The present invention relates to a catheter for use in medical application, and in particular, to a balloon catheter for use in peripheral angioplasty and percutaneous transluminal angioplasty (PTA, or percutaneous transluminal coronary angioplasty, PTCA) during coronary angioplasty, valve repair, or the like, a penetrating catheter for penetration through a stricture site, an injection catheter allowing administration of a treatment substance to local site, and the like.
Percutaneous transluminal angioplasty has been practiced widely, for example, for treatment of stricture or obstruction of vascular lumen by enlargement and for recovery or improvement of blood flow in coronary and peripheral blood vessels. The balloon catheter used in the percutaneous transluminal angioplasty has a shaft and a balloon expandable and contractable freely by regulation of its internal pressure that is connected to the terminal region of the shaft, and the shaft generally has a structure in which a lumen (guide wire lumen) for inserting a guide wire and a lumen (inflation lumen) for supplying a pressurized fluid for regulation of the balloon internal pressure are formed in the shaft in the length direction.
The PTCA by using such a balloon catheter is generally practiced as follows: First, a guide catheter is inserted from a puncture site such as femoral artery, brachial artery, or radial artery, while the distal end is fed via aorta into the entrance of coronary artery. Then, a guide wire inserted in the guide wire lumen is fed beyond the stricture site of coronary artery, and a balloon catheter is then inserted along the guide wire, while the balloon is delivered to the stricture site. Then, the stricture site is dilated and treated by expansion of the balloon by supply of a pressurized fluid via the inflation lumen by a device such as an inflation device. After completion of the treatment of the stricture site by dilation, the PTCA is completed by contracting the balloon under reduced pressure and withdrawing it out of the body.
In the cases of a lesion significantly higher in the degree of stricture or of chronic complete obstruction, it is occasionally difficult to treat the lesion by advancing the guide wire beyond the stricture site. In such a case, a penetrating catheter is used, and the guide wire is sent beyond the stricture site.
It is often necessary to administer a therapeutic substance locally to the stricture site during PTCA. An example thereof is the treatment for dissolving thrombus by local administration of a thrombolytic agent such as urokinase. In such a case, an injection catheter is used for local administration of the therapeutic substance.
Each catheter described above has a structure in which a distal shaft and a proximal shaft are connected to each other and a hub holding the catheter is connected to the proximal end of the proximal shaft, and such catheters are divided roughly into two groups, depending on the length of the guide wire lumen. Hereinafter, common balloon catheters having a balloon connected to the distal side of the distal shaft and a port for supplying a pressurized fluid to the inflation lumen for regulation of the internal pressure of the balloon at a hub will be described as examples (
One is an over-the-wire catheter (OTW catheter) having a guide wire lumen formed over the entire length of a catheter as shown in
On the other hand in the RX catheter, the guide wire lumen is present only in the distal side of the balloon catheter; thus, the convenience of operation is very favorable, as it is possible to remove, exchange, reinsert the balloon catheter easily while leaving the guide wire in the lesion; and it is also possible to shorten the surgical period and reduce the number of devices used.
Exemplified above are balloon catheters having a balloon in the distal side of the distal shaft, but the characteristics of the OTW and RX catheters are not limited to the balloon catheter, and are also common to penetrating catheters for stricture penetration, injection catheters for administration of a therapeutic substance, and other catheters.
Catheters are roughly grouped into two groups, depending on the shaft structure of the region having the guide wire lumen. One is a coaxial catheter, as shown by the crosssectional shape in the
In the case of an OTW catheter, the catheter generally has a coaxial or biaxial structure over the entire length. Alternatively in the case of an RX catheter, the distal shaft in the region of guide wire lumen may have a coaxial or biaxial structure.
Various methods were disclosed for improving the convenience of operating catheter.
Patent Document 1 discloses an over-the-wire catheter having a first tubular part forming a guide wire lumen, a second tubular part extending in the same direction in parallel with the first tubular and having the external face bound to the peripheral surface of the first tubular part, forming an expansion lumen, and a means of changing the flexibility of at least one of the balloon and the first and second tubular parts.
According to this prior art, in the case of a catheter having biaxial shafts described above, it is possible to select the properties of the catheter properly and thus to obtain a catheter with favorable properties, by optimizing the respective components for the catheter having the first and second tubular parts and the part controlling flexibility. It is also possible to reduce cost, because the production method is simpler. However, such a catheter demands an adhesive or sleeve parts for connection of the first and second tubular parts, which lead to increase in the diameter and decrease of the flexibility of the connecting region, and thus, was not sufficiently favorable in the convenience of inserting the catheter into bent blood vessel.
