Cathode ray tube

Information

  • Patent Grant
  • 6737794
  • Patent Number
    6,737,794
  • Date Filed
    Friday, January 24, 2003
    21 years ago
  • Date Issued
    Tuesday, May 18, 2004
    20 years ago
Abstract
A cathode ray tube having a cathode comprising a sleeve with a heater. installed therein and a base metal with a side portion covering an outer circumference of the sleeve and an upper surface portion covering an upper side: of the sleeve, satisfies the following formula: tS≦tB1≦2tS, wherein tB1 is a thickness of the side portion of the base metal and tS is a thickness of the sleeve. Therefore, the warm-up time taken for formation of an image after power is applied to the cathode ray tube can be shortened.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a cathode ray tube, and more particularly, to a cathode of a cathode ray tube that is capable of shortening a warm-up time taken for formation of an image after power is applied to a cathode ray tube by optimally designing a configuration of a cathode of the cathode ray tube.




2. Description of the Background Art




In general, a cathode ray tube is a device to optically implement an image by converting an electric signal to an electron beam and emitting the electron beam to a fluorescent surface. With its excellent display quality compared to its price, the cathode ray tube is favored and widely used.




The cathode ray tube will now be described with reference to the accompanying drawings.





FIG. 1

is view showing a structure of a general cathode ray tube.




As shown in

FIG. 1

, a general cathode ray tube includes a panel


15


, a front glass; a funnel


19


, a rear glass, coupled with the panel


15


to form a vacuous space; a fluorescent surface


14


coated at an inner side of the panel and serving as a luminescent material; an electron gun


100


for emitting electron beam


13


; a deflection yoke


18


mounted at a position spaced apart from an outer circumferential surface of the funnel


19


and deflecting the electron beam


13


toward the fluorescent surface


14


; and a shadow mask


17


installed spaced apart from the fluorescent surface


14


.




As shown in

FIG. 2

, the electron gun


100


includes a cathode


3


generating the electron beam


13


as a heater


2


inserted therein generates heat; a first electrode


4


, a control electrode, being disposed at a distance from the cathode


3


and controlling the electron beam


13


; a second electrode


5


, an accelerating electrode, disposed with a certain space from the first electrode


4


and accelerating the electron beam


13


; third electrode


6


, fourth electrode


7


, fifth electrode


8


, sixth electrode


9


and seventh electrode


10


for focusing or accelerating a portion of the electron beam; and a shield cup


11


having a bulb space connector (BSC) which fixes the electron gun


100


to a neck part of the cathode ray tube while electrically connecting the electron gun


100


and the cathode ray tube.




Accordingly, the electron beam


13


is generated from the surface of the cathode


3


by the heat of the heater heated upon receiving power from a stem pin


1


, controlled by the first electrode


4


, accelerated by the second electrode


5


, and focussed or accelerated by the third electrode


6


, the fourth electrode


7


, the fifth electrode


8


, the sixth electrode


9


and the seventh electrode


10


, and then emitted toward the fluorescent surface


14


of the panel.




The cathode generating the electron beam will now be described in detail with reference to FIG.


3


.





FIG. 3

is a sectional view of the cathode of the cathode ray tube in accordance with the conventional art.




In the conventional cathode ray tube, the cathode


3


includes a cylindrical sleeve


136


having a heater


2


insertedly installed therein; a base metal


135


fixed at an upper end of the sleeve


136


, containing a very small amount of reducing agent such as silicon (Si) or magnesium (Mg) and having nickel (Ni) as a main constituent; and an electron emissive layer


131


attached at the upper end of the base metal


135


, and comprising an alkaline earth metal oxide such as strontium (Sr) or calcium (Ca) and having barium (Ba) as a main constituent.




The sleeve


136


includes a blackening layer (not shown) having a high thermal radiation rate formed at its inner circumferential surface for increasing a heat transfer by radiation.




The base metal


135


contains 0.02˜0.04 wt % silicon (Si) and 0.035˜0.065 wt % (a very small amount) magnesium (Mg), the reducing agents.




