The application claims priority to Chinese Application No. 202010234846.7, filed on Mar. 30, 2020 with China National intellectual Property Administration, entitled “CaTiO3-based oxide thermoelectric material and preparation method thereof”, which is hereby incorporated by reference in its entirety.
The present disclosure relates to a technical field of thermoelectric materials, and especially to a CaTiO3-based oxide thermoelectric material and a preparation method thereof.
The thermoelectric material is a class of functional materials that can convert heat to electricity and vice versa by movements of its own carriers. These materials have been proposed for use in both power generation and refrigeration. Oxide thermoelectric materials have the advantages of having a simple preparation process, being low in cost, and not contributing to pollution. The performance of thermoelectric materials is usually evaluated by the thermoelectric figure of merit, defined as ZT=S2σT/κ: where S represents Seebeck coefficient; σ represents electrical conductivity; T represents absolute temperature; κ represents thermal conductivity, and S2σ is also known as power factor. Accordingly, a high power factor and a low thermal conductivity are needed for good thermoelectric materials.
As a representative of the earliest discovered perovskite structure, CaTiO3 compound is widely applied in medicine, photocatalysis, sensors and other electronic fields due to its excellent dielectric, catalysis, biocompatibility, and optical properties. However, its thermoelectric performance has been less studied.
An objective of the present disclosure is to: (1) address the above problem; and (2) provide a method for preparing a CaTiO3-based oxide thermoelectric material that is simple, low cost, and that results in a CaTiO3-based ceramic sheet with high thermoelectric performance.
To achieve the above objective, the present disclosure provides a CaTiO3-based oxide thermoelectric material having a chemical formula of Ca1-xLaxTiO3, where 0<x≥0.4.
In some embodiments, 0.05<x≤0.3.
Another objective of the present disclosure is to provide a method for preparing a CaTiO3-based oxide thermoelectric material, comprising, step (1), dissolving La(NO3)3·6H2O in distilled water and stirring for 5-10 minutes to obtain an aqueous La(NO3)3·6H2O solution;
step (2), dissolving CaCl2 in distilled water and stirring for 5-10 minutes to obtain an aqueous CaCl2 solution;
step (3), dissolving NaOH in distilled water and stirring for 5-10 minutes to obtain an aqueous NaOH solution;
step (4), dissolving tetrabutyl titanate in ethylene glycol and stirring for 5-10 minutes to obtain a solution of tetrabutyl titanate in ethylene glycol;
step (5), adding distilled water to the solution of tetrabutyl titanate in ethylene glycol, stirring to obtain a suspension, and adding: (a) the aqueous La(NO3)3·6H2O solution; (b) the aqueous CaCl2 solution; and (c) the aqueous NaOH solution in sequence, and stifling for 10-15 minutes to obtain a precursor solution, wherein a molar ratio of: (i) La(NO3)3·6H2O (in terms of La); (ii) CaCl2 (in terms of Ca); (iii) tetrabutyl titanate (in terms of Ti); and (iv) NaOH is in a range of x: (1-x): 1:10, with the proviso that 0<x≤0.4, wherein NaOH is used as a mineralizer;
step (6), placing the precursor solution into an autoclave, moving the autoclave into a drying box, and keeping at 160-200° C. for 6-24 hours to obtain a solid product;
step (7), mixing glacial acetic acid and distilled water in a volume ratio of 1:(5-15), and stifling for 3-5 minutes to obtain a mixed solution of glacial acetic acid and distilled water;
step (8), adding the solid product into the mixed solution of glacial acetic acid and distilled water, wherein a ratio of the solid product to the mixed solution is in a range of (2-4) g:100 mL; stifling, and filtering, to obtain a filter cake, washing the filter cake with distilled water for 3-5 times, and drying, to obtain a La-doped CaTiO3 powder or a CaTiO3 powder with a small amount of La(OH)3; wherein glacial acetic acid is used to neutralize residual NaOH in the solid product; and
step (9), sintering the La-doped CaTiO3 powder in a vacuum hot-pressing sintering furnace at 1300-1600° C. for 1-3 hours, with a vacuum degree of not more than 0.1 Pa, and a press of 10-40 MPa, to obtain a CaTiO3-based oxide thermoelectric material, also referred as a CaTiO3-based thermoelectric ceramic material;
wherein steps (1) to (4) are performed in any order; and
there is no time sequence limitation between step (7) and any one of steps(1) to (6).