Patent Document 2 discloses a long catheter having an internal tubular part, an external tubular part, and an expandable balloon, wherein there is a second lumen formed between the internal and external tubular parts, the expandable balloon communicates with the second lumen, the catheter has an adhesion region for adhesion between the internal and external tubular parts, the adhesion region occupies at least 30% of the internal face of the external tubular part, and the internal face of the catheter is adhered to the external face of the internal tubular part.
According to this prior art, by connecting the adhesion region of its external tubular part to the external face of the internal tubular part, it is possible to eliminate the crosssectional shape at least in one direction and thus to reduce the diameter in the region. In addition, mutual support between the internal and external tubular parts in the adhesion region improves the pressure transmission efficiency of the catheter. However, the adhesion region, where the internal and external tubular parts are bonded to each other, is lower in flexibility, and thus, it was difficult to advance the catheter by pushing the adhesion region through a bent blood vessel. The catheter also had a problem that the second lumen in the adhesion region was vulnerable to deformation when the adhesion region was bent, and the enlargement-contraction response of the expandable balloon was lower.
Patent Document 3 discloses a rod-shaped catheter having a balloon, i.e., a coaxial expandable balloon catheter, wherein the shaft of the catheter consists of an internal tube and an external tube surrounding the internal tube, there is an expandable lumen formed between them, the internal tube is connected to the external tube at the position distal from the proximal end region of the shaft.
In a catheter having a shaft of coaxial tubes and a balloon connected to the distal end region of the tubes, the coaxial tubes may be deformed into the nested pattern when an increased resistance is applied. The balloon deforms into an accordion-like shape by deformation in a nested pattern, making the balloon more resistant to passage through a stricture site. According to this prior art, the pressure transmission efficiency of catheter is increased, by connection of the distal end region of the external tube to the internal tube. The length of the balloon in the axial direction is kept constant for prevention of the deformation of the tube in the nested pattern. It is thus possible to prevent accordion-like deformation of the catheter and retain its favorable balloon-inserting efficiency in the stricture site. However, also in this prior art, the region where the external and internal tubes are connected is lower in flexibility, lowering the efficiency of sending the region through a bent blood vessel. In addition when the region is bent, the expandable lumen in the region deforms more easily, undesirably lowering the enlargement-contraction response of the catheter.
Patent Document 1: Japanese Patent No. 3583460
Patent Document 2: Japanese Patent No. 3399556
Patent Document 3: Japanese Patent No. 2960114
Under the circumstances above, an object of the present invention is to provide a catheter having a coaxial shaft structure in the region of guide wire lumen, having favorable pressure transmission efficiency allowing transmission of the force applied to the catheter proximal end side efficiently to the distal side or distal end of the catheter, and having favorable insertion efficiency allowing insertion of the catheter into stricture site while the deformation of the internal and external shafts for the coaxial structure in a nested pattern is prevented, without deterioration in the flexibility of catheter, and also in the enlargement-contraction response of the balloon in the case of a balloon catheter and in injection response in the case of an injection catheter.
After intensive studies to solve the problems above, the inventors have invented a catheter, comprising having proximal and distal shafts respectively having proximal and distal end region, wherein the distal end of the proximal shaft and the proximal end of the distal shaft are connected to each other, the proximal end of the proximal shaft is connected to a hub for holding the catheter, at least part of the distal shaft has an internal shaft and an external shaft enclosing the internal shaft coaxially, the internal shaft extends out of the external shaft toward the distal side, and the lumen of the internal shaft forms a guide wire lumen, and additionally, a means to prohibit the relative movement of the external and internal shafts when an insertion force at a particular intensity or more is applied to the catheter. Preferably, the means has a projection formed on the external face of the internal shaft and a diameter-reducing protuberance formed on the internal surface of the external shaft, and the projection is placed to the distal side of the diameter-reducing protuberance.
