The present invention relates to a catwalk as a path for an inspection work that is provided in a construction machine having an upper slewing body.
A construction machine having an upper slewing body, such as a hydraulic shovel, for example, has a large vehicle height in case of a large machine type. Because, an inspection work and the like of devices arranged in the upper slewing body is difficult to be performed from the ground, a catwalk as a path for the inspection work is provided on a side surface of the upper slewing body (see Patent Document 1, for example).
Because the catwalk is provided on the side surface of the upper slewing body, when the upper slewing body has been slewed, an operator can consciously avoid a collision against an obstacle at a side higher than the catwalk. However, a longitudinal end part of the catwalk at the back of the operator at the outermost side of slewing is occasionally damaged due to contact against an obstacle such as a mound of excavated soil at the side. Further, there has been a problem in that, because of deformation due to the damage, a service door on the side surface of the upper slewing body cannot be opened and the inspection work and the like of devices inside the door cannot be performed.
Techniques for solving this problem are being developed. For example, there is a technique for fitting a whole catwalk turnably upward from a horizontal posture so that the whole catwalk is turned upward when the catwalk has been contacted to the obstacle (see Patent Document 2).
As another example of a technique, a rear portion of the catwalk is set storable in the catwalk that is fixedly set at a front portion of the vehicle so that the rear portion is stored to prevent contact against the obstacle at the slewing work time, and the rear portion is returned to a non-stored position at the inspection work time (see Patent Document 3).
Patent Document 1: Japanese Patent Application Laid-open No. 2006-45853
Patent Document 2: Japanese Patent Application Laid-open No. 2000-303500
Patent Document 3: Japanese Patent Application Laid-open No. H5-179676
These improved catwalks have further problems that are desired to be solved, as follows.
According to the structure of fitting the whole of the catwalk turnably upward from the horizontal posture, the fitting bracket (the portion of 6 in FIG. 2 of Patent Document 2) is greatly hollowed out to avoid the turning locus of the tread surface plate (the portion of 3b in Patent Document 2) at the inner side from the turning center. Therefore, when the treading plate surface at the inner side from the turning center is trod, the catwalk is turned and unstable. And also because it is difficult to secure rigidity of the bracket due to the hollowing out, the bracket is susceptible to damage and deformation. When there is a larger difference between the height of the outer end (the portion of 3a in FIG. 2 of Patent Document 2) that is brought into contact with the obstacle and the height of the turning center, reactive force of the obstacle becomes force that causes the catwalk to be turned. When the difference is larger, the hollowing out of the bracket becomes large and susceptible to damage and deformation. In a mode of fixedly holding the catwalk at a much higher turning position, it becomes troublesome to return the whole to the original at the time of using the catwalk.
The technique for storing a part of the catwalk in the fixed catwalk has a risk that the catwalk is damaged by contact with the obstacle, when the storing of the part of the catwalk is missed. Further, the structure becomes complex, and manufacturing cost becomes high. When the stored portion is damaged by soil and the like, the storing or taking out the rear portion becomes difficult.
The present invention has been made in view of the above. A technical subject of the invention is to provide a catwalk of a construction machine that can effectively prevent damage of the catwalk due to contact against an obstacle at a slewing time, that can prepare a stable working path, that has a simple structure, and that can be easily handled.
According to the present invention, a catwalk of a construction machine that achieves the above technical subject is provided, the catwalk being a path that is set to extend along a side surface of an upper slewing body of a construction machine having the upper slewing body, and the catwalk including comprising: an outer flip-up portion that is fitted turnably between a horizontal position and an upper position around a first axial line which is positioned at a side of the side surface of the upper slewing body, and that has an outer path surface formed outside the side surface above the first axial line; and an inner flip-up portion that is fitted turnably between a horizontal position and an upper position around a second axial line which is extended above and parallel to the first axial line, that forms an inner path surface which is positioned between the outer path surface and the side surface substantially in the same plane with the outer path surface, and that is pushed upward by upward turning of the outer flip-up portion.
Preferably, the inner path surface has substantially the same axial line direction length as that of the outer path surface.
The inner flip-up portion has contacting members that are extended in the second axial line direction and that have arc-shaped cross sections which are brought into contact with the outer flip-up portion, at an outer end part separated from the side surface.
Further, the second axial line is formed by hinges for turnably fitting the inner flip-up portion.
The outer flip-up portion includes a bumper as a buffer member that is fitted obliquely downward, at an outer end part separated from the side surface of the outer path surface.
The outer flip-up portion is fitted onto the first axial line via elastic bearings.
Further, the catwalk includes the outer flip-up portion and the inner flip-up portion, at an outermost-side end part of the catwalk in a radial direction from a slewing center of the upper slewing body.