In some embodiments, La(NO3)3·6H2O has a purity of ≥99.99%, CaCl2 has a purity of ≥99.99%, NaOH has a purity of ≥98%, and tetrabutyl titanate has a purity of ≥99%. Unless otherwise specified, “%” herein represents a mass percentage.
In some embodiments, the aqueous La(NO3)3·6H2O solution has a La(NO3)3·6H2O concentration of greater than 0 and not more than 0.27 mol/L. In some embodiments, the CaCl2 aqueous solution has a CaCl2 concentration of 0.4-0.67 mol/L. In some embodiments, the aqueous NaOH solution has a NaOH concentration of 4.5-7 mol/L.
In some embodiments, in step (4), the tetrabutyl titanate solution in ethylene glycol has a tetrabutyl titanate concentration of 0.1-1.5 mol/L.
In some embodiments, a volume ratio of ethylene glycol to distilled water in the precursor solution in step (5) is in a range of (1-3):7.
In some embodiments, a volume ratio of distilled water to ethylene glycol in the suspension in step (5) is larger than or equal to 1:1. In the present disclosure, distilled water is preferentially added to facilitate the formation of CaTiO3. Otherwise, CaTiO3 could not be formed and a large amount of impurity phases appear.
In some embodiments, in step (8), drying the washed filter cake is performed at 80-120° C. for 3-5 hours.
In some embodiments, in step (9), the La-doped CaTiO3 powder is sintered in a vacuum hot-pressing sintering furnace at 1400-1500° C. for 1.5-3 hours, with a vacuum degree of not more than 0.1 Pa, and a press of 20-40 MPa.
The CaTiO3-based oxide thermoelectric material, and the preparation method thereof as provided in the present disclosure, make it possible to prepare a high-performance n-type oxide thermoelectric material comparable to CaMnO3, SrTiO3, ZnO, etc., from CaTiO3 and have the following advantages compared with the prior art:
1) The CaTiO3-based thermoelectric material prepared by the method of the present disclosure is non-toxic, is harmless, has a good biocompatibility, has a high chemical stability, has corrosion resistance, and can work stably for a long time in a highly corrosive environment.
2) The method of the present disclosure is simple, convenient, low cost, and is suitable for large-scale production.
3) The method of the present disclosure makes it possible to prepare a high-performance CaTiO3-based thermoelectric material comparable to n-type ZnO, CaTiO3, SrTiO3 and other oxide thermoelectric materials. Among them, the La15 sample has a power factor reaching up to 8.2 μW·cm−1·K−2 (at about 1000 K), and a power factor reaching up to 9.2 μW·cm−1·K−2 at room temperature (about 300 K), and a conductivity reaching up to 2015 Scm−1 (at 300 K), thereby achieving record high thermoelectric performance among calcium titanate ceramics.
The present disclosure will be described in conjunction with the examples below.