Preferably, the catheter according to the present invention is a catheter having an additional foldable balloon with a proximal end region and a distal end region, wherein the proximal end region is connected to the distal region of the external shaft, the distal end region is connected to the distal region of the internal shaft, there is an inflation lumen having a circular crosssectional shape formed between the internal and external shafts, and the inflation lumen communicates with the space in the balloon, and, preferably in such a case, there is an inflation lumen formed securely in the contact region, in the state where the projection and the diameter-reducing protuberance are in contact with each other and relative movement of the external shaft and the internal shaft is restricted.
The catheter according to the present invention may be a penetrating catheter for penetration in the stricture site of body cavity, wherein the distal region of the internal shaft and the distal region of the external shaft are connected to each other.
Alternatively, the catheter according to the present invention may be an injection catheter allowing administration of a therapeutic substance to a local site in the body cavity, wherein the distal region of the internal shaft and the distal region of the external shaft are connected to each other, there is an infusion lumen having a circular crosssectional shape formed between the internal and external shafts, and there is an injection hole formed on the external shaft, and preferably in such a case, the infusion lumen is formed securely in the contact region, in the state where the projection and the diameter-reducing protuberance are in contact with each other and relative movement of the external shaft and the internal shaft is restricted.
The present invention provides a catheter having a coaxial shaft structure in the region of guide wire lumen, having pressure transmission efficiency transmitting the force applied to the catheter proximal end side efficiently to the distal side or distal end of the catheter, and having favorable insertion efficiency into stricture site while the deformation of the internal and external shafts for the coaxial structure in a nested pattern is prevented, without deterioration in the flexibility of catheter, and also in the enlargement-contraction response of the balloon in the case of a balloon catheter and in injection response in the case of an injection catheter.
1 Guide wire lumen
1A Distal end-sided opening of guide wire lumen
1B Proximal end-sided opening of guide wire lumen
2 Inflation lumen
2A Inflation lumen opening
3 Hub
4 Strain relief
5 Balloon
5A Straight tube region
5B Distal tapered region
5C Proximal tapered region
5D Distal connecting region
5E Proximal connecting region
6 Distal shaft
7 Proximal shaft
8 Internal shaft
9 External shaft
10 Infusion lumen
11 X-ray impermeable marker
12 Projection
13 Diameter-reducing protuberance
14 Fin
15 Tubular part
16 Injection hole
17 Second lumen
18 Simulated stricture site
19 Simulated blood vessel
20 Slide table
21 Guide wire
22 Catheter-holding unit
23 Force gauge
24 Hole
25 Catheter
26A and 26B Core material
27
a,
27
b,
27C, and 27d Cylindrical region
Hereinafter, favorable embodiments of the catheter according to the present invention will be described in detail with referring to the drawings, by taking a case where the catheter is a balloon catheter as the main example.
The catheter according to the present invention is a coaxial catheter having proximal and distal shafts respectively having proximal and distal end region, wherein the distal end of the proximal shaft and the proximal end of the distal shaft are connected to each other, the proximal end of the proximal shaft is connected to a hub for holding the catheter, at least part of the distal shaft has an internal shaft and an external shaft enclosing the internal shaft coaxially, the internal shaft extends out of the external shaft toward the distal side, and the lumen of the internal shaft forms a guide-wire lumen, and the other structure is not particularly limited. Thus, the catheter may be an OTW catheter shown in
In the case of a typical RX balloon catheter having a coaxial shaft such as that shown in
Catheters other than balloon catheter, such as penetrating catheter for penetration beyond stricture site and injection catheter for administration of a therapeutic substance, do not have a balloon and thus, do not show accordion-like deformation in the balloon region as described above, but it is difficult to transmit the force to the catheter distal end sufficiently, because the internal and external shafts bind to each other in a nested pattern. Thus, it is not easy to place such a catheter properly in the treatment area.
In contrast, the catheter according to the present invention is characterized by having a means to prohibit the relative movement of the external and internal shafts when an insertion force at a particular intensity or more is applied. The means prevents the phenomenon of the external and internal shafts binding to each other in a nested pattern and thus the accordion-like deformation in the balloon region effectively. It is also possible to transmit the force applied to the hub to the catheter distal end effectively and operate the catheter in the treatment area more conveniently.
