The present invention relates to new anion exchange polymers and (blend) membranes made from polymers containing highly fluorinated aromatic groups by means of nucleophilic substitution and processes for their production by means of nucleophilic aromatic substitution and their areas of application in membrane processes, in particular in electrochemical membrane processes such as fuel cells, electrolysis and redox flow batteries.
It is known from the literature that perfluoroarylenes can undergo nucleophilic substitution reactions. Recent publications have shown that polymers containing perfluoroarylated building blocks can be chemically modified in a polymer-analogous reaction; C. R. Becer, K. Babiuch, D. Pilz, S. Hornig, T. Heinze, M. Gottschaldt and U. S. Schubert, Macromolecules 2009, 42, 2387-2394; C. R. Becer, K. Kokado, C. Weber, A Can, Y Chujo, U. S. Schubert, Journal of Polymer Science: Part A: Polymer Chemistry, 2010, 48, 1278-1286. The authors also demonstrated the activating effect of the perfluorinated building blocks on the C—F bond through a “click” reaction between thiol-based nucleophiles and poly(pentafluorostyrene). Another example of a nucleophilic aromatic substitution reaction on F-containing aromatics is the reaction of a polymer of decafluorobiphenyl and 4,4′-thiodibenzenethiol, in which the S-bridges had previously been oxidized to sulfone bridges with H2O2, with NaSH, at which all F of the octafluorobiphenyl building block of the polymer had been replaced by SH groups. In the next reaction step, the SH groups were then oxidized with H2O2 to SO3H groups, with hypersulfonated aromatic polymers having been obtained; Shogo Takamuku, Andreas Wohlfarth, Angelika Manhart, Petra Rader, Patric Jannasch, Polym. Chem., 2015, 6, 1267-1274. An example of nucleophilic substitution of a polymer with aromatic Fs activated for nucleophilic substitution in the side chain is a publication by Guiver, Kim et al, in which the F of the 4-fluorosulfonyl side group was nucleophilically substituted by the strong N-base tetramethylguanidine (Dae Sik Kim, Andrea Labouriau, Michael D. Guiver, Yu Seung Kim, Chem. Mater. 2011, 23, 3795-3797). A few examples of a nucleophilic C—P bond formation of perfluorinated arylenes with nucleophilic organophosphorus compounds are known from the literature (L. I. Goryunov, J. Grobe, V. D. Shteingarts, B. Krebs, A. Lindemann, E.-U. Wüthwein, Chr. Mueck-Lichtenfeld, Chem. Eur. J. 2000, 6, 24, 4612-4622; R. M. Bellabarba, M. Nieuwenhuyzen and G. C. Saunders, Organometallics 2003, 22, 1802-1810; B. Hoge and P. Panne, Chem. Eur. J. 2006, 12, 9025-9035), including work in which the 4-F on the polymer poly(pentafluorostyrene) was nucleophilically substituted by tris(trimethylsilyl)phosphite, and the polymeric phosphonic acid silyl ester was then hydrolyzed by water to form the free phosphonic acid (V. Atanasov, J. Kerres, Macromolecules 2011, 44, 6416-6423). Another work involved the substitution of the 4-F of poly(pentafluorostyrene) by the SH moiety using NaSH, followed by oxidation of the SH group to the sulfonic acid group SO3H with hydrogen peroxide (V. Atanasov, M. Burger, S. Lyonnard, G Gebel, J. Kerres, Solid State Ionics, 2013, 252, 75-83).
In the context of the present invention, it was surprisingly found that the nucleophilic substitution of the F of activated aromatic C—F bonds of perfluorinated arylenes (low molecular weight compounds, oligomers and polymers) anion exchange polymers can be obtained, which are characterized by high chemical stability, and therefore can be used advantageously in electrochemical applications such as alkaline or acidic fuel cells, alkaline or acidic electrolyzers, or redox flow batteries.
The object of the present invention is accordingly characterized by the embodiments characterized in the claims.
The figures show:
The first embodiment of the invention relates to the reaction of a perfluorinated aryl with a strong organic secondary or tertiary N-base, where the perfluorinated aryl may be a small molecule, an oligomer or a polymer. The first embodiment of the invention is shown in
The second embodiment of the invention relates to strong N-bases in which an NH bond is replaced by an N-alkali metal bond. These alkali metal-nitrogen compounds are alkali metal amides. The alkali metal can be Li, Na, K, Rb or Cs, with Li being preferred. The alkali metal amides react with the perfluorinated arene (low molecular weight, oligomer or polymer) with nucleophilic alkali metal-F-exchange (SNAr), as shown in
In principle, any alkali metal amides can be reacted with the perfluoroarenes according to the invention. Lithium amides are preferred in the invention. A non-limiting selection of lithium amides is shown in
A third embodiment of the invention relates to the substitution of additional F of the low molecular weight, oligomeric or high polymeric perfluoroarenes containing tertiary amino groups or quaternary ammonium groups by other nucleophiles. In principle, the type of nucleophile or nucleophiles substituting the F is not restricted, but all nucleophiles that react with perfluoroarenes with nucleophilic exchange of the F are suitable.