This example discloses a CaTiO3-based oxide thermoelectric material having a chemical formula of CaTiO3 prepared by a method comprising:
(1) weighing 2.21 g of CaCl2 (with a purity of ≥99.99%), dissolving the CaCL2 in 30 mL of distilled water, and stirring for 5 minutes to obtain a uniform aqueous CaCl2 solution;
(2) weighing 7.68 g of NaOH (with a purity of ≥98%), dissolving the NaOH in 30 mL of distilled water, and stirring for 5 minutes to obtain a uniform aqueous NaOH solution;
(3) weighing 6.68 mL of tetrabutyl titanate (with a purity of ≥99%), dissolving the tetrabutyl titanate in 15 mL of ethylene glycol, and stirring for 5-10 minutes to be uniform to obtain a solution of tetrabutyl titanate in ethylene glycol;
(4) adding 15+30 mL of distilled water to the solution of tetrabutyl titanate in ethylene glycol and stirring to obtain a suspension, and adding the aqueous CaCl2 solution and the aqueous NaOH solution in sequence, the resulting mixture being stirred for 10-15 minutes to obtaining a uniform precursor solution;
(5) placing the precursor solution into an autoclave, and moving the autoclave into a drying box kept at 180° C. for 24 hours to obtain a solid product;
(6) adding the solid product into 100 mL of a mixed solution of glacial acetic acid and distilled water in a volume ratio of 1:10, and stirring, and filtering to obtain a filter cake; the filter cake being washed with distilled water for 3 to 5 times, and dried to obtain a CaTiO3 powder having a chemical composition of CaTiO3; and
(7) sintering the CaTiO3 powder in a vacuum hot-pressing sintering furnace at 1500° C. for 2 hours, with a vacuum degree of not more than 0.1 Pa, a press of 20 MPa to obtain a CaTiO3-based thermoelectric ceramic sheet, i.e. a ceramic sheet with a chemical formula of CaTiO3 (also referred to as CaTiO3 ceramic sheet), wherein the vacuum degree reaches ≤0.1 Pa at a high temperature.
In this example, a CaTiO3-based oxide thermoelectric material having a nominal chemical formula of Ca0.8La0.2TiO3, is prepared by a method comprising:
(1) weighing 1.71 g of La(NO3)3·6H2O (with a purity of ≥99.99%) and dissolving the La(NO3)3·6H2O in 30 mL of distilled water, and stirring for 5 minutes to obtain an aqueous La(NO3)3·6H2O solution;
(2) weighing 1.77 g of CaCl2 (with a purity of ≥99.99%) and dissolving the CaCl2 in 30 mL of distilled water, and stirring for 5 minutes to obtain a uniform aqueous CaCl2 solution;
(3) weighing 7.68 g of NaOH and dissolving the NaOH in 30 mL of distilled water (with a purity of ≥98%), and stirring for 5 minutes to obtain a uniform aqueous NaOH solution;
(4) dissolving 6.68 mL of tetrabutyl titanate (with a purity of ≥99%) in 15 mL of ethylene glycol, and stirring for 5-10 minutes to be uniform to obtain a solution of tetrabutyl titanate in ethylene glycol;
(5) adding 15 mL of distilled water to the solution of tetrabutyl titanate in ethylene glycol, and stirring to obtain a suspension, and adding the aqueous La(NO3)3·6H2O solution, the aqueous CaCl2 solution, and the aqueous NaOH solution in sequence, and stirring for 10-15 minutes to obtain a uniform precursor solution;
(6) placing the precursor solution in an autoclave, and moving the autoclave into a dry box kept at 180° C. for 24 hours to obtain a solid product;
(7) adding the solid product into 100 mL of a mixed solution of glacial acetic acid and distilled water in a volume ratio of 1:10, and stirring and filtering to obtain a filter cake; the filter cake being washed with distilled water for 3 to 5 times and dried to obtain a La-doped CaTiO3 powder or a CaTiO3 powder with a small amount of La(OH)3, i.e. a powder having a nominal chemical formula of Ca0.8La0.2TiO3 (nominal composition), also referred to as Ca0.8La0.2TiO3 powder; and
(8) sintering the Ca0.8La0.2TiO3 powder in a vacuum hot-pressing sintering furnace at 1500° C. for 2 hours, with a vacuum degree of ≤0.1 Pa, a press of 20 MPa to obtain a CaTiO3-based thermoelectric ceramic sheet, i.e. a ceramic sheet having a nominal chemical formula of Ca0.8La0.2TiO3 (also referred to as Ca0.8La0.2TiO3 ceramic sheet), wherein the degree of vacuum reached ≤0.1 Pa at a high temperature.