Considering the flexibility of the region containing the means and the reliability of the step forming the means, the means preferably has a projection 12 formed on the external face of the internal shaft 8 and a diameter-reducing protuberance 13 formed on the internal face of the external shaft 9, as shown in
In the prior art described in Patent Documents 2 and 3, the external and internal shafts, which are held fixed to each other consistently, caused a problem that the catheter was always lower in flexibility at the fixing site and unfavorable in the convenience of operation. However, the flexibility of the catheter according to the present invention having the means above is not damaged, because the external shaft 9 and the internal shaft 8 are not fixed to each other until an insertion force at a particular intensity or more is applied to the catheter. Even when an insertion force at a particular intensity or more is applied, the structure in which the projection 12 and the diameter-reducing protuberance 13 stop moving in contact with each other is more flexible and more convenient for operation than the structure described in Patent Documents 2 and 3 in which the external and internal shafts are bound to each other consistently.
In the present invention, the relative location of the projection 12 and the diameter-reducing protuberance 13 is not particularly limited and varies according to the kinds of the resins forming the external and internal shafts and the structure of the catheter, but, for example, if a greater pressure is applied to the internal shaft than to the external shaft when the catheter is pushed, and as a result, the internal shaft moves more easily, the projection 12 is preferably located to the distal side of the diameter-reducing protuberance 13 (e.g.,
Alternatively when a great pressure is applied to the external shaft than to the internal shaft of the catheter and thus, the external shaft moves relatively more, the diameter-reducing protuberance 13 is preferably located to the distal side of the projection 12.
The relative location of the projection and the diameter-reducing protuberance is determined according to the kind of catheter and the desirable treatment area. In the case of a balloon catheter for vasodilation of the stricture site of cardiac coronary artery, the relative location of the projection and the diameter-reducing protuberance is as close to the proximal end of the balloon-expandable region as possible, in the range that does not damage the flexibility of the balloon catheter. When present in the region as close to the expandable-region proximal end as possible, the projection and the diameter-reducing protuberance contact with each other easily before deformation in the accordion shape. The proximal end of expandable region corresponds to the proximal end of the proximal tapered region 5C shown in
When the projection is located to the distal side of the diameter-reducing protuberance, the distance between the proximal end of the projection and the distal end of the diameter-reducing protuberance in contact with each other is determined, by considering the materials for the internal and external shafts or the dimensions of the internal and external shafts, the insertion force possibly applied to the catheter, and others. For example, in the case of a balloon catheter for vasodilation of the stricture site of cardiac coronary artery, the distance is preferably 5.0 mm or less. A distance of 5.0 mm or more is unfavorable, because it leads to deformation of the balloon region into the accordion shape before the projection and diameter-reducing protuberance contact with each other. The distance between the proximal end of the diameter-reducing protuberance and the distal end of the projection in contact with each other when the diameter-reducing protuberance is located to the distal side of the projection is also the same.
The length of the projection or the diameter-reducing protuberance in the shaft axial direction is determined, by considering the material for the internal or external shaft or the dimension of the internal or external shaft, the insertion force possibly applied to the catheter, and others. An excessive length of the projection or the diameter-reducing protuberance leads to deterioration in the flexibility of catheter and is thus unfavorable. Alternatively, an excessively shorter length of the projection or the diameter-reducing protuberance may lead to movement of the projection beyond the diameter-reducing protuberance to the proximal end side of the diameter-reducing protuberance even after they are in contact with each other, and thus is unfavorable. For example, in the case of a balloon catheter for vasodilation of the stricture site of cardiac coronary artery, the length of the projection is preferably 0.5 mm or more and 3.0 mm or less, more preferably 1.0 mm or more and 2.0 mm or less, and the length of the diameter-reducing protuberance is preferably 0.5 mm or more and 7.0 mm or less, more preferably 2.0 mm or more and 5.0 mm or less.
