity. Alternatively, the percentage of the fluid flowing out of the microholes versus that out of the opening could be set at 60% to 40%, respectively, or even lower. Used with standard contrast media, catheter 130 has exhibited in practice a ratio of 80:20, though the exact ratio will depend on the viscosity of the fluid and the design-related factors noted above. Compared to the higher velocity jets characteristic of prior art catheters, the low velocity of the fluid discharged from opening 331A and the cloud-like dispersion from porous section 250 greatly diminish the likelihood of tissue irritation or damage. Minimizing such trauma is particularly important during a ventriculogram to prevent electrophysiological abnormalities such as premature ventricular contractions (PVCs). The construction of catheter 130 and the composition of the various parts can be carried out in much the same way as described in connection with catheter 100.
As a related alternative, the restrictor of this embodiment may be configured without an opening, thus completely preventing the flow of fluid from the distal end of the catheter. In this alternative, the microholes 250n would be oriented perpendicular to the stem, which would provide balance to the radial forces of injection. Made according to this alternative, a catheter would thus avoid whipping and recoil. Such an alternative would not only simplify the design but also reduce manufacturing costs.
The catheters of the present invention have a large number of microholes, preferably near the distal end. The purpose of the microholes is to create a dispersion of fine droplets of contrast fluid that envelop the distal end of the catheter to maintain a more stable tip position during injections and provide better image quality. The fog of contrast fluid produced by these catheters has three clinically beneficial effects. First, it reduces the kinetic energy of the fluid thereby decreasing the likelihood of tissue trauma. Second, it enhances image quality by creating a more uniform bolus of fluid around the catheter rather than a jet discharged from the tip. Particularly with regard to catheter 100, this permits imaging of the ostial region of a vessel, which is not possible with prior art angiographic catheters and which will possibly reduce the amount of contrast fluid required during such a procedure. Third, it increases stability of the tip by distributing the hydraulic forces more uniformly over the distal end of the catheter.
Several embodiments and related aspects for carrying out the invention have been set forth in detail according to the Patent Act. Persons of ordinary skill in the art to which this invention pertains may nevertheless recognize alternative ways of practicing the invention without departing from the spirit of the following claims. Consequently, all changes and variations that fall within the literal meaning, and range of equivalency, of the claims are to be embraced within their scope. Persons of such skill will also recognize that the scope of the invention is indicated by the claims rather than by any particular example or embodiment discussed in the foregoing description.
Accordingly, to promote the progress of science and useful arts, we secure by Letters Patent exclusive rights to all subject matter embraced by the following claims for the time prescribed by the Patent Act.
This application claims the benefit of U.S. Provisional Application No. 60/520,071, filed 15 Nov. 2003, which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US04/38093 | 11/15/2004 | WO | 4/11/2006 |
Number | Date | Country | |
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60520071 | Nov 2003 | US |