However, the following nucleophiles are preferred (without limiting the choice of nucleophiles):
The third embodiment for obtaining the low molecular weight, oligomeric and polymeric compounds according to the invention can be obtained in the following sequence:
It was also found, surprisingly, that the novel polymers according to the invention in all of the above three embodiments can be readily converted with other suitable polymers to form blend membranes. A non-limiting selection of blend membranes according to the invention is listed below:
The present invention is explained in more detail by the following examples without being restricted thereto.
1.1.1 Tetramethylguanidine-Modified PPFSt (PPFSt-TMG)
PPFSt (1 g, 5.15 mmol) was dispersed in DMAc (20 mL) at 130° C. for 2 h in a three-necked round bottom flask equipped with condenser, argon inlet and outlet. After cooling to room temperature, tetramethylguanidine (2.97 g, 25.8 mmol) was added into the reaction solution. The reaction solution was stirred at 130° C. for 24 hours. Then the polymer was precipitated by dropping the polymer solution into water. The polymer obtained was washed several times with plenty of water and dried in an oven at 60° C. for 24 hours. A degree of substitution of 100% was confirmed by 19F-NMR showing 2 peaks after the reaction (ortho and meta positions) (
1.1.2 Quaternization of PPFSt-TMG (M-PPFSt-TMG)
Quaternization of PPFSt-TMG was performed by methylation using dimethyl sulfate. PPFSt-TMG (1 g, 3.45 mmol) was dissolved in 20 mL of DMAc in a round bottom flask equipped with septum, condenser, argon inlet and outlet for 3 hours at room temperature under an argon atmosphere. After complete dissolution, dimethyl sulfate (1 mL, 10.4 mmol) was slowly added via syringe. The reaction mixture was stirred at 90° C. for 16 hours. After cooling to room temperature, the polymer solution was precipitated in acetone. The polymer obtained was washed twice with acetone and oven dried at 60° C. for 24 hours. 100% DOS was confirmed by 1H-NMR, showing a complete peak shift of the methyl groups (N—CH3 (a), from 2.5 ppm to 2.9 ppm), and a new peak can be identified by methylation (b) N—CH3 are assigned.
1.1.3 Solubility tests of the synthesized polymers
Synthesis of PPFSt-TBF: PPFSt (1 g, 5.2 mmol) was dissolved in 40 mL of methyl ethyl ketone (MEK) in a 100 mL three-necked flask equipped with argon inlet, outlet, and condenser. After complete dissolution of PPFSt, triethylamine (7.82 g, 15 equivalents to PPFSt) and 4-fluorobenzenethiol (1.65 mL, 3 equivalents to PPFSt) were added to a polymer solution. Then the reaction mixture was kept at 75° C. for 24 hours. The synthesized polymer was obtained by precipitation in methanol. The polymer was washed several times with methanol and dried in an oven at 60° C. for 18 hours; almost complete substitution determined by 19F NMR.
Synthesis of PPFSt-TBF-OX: PPFSt-TBF (3 g, 10 mmol) was dispersed in 60 mL of trifluoroacetic acid in a flask fitted with a condenser. Then 10 mL of hydrogen peroxide (30% in water, 100 mmol) was added dropwise to a reaction flask. A reaction solution was stirred at 30° C. for 72 hours, followed by 1 hour at 110° C. After cooling to room temperature, the reaction solution was poured into water to obtain the polymer. The polymer obtained was washed several times with water and dried in an oven at 60° C. for 18 hours; chemical shift of aromatic region indicates successful oxidation from sulfide to sulfone.
Synthesis of PPFSt-TBF-OX-TMG: PPFSt-TBF-OX (3.34 g, 10 mmol) was dissolved in DMAc in a three-necked flask equipped with argon inlet, outlet and condenser. After complete dissolution, TMG (10 mL, 80 mmol) was added into the polymer solution and stirred at 130° C. for 20 h. Then the polymer was isolated by precipitation in water. The polymer obtained was washed several times with water and dried in an oven at 60° C. for 24 hours; partial guanidization confirmed by 1H-NMR: 3 peaks in the aromatic region and a strong peak at 2.6 ppm due to N—CH3 from tetramethylguanidine groups.