The catheter according to the present invention may be a balloon catheter having a foldable balloon with a proximal end region and distal end region, wherein the proximal end region is connected to the distal region of the external shaft, the distal end region is connected to the distal region of the internal shaft, an inflation lumen having a circular cross section is formed between the internal and external shafts, and the inflation lumen communicates with the area inside the balloon. In such a balloon catheter, the inflation lumen 2 in the contact region is preferably preserved securely in the state that the projection 12 is in contact with the diameter-reducing protuberance 13 and the relative movement of the external shaft 9 and the internal shaft 8 is restricted, as shown in
The catheter according to the present invention is an injection catheter allowing administration of a therapeutic substance to a local site in the body cavity, as shown in
Alternatively, the catheter according to the present invention may be a penetrating catheter for penetration into the stricture site of body cavity having its distal region of the internal shaft 8 and the distal region of the external shaft 9 connected to each other, such as that shown in
In the present invention, the structure of the projection 12 formed on the internal shaft 8 and the diameter-reducing protuberance 13 formed on the external shaft 9 is not particularly limited, if it is the one that the external shaft 9 and the internal shaft 8 stop in contact with each other before the catheter becomes in the nested state, as they move relatively to each other, as shown in
Favorable examples of the structure of the projection 12 above are shown in
Examples of the favorable structures of the diameter-reducing protuberance 13 are shown in
In
Even in the case of a penetrating or injection catheter, the structures shown in
The method of forming the projection on the external face of internal shaft is not particularly limited. Examples thereof include, a method of connecting a tubular part 15 to the external face of an internal shaft 8 having a circular cross section as shown in
Similarly, the method of forming the diameter-reducing protuberance on the external shaft is not particularly limited. In the case of the structure in which the crosssectional shape of the inflation lumen 2 is modified, as shown in
The method of connecting the internal or external shaft to another tube in preparation of the projection or the diameter-reducing protuberance is, for example, adhesion with an adhesive, fusion if the material is a combination of thermoplastic materials, and others. When an adhesive is used, the composition, chemical structure, and hardening mode thereof are not limited. Thus, adhesives such as of a urethane, silicone, epoxy, or cyanoacrylate resin are used favorably from the points of composition and chemical structure, and two-liquid mixing, UV-hardening, water hardening, thermally hardening adhesives are used favorably from the point of hardening mode. When an adhesive is used, use of an adhesive having a post-hardening hardness prohibiting discontinuous change in rigidity in the region before and after the connection region is preferable, and the adhesive may be selected, for example, according to the material, dimension, and rigidity of the connection region. The connection region may be heat-treated for reduction in diameter of the connection region, and if a material less adhesive, such as polyolefin, is used, the connection region may be plasma-processed before adhesion, for example with oxygen gas, for improvement in adhesiveness.
For connection by fusion, a core material in any dimension and shape may be inserted into the tube for the external shaft, for making a desirable lumen. Examples thereof include, but are not limited to, the core materials 26A and 26B respectively shown in
The materials for the distal shafts, i.e., the internal shaft and the projections formed on the internal shaft, the external shaft and the diameter-reducing protuberance formed on the external shaft, are not particularly limited. The internal shaft (or external shaft) and the projection (or diameter-reducing protuberance) may be formed with the same material or with different materials. Examples of the materials for the internal shaft or the projection include polyolefin, polyolefin elastomers, polyester, polyester elastomers, polyamide, polyamide elastomers, polyurethane, polyurethane-elastomers, and the like. Because the lumen of the internal shaft forms a guide wire lumen, polyethylene, high-density polyethylene in particular, is preferable, considering the lubricity of the guide wire; and it is more preferable to make at least part of the internal shaft have a multi-layered structure, by forming the innermost layer with high-density polyethylene and the outermost layer with a material fusable with balloon or the external shaft. It is possible to realize the present invention easily, by using such a multilayer structure as the projection. In addition, the lumen of the internal shaft may be coated, for example, with polydimethylsiloxane for improvement in lubricity of the guide wire.
The material for the external shaft or the diameter-reducing protuberance is also not particularly limited. Examples thereof include polyolefin, polyolefin elastomers, polyester, polyester elastomers, polyamide, polyamide elastomer, polyurethane, polyurethane elastomers, and the like.
Similarly, the material for the proximal shaft is also not particularly limited, but the material for the proximal shaft preferably has a rigidity similar to or higher than that of the distal shaft. More preferable from the points of processability, compatibility with the body, and others are, for example, metals such as stainless steel, high-rigidity resin materials such as polyimide, polyamide-imide, and polyether ether ketone, and the like. For continuous distribution of the rigidity of the catheter in the length direction, the rigidity of the distal side of the proximal shaft may be made lower than that of the proximal end side of the proximal shaft, by forming spiral cut, groove, slit, or the like at the distal side of the proximal shaft.