The catwalk of a construction machine configured according to the present invention includes: an outer flip-up portion that is fitted turnably between the horizontal position and the upper position around a first axial line which is positioned at a side of the side surface of the upper slewing body, and that has an outer path surface outside the side surface above the first axial line; and an inner flip-up portion that is fitted turnably between the horizontal position and the upper position around a second axial line extended above the first axial line parallel to the first axial line by having an inner path surface substantially in plane with the outer path surface, and that is pushed upward by upward turning of the outer flip-up portion.
Therefore, based on the inclusion of the outer flip-up portion that has the outer path surface and is fitted turnably between the horizontal position and the upper position, and the inner flip-up portion that has the inner path surface substantially in plane with the outer path surface and that is pushed upward by upward turning of the outer flip-up portion, the outer flip-up portion and the inner flip-up portion flip upward when the outer flip-up portion and the inner flip-up portion are brought into contact with an obstacle. Because damage can be effectively prevented, and further because the inner flip-up portion is provided, stable path surfaces that do not require the hollowing out of supporting frames can be prepared. Further, the structure is simple and can be easily handled because the structure is not a storage structure.
Hereinafter, a catwalk of a construction machine configured following the present invention will be described in further detail with reference to the attached drawings that show a preferred embodiment of a hydraulic shovel as a representative construction machine having an upper slewing body.
Descriptions will be made with reference to
The operator operates an operating device in the operation room 8, and controls traveling of the lower traveling body 4, slewing (a right direction indicated by an arrow R and a left direction indicated by an arrow L) of the upper slewing body 6, and an operation of the working arm device 14, and achieves the operation.
On a right side surface 6a and a left side surface 6b of the upper slewing body 6, there are provided a plurality of openable doors DR for performing maintenance and inspection of the devices in the engine room 10 and the like. Catwalks 16 and 17 as paths that are used when performing the maintenance and inspection work of the devices by opening the doors DR are set by being extended forward and backward along the side surfaces 6a and 6b, on the side surfaces 6a and 6b of the upper slewing body 6.
The catwalks 16 and 17 have symmetrical and basically same structures. Therefore, details of the catwalks according to the present invention will be described based on the right side catwalk 16.
Descriptions will be made with reference to
On the outer path surface F1 and the inner path surface F2, there are fitted steel plates that are formed with known slip stoppers such as a plurality of star projections (details are not shown).
The outer flip-up portion 18 and the inner flip-up portion 19 in the present embodiment are provided in the rear end part of the catwalk 16, at the rear of the operation room 8 that is at the outermost side H in the radial direction from the slewing center X of the upper slewing body 6. When the front end part becomes at the outermost side of the slewing radius, the outer flip-up portion 18 and the inner flip-up portion 19 may be provided in the front end part. Alternatively, the outer flip-up portion 18 and the inner flip-up portion 19 may be provided over a total length of the catwalk 16.
The outer flip-up portion 18 will be described with reference to
Hollow bosses 20a, each formed at each one end of each arm 20, are fitted, forming the axial line Y1, to supporting frames 24 that are fitted to the side surface 6a of the upper slewing body 6 with a plurality of bolts 22. At the other end sides of the arms 20, the outer path surface F1 in a rectangle is formed to which the arms 20 are connected.
A “horizon” position (indicated by the solid line in
The contact state may be held by a unit that can be manually removed such as an elastic rubber latch (not shown).
The outer end part which is separated from the side surface 6a of the outer path surface F1 includes a bumper 26 as a buffer member that is fully extended in the longitudinal direction (the left and right direction in
In this way, the outer flip-up portion 18 is fitted to be able to be turned and flipped up between the “horizon” (indicated by the solid line in
The inner flip-up portion 19 will be described with reference to
The inner flip-up portion 19 includes contacting members 19c having arc shaped cross sections that are extended to a direction of the second axial line Y2 and are brought into contact with the outer flip-up portion 19, on a long-side rear surface at the opposite side of the hinges 19b of the body 19a. Both end parts in the longitudinal direction of the inner path surface F2 that has substantially the same axial line direction length as that of the outer path surface F1 are formed to stride over both end parts in the longitudinal direction of the outer flip-up portion 18 at the time of turning between the “horizontal position” and the “upper position”.
The inner path surface F2 that is substantially in plane with the outer path surface F1 of the inner flip-up portion 19 has the “horizon” position (indicated by the solid line in
The supporting frames 24 will be described with reference to
The pair of vertical plate parts 24b include stoppers 25 to which the stopper plates 20b provided in the arms 20 of the outer flip-up portions 18 are contacted. The lower ends of the pair of vertical plate parts 24b are respectively formed with bearing parts for forming the axial line Y1.
The bearing parts will be described with reference to
That is, the bosses 20a are positioned between the vertical plate parts 24b of the supporting frames 24. Each boss 20a includes a cylindrical elastic bearing 32a that is sandwiched and inserted into between a pair of spacers 32b. Each arm 20 is fitted to the supporting frame 24, with a bolt 34a that is passed through the supporting frame 24 and the elastic bearing 32a and that forms the axial line Y1, and with double nuts 34b of the other end of the bolt 34a.