The operation that electrons are generated in the cathode of the cathode ray tube constructed as described above in accordance with the conventional art will now be explained.




First, as the heater


2


insertedly installed in the sleeve


136


is heated, thermochemical reaction takes place between Barium oxide (BaO), the main constituent of the electron emissive layer


131


, and the reducing agents such as silicon (Si) and magnesium (Mg) in the base metal


135


. This results in generation of free barium.




At this time, electrons are generated from the free barium, and thermochemical reaction equations of the electron generation are as follows:






BaCO


3


(heated)=BaO+CO


2


  (1)








4BaO+Si=2Ba+Ba


2


SiO


4


  (2)








2BaO+Si=Ba+SiO


2


  (3)








BaO+Mg=Ba+MgO  (4)








Ba+Ba


2+


+2e





(electron)  (5)






Meanwhile, recently, as the cathode ray tube is in the tendency of being large-scaled in its size, a cathode current load density is increased to accelerate reduction of the reducing agents such as silicon (Si) and magnesium (Mg) in the base metal


135


which are diffused and supplied to the electron emissive layer


131


, shortening the life span of the cathode


3


. Therefore, in order to provide a long life span cathode to the cathode ray tube, the thickness (t


B


) of the base metal


135


is set thick.




That is, the cathode


3


of the conventional cathode ray tube has used a thin base metal


135


with a thickness of 0.5 mm, but a cathode of the recent cathode ray tube with a high cathode current load density uses a base metal


135


with a thickness of up to 0.25 mm to extend the life span of the cathode ray tube.




However, the thickening of the base metal


135


causes lengthening of time for generating electron beams


13


in the cathode


3


. As a result, a warm-up time taken for formation of an image after power is applied to the cathode ray tube is delayed.




SUMMARY OF THE INVENTION




Therefore, an object of the present invention is to provide a cathode of a cathode ray tube that is capable of shortening time taken for implementing an image after power is applied to a cathode ray tube by quickly transmitting heat generated from a heater to an electron emissive layer by providing an optimum combination of a thickness of a base metal and a thickness of a sleeve of a cathode.




To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described herein, there is provided a cathode ray tube having a cathode, the cathode comprising a sleeve with a heater installed therein and a base metal with a side portion covering an outer circumference of the sleeve and an upper surface portion covering an upper side of the sleeve, satisfies the following formula:








t




S




≦t




B1


≦2


t




S








wherein t


B1


is a thickness of the side portion of the base metal and t


S


is a thickness of the sleeve.











The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.




BRIEF DESCRIPTION OF THE DRAWINGS




The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.




In the drawings:





FIG. 1

is a schematic view of a general cathode ray tube;





FIG. 2

is a schematic view of an in-line type electron gun for the general cathode ray tube;





FIG. 3

is a sectional view of a cathode of a cathode ray tube in accordance with a conventional art;





FIG. 4A

is a sectional view showing a cathode of a cathode ray tube and a thermal conduction direction in the cathode in accordance with the present invention;





FIG. 4B

is a sectional view showing a cathode of a cathode ray tube and a thermal conduction direction in the cathode in accordance with the present invention; and





FIG. 5

is a sectional view taken along line V—V of FIG.


4


B.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.




A cathode of a cathode ray tube in accordance with the present invention will now be described with reference to

FIGS. 4A

,


4


B and


5


.





FIGS. 4A and 4B

are sectional views showing a cathode of a cathode ray tube and a thermal conductivity direction in the cathode in accordance with the present invention; and

FIG. 5

is a sectional view taken along line V—V of FIG.


4


B.




A cathode


3


of a cathode ray tube of the present invention includes a cylindrical sleeve


16


having a heater


37


insertedly installed therein; a base metal


35


fixed at an upper end of the sleeve


36


, containing a very small amount of reducing agent such as silicon (Si) or magnesium (Mg) and having nickel (Ni) as a main constituent; and an electron emissive layer


31


attached at the upper end of the base metal


35


, and comprising an alkaline earth metal oxide such as strontium (Sr) or calcium (Ca) and having barium (Ba) as a main constituent.