When the catheter is an injection catheter, an injection hole 16 is preferably formed on the external shaft 9 for the distal shaft, as exemplified in
When the catheter is a balloon catheter, it is produced, for example, by dipping molding or blow molding, and a suitable method is selected according to application. In the case of a balloon catheter for vasodilation of the stricture site of cardiac coronary artery, use of blow molding is preferable for sufficient pressure resistance. A method of preparing a balloon by blow molding will be described below. First, a tubular parison in arbitrary dimension is formed for example by extrusion molding. The tubular parison is placed in a metal mold having a shape corresponding to the balloon shape, forming a balloon having the shape identical with that of the mold by stretching it in the axial and diameter directions by biaxial stretching step. The biaxially stretching step may be carried out under heated condition for multiple times. The stretching in the axial direction may be preformed simultaneously with or before or after stretching in the diameter direction. The balloon may be annealed additionally for stabilization of its shape and dimension.
As shown in
The resin for the tubular parison is not particularly limited, and examples thereof for use include polyolefin, polyolefin elastomers, polyester, polyester elastomers, polyamide, polyamide elastomers, polyurethane and polyurethane elastomers, and the like, and the blends of two or more of these resins and multilayered materials having two or more layers of these resins are also favorable.
Examples of the materials for the hub connected to the proximal end of the proximal shaft of the catheter include polycarbonate, polyamide, polyurethane, polysulfone, polyarylate, styrene-butadiene copolymers, polyolefin, and the like.
A core wire may be placed in the catheter, for improvement in convenience of the operation of inserting the catheter along the guide wire from outside, efficient transmission of the force applied to the catheter to the distal end, and prevention of catheter kink (twist). The core wire may be placed in any region of the catheter, but preferably placed in a lumen other than the guide wire lumen for convenience of operation of inserting the catheter along the guide wire. Part of the external diameter of the core wire may be tapered in the direction toward the distal end to make the distribution in rigidity of the catheter in the length direction more uniform. The core wire is not particularly limited, if it is a metal. The material for the core wire is determined according to the kind and application of the catheter, but preferably a stainless steel alloy, a cobalt-chromium alloy, or a nickel-titanium alloy, from the point of processability or compatibility with the body. The method of processing the core wire is also not particularly limited, and methods such as centerless grinding are used favorably.
An X-ray impermeable marker may be installed to make a particular unit of the catheter more visible and locate the catheter more easily during treatment with the catheter according to the present invention. The X-ray impermeable marker is not limited if it is an X-ray-impermeable material, and the kind of the material, metal or resin, is not limited. The site and the number thereof formed are also not limited, and are determined according to the application of the catheter. For example as shown in
The external face of the catheter may be coated, for improvement in hydrophilicity, and thus, for easier insertion of the catheter into the blood vessel or the guide catheter. Accordingly, at least part of the area in contact with blood such as of distal shaft and proximal shaft may be coated with a hydrophilic material that becomes lubricant when in contact with the blood. However, the area and the length of the hydrophilic coating are determined according to the application of the catheter. Favorable examples of the hydrophilic coating agents include hydrophilic polymers such as poly(2-hydroxyethyl methacrylate), polyacrylamide, and polyvinylpyrrolidone, and the coating method is also not particularly limited.
When the catheter is a balloon catheter, the external face of the balloon may be hydrophobically coated for prevention of slipping of the balloon during enlargement, according to application of the catheter. The kind of the hydrophobic coating is not particularly limited, and a hydrophobic polymer such as polydimethylsiloxane is used favorably.
Hereinafter, typical Examples and Comparative Examples of the present invention will be described in detail, but it should be understood that the present invention is not limited to the following Examples.
A tubular parison (internal diameter: 0.43 mm, external diameter: 0.89 mm) was prepared by extrusion molding of a polyamide elastomer (PEBAX7033SA01, Elf Atochem); and a balloon having a straight-tube external diameter of 3.0 mm, a straight-tube length of 20 mm, a length of the tapered regions at the distal and proximal end sides of 5 mm, and a length of the connecting regions at the distal and proximal end sides of 5 mm was prepared by biaxially stretching blow molding of the parison.
A tube (internal diameter: 0.43 mm, external diameter: 0.56 mm) was prepared by extrusion molding of high-density polyethylene (HY540, Japan Polychem Corporation). The high-density polyethylene tube was cut into pieces of 46 mm and 254 mm in length. One end of the 46 mm-cut tube was expanded to an internal diameter of 0.58 mm, and one end of the 254 mm-cut tube was inserted into the expanded region and fused by heating, to give an internal shaft. The heat-fused region represents the projection.