The head part of the bolt 34a and the front screw parts and the nuts 34b are protected from damages from the outside, by cylindrical covers 36a and 36b that are formed respectively in the vertical plate parts 24b of the supporting frame 24.
A state that the outer flip-up portion 18 and the inner flip-up portion 19 are observed from a lower rear side in the supporting frames 24 will be described with reference to
The bosses 20a as the turning centers of the arms 20 of the outer flip-up portion 18 are supported in the respective supporting frames 24. The stopper plate 20b of the arm 20 that defines the “horizon” position of the outer flip-up portion 18 and the stopper 25 of the supporting frame 24 are positioned in the supporting frame 24. Therefore, the turning center of the arm 20, the positioning stopper, and the like are not easily susceptible to damages by an external obstacle such as soil.
A case where the outer flip-up portion 18 is in contact with an obstacle will be described next with reference to
The rubber latch that holds the outer flip-up portion 18 may be set to be extended according to a size of the reactive force Z1 from the obstacle. Alternatively, the rubber latch may be set to be extracted or broken.
When the outer flip-up portion 18 is turned between the “horizontal position” and the “upper position”, the arms 20 of the outer flip-up portion 18 are brought into contact with the contacting members 19c of the inner flip-up portion 19. The inner flip-up portion 19 follows the turning of the outer flip-up portion 18, and is pushed upward to be turned between the “horizontal position” and the “upper position” around the axial line Y2.
Work effects of the catwalk of a construction machine as described above will be described.
(1) Descriptions will be made with reference to
Therefore, the outer flip-up portion 18 that has the outer path surface F1 and is fitted turnably between the horizontal position and the upper position, and the inner flip-up portion 19 that has the inner path surface F2 substantially in plane with the outer path surface F1 and is pushed upward by the turning of the outer flip-up portion 18 are provided. Based on this, when the outer flip-up portion 18 and the inner flip-up portion 19 become in contact with an obstacle, the outer flip-up portion 18 and the inner flip-up portion 19 are flipped up, and can effectively prevent damages. Further, the inner flip-up portion 19 does not require the hollowing out of the conventional supporting frames, and stable path surfaces can be prepared. Further, because the structure is not a storage structure, the structure is simple, and can be handled easily.
(2) The inner path surface F2 has substantially the same axial line direction length as that of the outer path surface F1. Therefore, stable large path surfaces can be prepared by the path surfaces F1 and F2 of the same axial line direction length.
(3) The inner flip-up portion 19 has the contacting members 19c that are extended to the second axial line Y2 direction and that have arc-shaped cross sections which are brought into contact with the outer flip-up portion 18, at the outer end part separated from the side surface 6a.
Therefore, when the outer flip-up portion 18 is turned upward by being interfered by an obstacle, the inner flip-up portion 19 is pushed upward and this avoids interference with the obstacle. When the outer flip-up portion 18 is turned, the contacting members 19c having the arc-shaped cross sections cause the inner flip-up portion 19 to be turned smoothly without being caught by the slip stoppers such as the plurality of star projections on the path surface F1.
(4) The second axial line Y2 is formed by the hinges 19b for turnably fitting the inner flip-up portion 19. Therefore, it can be ensured that the conventional hollowing out of the supporting frames for the turning should be made unnecessary, and stable path surfaces can be prepared.
(5) The outer flip-up portion 18 includes the bumper 26 as a buffer member that is fitted obliquely downward, at the outer end part separated from the side surface 6a of the path surface F1. Therefore, the outer flip-up portion 18 can be easily turned upward when a load has been received from the side (Z1).
(6) As shown in
(7) Further, as shown in
While the present invention has been described in detail based on the embodiment, the present invention is not limited to the above embodiment, and can be variously modified or amended within a range of the present invention.
In the embodiment, the inner path surface F2 and the outer path surface F1 that are turnable have substantially the same axial line direction length. However, the inner path surface F2 may be arranged such that only the rear portion is turnable and the front portion is a fixed path surface.
In the embodiment, the construction machine is a hydraulic shovel. However, the present invention can be also applied to other construction machines having an upper slewing body such as a crane vehicle, for example.
2 hydraulic shovel (construction machine)
6 upper slewing body
6
a,
6
b side surface
16, 17 catwalk
18 outer flip-up portion
19 inner flip-up portion
19
b hinge
19
c contacting member
26 bumper
32
a elastic bearing
F1 outer path surface
F2 inner path surface
H outermost side
S obstacle
X axial line (slewing center)
Y1 first axial line
Y2 second axial line
Number | Date | Country | Kind |
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2013-172075 | Aug 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/067837 | 8/21/2014 | WO | 00 |