The CaTiO3 material in Example 1 and Ca0.8La0.2TiO3 material in Example 2 have been characterized, and the results are shown in
In this example, a CaTiO3-based oxide thermoelectric material having a nominal chemical formula of Ca0.85La0.15TiO3 is prepared by a method comprising:
(1) weighing 1.31 g of La(NO3)3·6H2O (with a purity of ≥99.99%) and dissolving the La(NO3)3·6H2O in 30 mL of distilled water, and stirring for 5 minutes to obtain an aqueous La(NO3)3·6H2O solution;
(2) weighing 1.88 g of CaCl2 (with a purity of ≥99.99%) and dissolving the CaCl2 in 30 mL of distilled water, and stirring for 5 minutes to obtain a uniform aqueous CaCl2 solution;
(3) weighing 7.68 g of NaOH and dissolving the NaOH in 30 mL of distilled water (with a purity of ≥98%), and stirring for 5 minutes to obtain a uniform aqueous NaOH solution;
(4) dissolving 6.68 mL of tetrabutyl titanate (with a purity of ≥99%) in 15 mL of ethylene glycol, and stirring for 5-10 minutes to be uniform to obtain a solution of tetrabutyl titanate in ethylene glycol.
(5) adding 15 mL of distilled water to the solution of tetrabutyl titanate in ethylene glycol, and stirring to obtain a suspension, and adding the aqueous La(NO3)3·6H2O solution, the aqueous CaCl2 solution, and the aqueous NaOH solution in sequence, and stirring for 10-15 minutes to obtain a uniform precursor solution;
(6) placing the precursor solution in an autoclave, and moving the autoclave into a dry box kept at 180° C. for 24 hours to obtain a solid product;
(7) adding the solid product into 100 mL of a mixed solution of glacial acetic acid and distilled water in a volume ratio of 1:10, and stirring, and filtering to obtain a filter cake; the filter cake being washed with distilled water for 3 to 5 times, and dried to obtain a La-doped CaTiO3 powder or a CaTiO3 powder with a small amount of La(OH)3, i.e. a powder having a nominal chemical formula of Ca0.85La0.15TiO3 (nominal composition), also referred to as Ca0.85La0.15TiO3 powder; and
(8) sintering the Ca0.85La0.15TiO3 powder in a vacuum hot-pressing sintering furnace at 1500° C. for 2 hours, with a vacuum degree of ≤0.1 Pa, a press of 20 MPa, obtaining a CaTiO3-based thermoelectric ceramic sheet, i.e. a ceramic sheet having a nominal chemical formula of Ca0.85La0.15TiO3 (also referred to as Ca0.85La0.15TiO3 ceramic sheet), wherein the degree of vacuum reached ≤0.1 Pa at a high temperature.
In this example, a CaTiO3-based oxide thermoelectric material having a nominal chemical formula of Ca0.9La0.1TiO3 is prepared by a method comprising:
(1) weighing 0.866 g of La(NO3)3·6H2O (with a purity of ≥99.99%) and dissolving the La(NO3)3·6H2O in 30 mL of distilled water, and stifling for 5 minutes to obtain an aqueous La(NO3)3·6H2O solution;
(2) weighing 1.99 g of CaCl2 (with a purity of ≥99.99%) was weighed and dissolving the CaCl2 in 30 mL of distilled water, and stifling for 5 minutes to obtain a uniform aqueous CaCl2 solution;
(3) weighing 7.68 g of NaOH was weighed and dissolving NaOH the in 30 mL of distilled water (with a purity of ≥98%), and stirring for 5 minutes to obtain a uniform aqueous NaOH solution;
(4) dissolving 6.68 mL of tetrabutyl titanate (with a purity of ≥99%) in 15 mL of ethylene glycol, and stifling for 5-10 minutes to be uniform, and obtaining a solution of tetrabutyl titanate in ethylene glycol;
(5) adding 15 mL of distilled water to the solution of tetrabutyl titanate in ethylene glycol, and stifling to obtain a suspension, and adding the aqueous La(NO3)3·6H2O solution, the aqueous CaCl2 solution, and the aqueous NaOH solution in sequence, and stifling for 10-15 minutes to obtain a uniform precursor solution;
(6) placing the precursor solution in an autoclave, and moving the autoclave into a dry box kept at 180° C. for 24 hours to obtain a solid product;
(7) the solid product being added into 100 mL of a mixed solution of glacial acetic acid and distilled water in a volume ratio of 1:10, and stirring, and filtered to obtain a filter cake; the filter cake being washed with distilled water for 3 to 5 times, and dried to obtain a La-doped CaTiO3 powder or a CaTiO3 powder with a small amount of La(OH)3, i.e. a powder having a nominal chemical formula of Ca0.9La0.1TiO3 (nominal composition), also referred to as Ca0.9La0.1TiO3 powder; and
(8) sintering he Ca0.9La0.1TiO3 powder in a vacuum hot-pressing sintering furnace at 1500° C. for 2 hours, with a vacuum degree of ≤0.1 Pa, a press of 20 MPa to obtain a CaTiO3-based thermoelectric ceramic sheet, i.e. a ceramic sheet having a nominal chemical formula of Ca0.9La0.1TiO3 (also referred to as Ca0.9La0.1TiO3 ceramic sheet), wherein the degree of vacuum reached ≤0.1 Pa at a high temperature.