A tube (internal diameter: 0.72 mm, external diameter: 0.86 mm) was prepared by extrusion molding of a polyamide elastomer (PEBAX7233SA01, Elf Atochem). The tube was heat-treated by using a core material 26A having the shape shown in
The external shaft was cut to make its one terminal separated by 10 mm from the diameter-reducing protuberance terminal, and proximal connecting region of the balloon was heat-fused to the cut terminal. The internal shaft was inserted from the balloon terminal, into the configuration shown in
The proximal shaft (internal diameter: 0.50 mm, external diameter: 0.66 mm, length: 1,200 mm) was made of SUS316L alloy. One end of the proximal shaft was inserted from the proximal end of the distal shaft, and the terminal of the inserted proximal shaft was brought close to the terminal of the proximal end-sided opening of guide wire lumen. The proximal shaft and the distal shaft were bonded to each other with the adhesive in that state.
A hub was prepared with polycarbonate (Makloron2658, Bayer) by injection molding. Separately, a strain relief was prepared with a polyamide elastomer (PEBAX5533SA01, Elf Atochem) by injection molding. The strain relief and the hub thus prepared were connected to the proximal end of the proximal shaft, to give an example of the balloon catheter according to the present invention.
A tube having the crosssectional shape shown in
A balloon catheter was prepared in a similar manner to Example 1, except that the core material 26B having the shape shown in
A tube (internal diameter: 0.43 mm, external diameter: 0.56 mm) was prepared with high-density polyethylene (HY540, Japan Polychem Corporation) by extrusion molding. The high-density polyethylene tube was cut into pieces of 298 mm in length. An X-ray impermeable marker of a platinum-tungsten alloy (tungsten content 8 wt %) (external diameter: 0.62 mm, internal diameter: 0.58 mm, length: 1.5 mm) was inserted from the terminal of the tube and bonded at the position 44 mm from the terminal by the adhesion.
A tube having the crosssectional shape shown in
A penetrating catheter according to the present invention was prepared in a manner similar to Example 1, except that a tube prepared with a polyamide elastomer (PEBAX6333SA01, Elf Atochem) (internal diameter: 0.72 mm, external diameter: 0.86 mm, length: 40 mm) was used, replacing the balloon.
Another penetrating catheter according to the present invention was prepared in a manner similar to Example 1, except that a tube prepared with a polyamide elastomer (PEBAX6333SA01, Elf Atochem) (internal diameter: 0.72 mm, external diameter: 0.86 mm, length: 40 mm) carrying five 100-μm holes made by excimer laser was used, replacing the balloon. The holes were placed helically clockwise toward the distal side of the catheter, on concentric circles at a gap in the axial direction of 5 mm and at the number of the holes on the same circle of 1. The phase difference between the neighboring holes was 90°.
A balloon catheter of Comparative Example 1 was prepared in a similar manner to Example 1, except that the projection and the diameter-reducing protuberance were not formed.
A penetrating catheter of Comparative Example 2 was prepared in a similar manner to Example 5, except that the projection and the diameter-reducing protuberance were not formed.
A penetrating catheter of Comparative Example 3 was prepared in a similar manner to Example 6, except that the projection and the diameter-reducing protuberance were not formed.
(Evaluation)
As shown in
The catheters according to the present invention obtained in Examples 1 to 4 did not show any balloon deformation in the accordion shape even at a load of 2.5N. In addition, the catheters of Examples 5 and 6 having no balloon showed favorable pressure transmission efficiency without deformation of the internal and external shafts in the nested pattern. The catheters obtained in Examples 1 to 4 did not show any strong resistance, when pulled through the hole 24, stricture site, in the evaluation system shown in
On the other hand, in Comparative Example 1, the balloon showed accordion-like deformation at a load of 1.3 N and did not transmit a load higher than that. With the catheters in Comparative Examples 2 and 3 having no balloon, the internal and external shafts deformed in the nested pattern at a load of 1.8 N, and the catheters did not transmit a load higher than that.
The catheter according to present invention is used favorably in medical application, in particular as a balloon catheter for use in peripheral angioplasty and percutaneous transluminal angioplasty (PTA, or percutaneous transluminal coronary angioplasty, PTCA) during coronary angioplasty, valve repair, or the like, a penetrating catheter for penetration through a stricture site, an injection catheter allowing administration of a treatment substance to local site, and the like.
Number | Date | Country | Kind |
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2005-109585 | Apr 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/307228 | 4/5/2006 | WO | 00 | 10/4/2007 |