Synthesis of M-PPFSt-TBF-OX-TMG: Methylation of PPFSt-TBF-OX-TMG was performed with dimethyl sulfate (DMS) in DMAc. PPFSt-TBF-OX-TMG was dissolved in DMAc. After complete dissolution, DMS was added to a polymer reaction solution and the temperature was raised to 90° C. The reaction was mechanically stirred at this temperature for 20 hours. Then the polymer was obtained by precipitation in acetone. The polymer was washed with acetone and dried in an oven at 60° C. for 24 hours; chemical shift of a tetramethylguanidine peak from 2.6 to 3.7 ppm and a new peak at 3.4 ppm due to methylation.
M-PPFSt-TMG polymer was dissolved in DMSO as a 5 wt % polymer solution. %. F6PBI was dissolved in DMSO at 80° C. as a 5 wt % solution. The two polymer solutions were mixed together in specific ratios as described in the table. A polymer blend solution was cast onto a glass plate and placed in a convection oven at 80° C. for 24 hours to evaporate the solvent. The resulting mixed membranes were peeled from the glass plate by immersion in deionized water. The mixed membranes were stored in a ziplock bag for further use. Mixed membranes of M-PPFSt-TBF-OX-TMG with F6PBI were prepared in the same way.
2.3.1 Coulombic Efficiency (CE), Voltage Efficiency (VE) and Energy Efficiency (EE)
The Coulombic Efficiency (CE) (a), Voltage Efficiency ( ) VE (b) and Energy Efficiency (EE) (c) of blend membranes and a Nafion 212 membrane are shown in
2.3.2 Self-Discharge Test
The self-discharge test of mixed membranes and a Nafion 212 membrane can be found in
2.3.3 Long Term Cycling Test
The results of the long-term cycling test of blend membranes and of a Nafion 212 membrane can be found in
The grafting of 1-(2-dimethylaminoethyl)-5-mercaptotetrazole onto poly (pentafluorostyrene) was performed according to the literature (if published, degree of substitution: 30%). Tetramethylguanidine was introduced onto partially grafted PPFSt-MTZ. 1 g of partially substituted PPFSt-MTZ was dissolved in 20 ml of DMAc equipped with a condenser, argon inlet and argon outlet. After completely dissolving at 90° C. for 1 hour, tetramethylguanidine was added into the polymer solution and kept at 130° C. for 24 hours. The polymer solution was precipitated in water. The polymer obtained (PPFSt-MTZ-TMG) was washed several times with water and dried in an oven at 60° C. for 24 hours.
Methylation: Methylation was carried out with dimethyl sulfate at 90° C. However, at this temperature a precipitate was observed.
In a glass vial, 0.3 g M-PPFSt-MTZ (prepared according to the literature, if published, 41% DOS) was dissolved in 10 ml DMSO. After complete dissolution, triethylamine (0.27 g) and 1,6-hexanedithiol (0.19 g) are added to the polymer solution. After homogenization, the mixed solution was poured into a Petri dish. This is placed in a closed oven (or with Petri dish cover) at 60° C. to ensure a reaction time of 1 day, followed by 8 hours at 120° C. with vacuum to remove residual chemicals. As shown in figure (b), a mechanically stable crosslinked membrane was obtained. The IEC of XL-M-PPFSt-MTZ was 0.28 mmol/g and the conductivity measured in 1 M H2SO4 was 1.77±0.18 mS/cm. Even the IEC and conductivity were lower compared to mixed membranes. Crosslinking using dithiol compounds is a possible fabrication route to obtain the mechanically stable membranes since the homo-M-PPFSt-MTZ polymer membrane was mechanically unstable.
In a 500 mL 3-necked round bottom flask equipped with a reflux condenser and an argon inlet and outlet, PPFSt (10 g, 51.5 mmol) was dissolved in THF (200 mL) at 90° C. for 1 hour under argon flow. The 1-hexanethiol (3.8 mL, 27.1 mmol) and DBU (8 mL, 52.5 mmol) were added at this temperature and stirred for 15 hours. After cooling to room temperature, the viscous solution was slowly poured into isopropanol to form a yellowish precipitate. The resulting polymer was washed several times with isopropanol and dried in a forced air oven at 60° C. for 24 hours.