The sleeve


36


includes a blackening layer with a high thermal radiation rate at its inner circumferential surface so as to satisfactorily transmit heat of the heater


37


toward the sleeve


36


.




The base metal


35


is formed as a cap to cover the upper side of the sleeve


36


, including a disk-type upper surface portion


32


, and a cylindrical side portion


34


vertically extended from the circumference of the upper surface portion


32


and having an inner circumferential surface is tightly attached to an outer circumferential surface of the upper side of the sleeve


36


.




The electron emissive layer


31


is formed with a certain thickness (t


E


) at an upper side of the upper surface portion


32


of the base metal


35


.




The operation that electrons are generated from the cathode of the cathode ray tube constructed as described above will now be explained.




First, as the heater


37


insertedly installed in the sleeve


36


, a chemical reaction takes place between barium oxide of the electron emissive layer


31


and silicon (Si) and magnesium (Mg) in the base metal


35


. This results in generation of free barium and electrons are generated from the free barium.




The process of transmitting heat generated from the heater


37


to the electron emissive layer


31


will now be described.




The heat of the heater


37


insertedly installed in the sleeve


36


is directly transmitted to the upper surface portion


32


of the base metal


35


as shown in

FIG. 4A

, or transmitted to the upper surface portion


32


of the base metal


35


through the sleeve


36


and the side portion


34


of the base metal


35


as shown in

FIG. 4B

, so as to be transmitted to the electron emissive layer


31


.




Here, the time taken for the heat generated from the heater


37


to be transmitted to the electron emissive layer


31


determines a warm-up time taken for formation of an image after the cathode ray tube is turned on.




That is, the time taken for receiving heat sufficient for barium oxide in the electron emissive layer


31


to make a chemical reaction determines the time taken for the electron beams to be emitted from the electron emissive layer


31


. Therefore, the greater the thermal conductivity of the sleeve


36


and the base metal


35


is, the faster the warm-up time is.




The warm-up time can be deduced from time taken for the electron emissive layer


31


to reach a requested temperature after power is applied, the time taken for current of the cathode to reach a requested current value, or the time taken for a screen brightness to reach a required brightness. The requested temperature, current value or brightness can be different in its use according to manufacturers.




In order to shorten the warm-up time, the present invention provides an is optimum designing range for the thickness (T


B1


) of the side portion


34


of the base metal


35


and the thickness (T


S


) of the sleeve


36


to heighten a thermal conductivity of the heat transmitted through the base metal


35


and the sleeve


36


so that the heat generated from the heater


37


can be quickly transmitted to the electron emissive layer


31


.




In order for the heat of the heater


37


to be quickly transmitted to the electron emissive layer


31


, the thickness (t


B2


) of the upper surface portion


32


of the base metal


35


is formed thin or the thickness (t


B1


) of the side portion


34


of the base metal


35


and the thickness (t


S


) of the sleeve


36


are formed thin.




Namely, the heat transmission can be explained through the following thermal conduction relational expression:







Q/A=k×ΔT/L


  (6)




The equation (6) represents a thermal conductivity of an object with a length of ‘L’ and a cross-sectional area of ‘A’, wherein Q/A is an amount of thermal conduction per unit area, ‘k’ is a heat conductivity indicating a degree of transmission of a thermal energy, and ΔT is an input/output temperature difference.




As noted in equation (6), the shorter the heat conduction distance (L), the more the amount of thermal conduction is increased. Thus, in order to quickly proceed with the thermal conduction, the thickness (t


B2


) of the upper surface portion


32


of the base metal


35


is to be formed thin or the thickness (t


S


) of the sleeve


36


and the thickness (t


B1


) of the side portion


34


of the base metal


35


are to be formed thin.




At this time, reduction of the thickness (t


B2


) of the upper surface portion


32


of the base metal


35


would reduce the amount of the reducing agent such as silicon (Si) and magnesium (Mg) contained in the base metal


35


, resulting in a degradation of the life span of the cathode.




Therefore, in order to improve the thermal conductivity, it is preferred to reduce the thickness (t


B1


) of the side portion


34


, rather than reducing the thickness (t


B2


) of the upper surface portion


32


of the base metal


35


.