In this example, a CaTiO3-based oxide thermoelectric material having a nominal chemical formula of Ca0.95La0.05TiO3, is prepared by a method comprising;
(1) weighing 0.433 g of La(NO3)3·6H2O (with a purity of ≥99.99%) and dissolving the La(NO3)3·6H2O in 30 mL of distilled water, and stirring for 5 minutes to obtain an aqueous La(NO3)3·6H2O solution;
(2) weighing 2.1 g of CaCl2 (with a purity of ≥99.99%) and dissolving the CaCl2 in 30 mL of distilled water, and stirring for 5 minutes to obtain a uniform aqueous CaCl2 solution;
(3) weighing 7.68 g of NaOH dissolving the NaOH in 30 mL of distilled water (with a purity of ≥98%), and stirring for 5 minutes to obtain a uniform aqueous NaOH solution;
(4) dissolving 6.68 mL of tetrabutyl titanate (with a purity of ≥99%) in 15 mL of ethylene glycol, and stirring for 5-10 minutes to be uniform to obtain a solution of tetrabutyl titanate in ethylene glycol;
(5) adding 15 mL of distilled water to the solution of tetrabutyl titanate in ethylene glycol, and stirring to obtain a suspension, and adding the aqueous La(NO3)3·6H2O solution, the aqueous CaCl2 solution, and the aqueous NaOH solution in sequence, and stirring for 10-15 minutes to obtain a uniform precursor solution;
(6) placing the precursor solution in an autoclave, and moving the autoclave into a dry box kept at 180° C. for 24 hours to obtain a solid product;
(7) adding the solid product into 100 mL of a mixed solution of glacial acetic acid and distilled water in a volume ratio of 1:10, and stirring, and filtering to obtain a filter cake; the filter cake being washed with distilled water for 3 to 5 times, and dried to obtain a La-doped CaTiO3 powder or a CaTiO3 powder with a small amount of La(OH)3, i.e. a powder having a nominal chemical formula of Ca0.95La0.05TiO3 (nominal composition), also referred to as Ca0.95La0.05TiO3 powder; and
(8) sintering the Ca0.95La0.05TiO3 powder in a vacuum hot-pressing sintering furnace at 1500° C. for 2 hours, with a vacuum degree of ≤0.1 Pa, a press of 20 MPa, obtaining a CaTiO3-based thermoelectric ceramic sheet, i.e., a ceramic sheet having a nominal chemical formula of Ca0.95La0.05TiO3 (also referred to as Ca0.85La0.15TiO3 ceramic sheet), wherein the degree of vacuum reached ≤0.1 Pa at a high temperature.
The Ca0.85La0.15TiO3 ceramic sheet as prepared in Example 3, the Ca0.9La0.1TiO3 ceramic sheet as prepared in Example 4 and the Ca0.95La0.05TiO3 ceramic sheet as prepared in Example 5 are characterized, and the results shown in
It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, but not to limit them; although the present disclosure has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it is still possible to modify the technical solutions described in the foregoing embodiments, or equivalently replace some or all of the technical features; and that inclusion of these modifications or replacements and any resulting embodiments nonetheless fall within the scope of technical solutions of the present disclosure.
Number | Date | Country | Kind |
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202010234846.7 | Mar 2020 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/101807 | 7/14/2020 | WO |