Yield: 9.8 g
19F NMR (400 MHz, CDCl3, ppm): −134 (s, 2.8F), −143 (s, 4.9F), −154 (s, 1F). −161(s, 2.1F) (
1H NMR (400 MHz, CDCl3, ppm): 0.90 (t, 1.8H), 1.27-1.54 (m, ca. 5H), 1.99 (s, 2H), 2.41 (s, 0.8H), 2.88 (s, 1.2H))(
PPFSt-TH (8 g, 31.6 mmol) was dissolved in DMAc (200 mL) in a 500 mL 3-neck flask with condenser and argon flow at 130° C. for 2 hours. After cooling to room temperature, TMG (19.8 ml, 158 mmol) was dropped into the polymer solution and reacted at 130° C. for 24 hours. After cooling, the brownish reaction solution was precipitated dropwise in deionized water to obtain the polymer. The polymer was isolated by filtration and washed several times with deionized water. The final polymer was dried in a forced air oven at 60° C. for 24 hours.
Yield: 9.04 g
PPFSt-TH-TMG (7 g, 24 mmol) was dissolved in DMAc (150 mL). After complete dissolution, DMS (20.5 mL, 72.1 mmol) was added to the reaction solution with a syringe. The reaction was maintained at 90° C. for 12 hours with vigorous stirring. The reaction solution was then added dropwise to diethyl ether and washed twice with diethyl ether and once with deionized water. The resulting polymer was dried in a vacuum oven at 60° C. under 1 mbar for 24 hours.
Yield: 7.5 g
An m-PBI was dissolved at 5.2% by weight in DMAc. The m-PBI solution was cast onto a glass plate and the solvent evaporated in a forced air oven at 80° C. for 24 hours. The membrane was then peeled off the glass plate by soaking in a water bath. The resulting membrane was dried at 90° C. for 12 hours and stored in a ziplock bag before use. A 5 wt % polymer solution of
M-PPFSt-TH-TMG was prepared by dissolving in DMAc. The solution was poured onto a Teflon sheet and placed in a forced air oven at 60° C. for 24 hours to evaporate the solvent. The membrane was removed from the glass support by immersion in water. The resulting membrane was conditioned by 10 wt % aqueous sodium chloride solution at 60° C. for 3 days, followed by 1 day immersion in DI water at 60° C., washed extensively with DI water and then stored in a zip-lock bag before further use (
The PA doping was carried out by determining the weight before and after doping in aqueous PA solutions of different concentrations. Before PA doping, the membranes were dried at 6° C. for 24 hours, followed by measurement of their dry masses. The dried membrane samples were immersed in PA solutions at room temperature for 24 hours. The membrane samples were removed from the PA solution and blotted with a paper towel to remove phosphoric acid on the surfaces. Then the doped membranes were weighed (
Doping level (%)=[(Wafter−Wdry)/Wdry]×100
Wafter: membrane weight after PA doping, Wdry: membrane weight before PA doping
Acid doping level (ADL) PA/functional group=[(Wafter−Wdry)×0.85/97.99]/[(Wdry/IEC of the membrane)×1000]
Wafter: Membrane weight after PA doping
Wdry: Membrane dry weight
IEC: Ion Exchange Capacity
The degree of substitution was calculated from the integral ratios between substituted and unsubstituted aromatic rings in NMR spectra. The theoretical ion exchange capacity (CEC) of membranes was calculated from the function of the IEC with the degree of substitution (obtained from NMR).
To investigate the thermal stability of the synthesized polymers, a thermogravimetric analysis (TGA) was performed using a NETZSCH TGA, model STA 499C, coupled to FT-IR; accomplished. The temperature was raised at a heating rate of 20° C. per minute under mixed oxygen and nitrogen atmosphere (oxygen: 56 mL/min, nitrogen: 24 mL/min). (
For the structural analysis of polymers, FTIR spectra were recorded at room temperature as a function of the wavenumber range from 4000 to 400 cm−1 with 64 scans and the attenuated total reflection (ATR) mode using a Nicolet iS5 FTIR spectrometer (
To fabricate a membrane-electrode assembly (MEA), a phosphoric acid-doped membrane was sandwiched between two electrodes. The gas diffusion electrode (GDE) was provided by Freudenberg and contained 1.5 mg Pt/cm2 and the same electrodes were used on both the anode and cathode sides with an active area of 23.04 cm2. The MEA was installed in a commercially available single cell, which had been sealed with a torque of 3 Nm. Fuel cell tests were performed using a commercial test station (Scribner 850e, Scribner Associates Inc.). Fuel cell performance was studied with non-humidified gases on both the anode and cathode sides at ambient pressure. The flow rates of H2 at the anode and air at the cathode were 0.25 and 1.25 L/min, respectively (
Number | Date | Country | Kind |
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10 2019 008 024.6 | Nov 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/082403 | 11/17/2020 | WO |