In this respect, however, if the thickness (t


B1


) of the side portion


32


of the base metal


35


is reduced to be thinner than the thickness (t


S


) of the sleeve


36


, the heat generated from the heater


37


would be discharged downwardly of the sleeve


35


, rather than being sufficiently transferred to the side portion


34


of the base metal


35


, resulting in that heat loss occurs.




Accordingly, in the case that the thickness (t


B1


) of the side portion


34


of the base metal


35


is reduced in order to easily transfer the heat of the heater


37


to the side portion


34


of the base metal


35


through the sleeve


36


, the thickness (t


B1


) of the side portion


34


is preferably formed to be thicker than the thickness (t


S


) of the sleeve


35


.




In addition, from an experiment result in which a ratio of the thickness (t


B1


) of the side portion


34


of the base metal


35


to the thickness (t


S


) of the sleeve


36


was taken as a variable, a more effective thermal conductivity was implemented in case that the thickness (t


B1


) of the side portion


34


of the base metal


35


is below double the thickness (t


S


) of the sleeve


36


.




This is because if the thickness (t


B1


) of the side portion


34


of the base metal


35


exceeds double the thickness (t


S


) of the sleeve


36


, the side portion


34


of the base metal is too thick, so that the thermal conductivity is rather degraded.




Therefore, in order to improve the thermal conductivity, the thickness (t


B1


) of the side portion


34


of the base metal


35


is thicker than the thickness (t


S


) of the sleeve


36


but does not exceed double the thickness (t


S


) of the sleeve


36


, as shown in the following formula (7):








t




S




≦t




B1


≦2


t




S


  (7)






Meanwhile, as shown in the below Table 1, in an experiment in which the thickness (t


B1


) of the side portion


34


of the base metal


35


, the thickness (t


B2


) of the upper surface portion


32


and the thickness (t


S


) of the sleeve


36


were taken as variables, with respect to the sleeve


36


with the thickness (t


S


) of 0.021 mm and the side portion


34


of the base metal


35


with the thickness (t


B1


) of 0.05 mm (CASE 1), when the thickness (t


B2


) of the upper surface portion


32


of the base metal


35


is changed from 0.14 mm to 0.162 mm (CASE 2), the warm-up time was delayed by 10%˜20%. But in the case of CASE 2, when the thickness (t


B1


) of the side portion


34


of the base metal


35


is reduced from 0.05 mm to 0.03 mm (CASE 3), the warm-up time was the same with the CASE 1.
















TABLE 1











CASE 1




CASE 2




CASE 3





























t


B1


(mm)




0.05




0.05




0.03







t


B2


(mm)




0.14




0.162




0.162







t


S


(mm)




0.021




0.021




0.021







Warm-up time (%)




100




110˜120




100















That is, the reduction in the thickness (t


B1


) of the side portion


34


of the base metal


35


leads to improvement of the thermal conductivity.




Meanwhile, the thickness (t


S


) of the sleeve


36


is preferably formed between 0.018 mm and 0.025 mm as shown in the following formula (8). Namely, if the thickness (t


S


) of the sleeve


36


is thinner than 0.018 mm, it is difficult to fix the base metal


35


to the sleeve


36


. If, however, the thickness (t


S


) of the sleeve


36


is thicker than 0.025 mm, the heat conduction distance (L) is lengthened so that the thermal conductivity is degraded.






0.018 mm≦


t




S


≦0.025 mm  (8)






The optimum designing of the thickness (t


B1


) of the side portion


34


of the base metal


35


and the thickness (t


B2


) of the upper surface portion


32


will now be described.




In order for the heat transmitted to the side portion


34


of the base metal


35


to be easily transmitted to the electron emissive layer


31


through the upper surface portion


32


, the thickness (t


B2


) of the upper surface portion


32


of the base




metal


35


is preferably thicker than the thickness (t


B1


) of the side portion


34


of the base metal


35


.




At this time, in an experiment in which the thickness (t


B1


) of the side portion


34


of the base metal


35


and the thickness (t


B2


) of the upper surface portion


32


are taken as variables under the condition that the thickness (t


S


) of the sleeve


36


is 0.018 mm˜0.025 mm, it was noted that the thermal conductivity from the side portion


34


of the base metal


35


to the upper surface portion


32


was effective when the ratio (t


B2


/t


B1


) of the thickness (t


B2


) of the upper surface portion


32


to the thickness (t


B1


) of the side portion


34


of the base metal


35


was in the range of 2.8˜7.0.




This is because if the ratio of the thickness (t


B




2


) of the upper surface portion


32


to the thickness (t


B1


) of the side portion


34


of the base metal


35


is smaller than 2.8, an amount of thermal conduction from the side portion


34


toward the upper surface portion


32


is small. If, however, the ratio of the thickness (t


B2


) of the upper surface portion


32


to the thickness (t


B1


) of the side portion


34


is greater than 7.0, the thickness (t


B2


) of the upper surface portion


32


is so thick that the heat transfer distance passing the upper surface portion


32


is lengthened.




Therefore, it is preferred that the ratio (t


B2


/t


B1


) of the thickness (t


B2


) of the upper surface portion


32


to the thickness (t


B1


) of the side portion


34


of the base metal


35


is in the range of 2.8˜7.0 as in the below formula (9):






2.8


≦t




B2




/t




B1


≦7.0  (9)






As so far described, the cathode of the cathode ray tube in accordance with the present invention has the following advantage.




That is, by optimizing the combination of the thickness of the side portion and the upper surface portion of the base metal and the thickness of the sleeve in designing, heat generated from the heater of the cathode is quickly transferred to the electron emissive layer. Therefore, the warm-up time taken for formation of an image after power is applied to the cathode ray tube can be shortened.




As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be construed broadly within is spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the metes and bounds of the claims, or equivalence of such metes and bounds are therefore intended to be embraced by the appended claims.



Claims
  • 1. A cathode ray tube having a cathode, the cathode comprising a sleeve with a heater installed therein and a base metal with a side portion covering an outer circumference of the sleeve and an upper surface portion covering an upper side of the sleeve, satisfies the following formula:tS≦tB1≦2tS, wherein tB1 is a thickness of the side portion of the base metal and tS is a thickness of the sleeve.
  • 2. The cathode ray tube of claim 1, wherein the thickness tSof the sleeve satisfies the following formula:0.018 mm≦tS≦0.025 mm.
  • 3. The cathode ray tube of claim 2, wherein when the thickness of the upper surface portion of the base metal is tB2, the following formula is satisfied:2.8≦tB2/tB1≦7.0.
  • 4. The cathode ray tube of claim 1, wherein when the thickness of the upper surface portion of the base metal is tB2, the following formula is satisfied:tB2>tB1.
  • 5. The cathode ray tube of claim 4, wherein the thickness tSof the sleeve satisfies the following formula:0.018≦tS≦0.025 mm.
  • 6. The cathode ray tube of claim 5, wherein the thickness tB1 of the side portion of the base metal and the thickness tB2 of the upper surface portion satisfy the following formula:2.8≦tB2/tB1≦7.0.
  • 7. A cathode ray tube having a cathode, the cathode comprising a sleeve with a heater installed therein and a base metal with a side portion covering an outer circumference of the sleeve and an upper surface portion covering an upper side of the sleeve, satisfies the following formula:tS≦tB1≦2tS, and 0.018≦tS≦0.025 mm wherein tB1 is a thickness of the side portion of the base metal, the thickness of the upper surface portion is tB2, and tSis a thickness of the sleeve.
  • 8. The cathode ray tube of claim 7, wherein the thickness tB1 of the side portion and the thickness tB2 of the upper surface portion of the base metal satisfy the following formula:2.8≦tB2/tB1≦7.0.
Priority Claims (1)
Number Date Country Kind
10-2002-0053074 Sep 2002 KR
US Referenced Citations (1)
Number Name Date Kind
5552661 Lee Sep 1996 A
Foreign Referenced Citations (2)
Number Date Country
6-267400 Sep 1994 JP
2001-0015015 Feb 2001 KR