Caulking gun

Information

  • Patent Grant
  • 6640998
  • Patent Number
    6,640,998
  • Date Filed
    Friday, August 9, 2002
    22 years ago
  • Date Issued
    Tuesday, November 4, 2003
    21 years ago
Abstract
A caulking gun having a hand-held trigger operating clamp with a blade mounted on the clamp whereby the clamp and the bar cooperate to cause a cartridge containing caulk to move axially against a fixed plunger mounted on the clamp and the blade servers the cartridge containing caulk to permit the plunger to be advanced the length of the cartridge containing caulk.
Description




FIELD OF THE INVENTION




The present invention relates to caulking guns and more particularly to a caulking gun wherein a cartridge containing caulk is moved axially against a fixed plunger causing the caulk to be emitted in metered quantities from an associated nozzle.




BACKGROUND OF THE INVENTION




Caulk is commonly used for home repair and the like. The caulk is typically applied to militate against liquid and air from penetrating the interface between building components. A caulking gun is used to hold a cartridge containing caulk and cause the caulk to be dispensed from a nozzle on the cartridge.




In prior art caulking guns, the plunger for forcing the caulk from the cartridge containing caulk is caused to move in an axial direction toward the cartridge nozzle while the cartridge remains fixed. As the cartridge containing caulk is emptied, the weight of the remaining caulk is concentrated at one end of the cartridge. A weight imbalance is created and can cause fatigue in the user resulting in short duty cycles.




An object of the invention is to produce a caulking gun which is easy to use.




Another object of the invention is to produce a caulking gun which is economical and simple in structure.




Still another object of the invention is to produce a caulking gun which is surprisingly well balanced thus enabling the user longer duty cycles without undue fatigue.




Another object of the invention is to produce a caulking gun where the user is able to insert and remove the cartridge containing caulk with ease.




SUMMARY OF THE INVENTION




The above, as well as other objects of the invention, may be readily achieved by a caulking gun having: an elongate bar; a clamp mechanism for moving the bar in a first axial direction; a plunger mounted on the clamp; a bracket secured to the bar for receiving a cartridge containing caulk and permitting a caulk emitting nozzle thereof to extend therethrough; and at least one blade mounted on the clamp for axially severing the cartridge containing caulk as the bar, the bracket, and the cartridge are caused to move by the clamp relative to the plunger.











BRIEF DESCRIPTION OF THE DRAWINGS




The above, as well as other objects, features, and advantages of the present invention will be understood from the detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings, in which:





FIG. 1

is a side elevational view of a caulking gun assembly with portions cut-away incorporating the features of the invention illustrating the gun in use with a cartridge containing caulk;





FIG. 2

is a sectional view of the caulking gun assembly taken along line


2





2


of

FIG. 1

; and





FIG. 3

a fragmentary sectional view of the caulking gun assembly generally taken along line


3





3


of FIG.


2


.











DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENT




Referring now to the drawings, and particularly

FIG. 1

, there is shown generally at


10


a caulking gun incorporating the features of the invention. The caulking gun


10


includes an elongate bar


12


. The bar


12


is adapted to be disposed in sliding relation within a hand held clamp mechanism


14


.




The clamp


14


includes an operating trigger


16


and an associated handle grip


18


. The trigger


16


is pivotally mounted to the clamp


14


by a pin


20


. A linkage


22


is disposed between the grip


18


and a collar


24


to translate the pivoting motion of the trigger


16


into linear motion of the bar


12


. The collar


24


includes an aperture formed therein. Hence, the trigger


16


of the clamp


14


is effective to move the bar


12


in a first axial direction.




The bar


12


is inserted through an axial spring


26


which has one end seated against the clamp


14


. The other end of the spring


26


urges the collar


24


against a flat surface of the clamp


14


which is substantially perpendicular to the longitudinal axis of the bar


12


.




The clamp


14


further includes a locking lever


28


for militating against retrograde movement of the bar


12


in a direction opposite to the first axial direction caused by the clamp


14


. The locking lever


28


is pivotally disposed in a groove


30


formed in the clamp


14


. The bar


12


is inserted through an aperture formed in the locking lever


28


and an axial spring


32


. One end of the spring


32


is seated against the clamp


14


and the other end of the spring


32


urges the locking lever


28


outwardly from the clamp


14


. The locking lever


28


thereby militates against a reverse movement of the bar


12


with respect to the clamp


14


.




The clamp


14


includes a plunger


34


. The plunger


34


is adapted to be received within the base of a cartridge containing caulk


36


. The plunger


34


can be formed as part of the clamp


14


or as a part separate from the clamp


14


.




A bracket


38


secured to the bar


12


is adapted to receive the caulk emitting nozzle


40


of the cartridge


36


. The caulk emitting nozzle


40


extends through a suitable aperture


42


formed in the bracket


38


. The bracket


38


is in axial alignment with the plunger


34


.




Two blades


44


are mounted on the clamp


14


adjacent the plunger


34


. The blades


44


are employed to axially sever the wall of the cartridge


36


as the bar


12


and the bracket


38


are caused to move axially by the clamp


14


. As the cartridge


36


is thus moved, the plunger


34


, being fixed relative to the axial movement thereof, is effective to penetrate the interior of the cartridge


36


and force the caulk


46


in the cartridge


36


outwardly through the nozzle


40


. In order to allow the plunger


34


to penetrate the interior of the cartridge


36


, the blades


44


are effective to remove a strip


48


of the side wall of the cartridge


36


. The strip


48


of the side wall of the cartridge


36


is caused to enter a passageway


50


to prevent interference with operation of the caulking gun


10


.




In operation, the trigger


16


is pulled toward the handle grip


18


. The trigger


16


is thereby caused to pivot about the pin


20


. The linkage


22


is caused to move with the trigger


16


and causes the collar


24


to grip the bar


12


. The bar


12


is caused to move in the direction of the movement of the trigger


16


and consequently the bracket


38


is caused to move toward the plunger


34


to force the caulk


46


outwardly through the nozzle


40


. The spring


26


urges the collar


24


to return to its original position and hence the trigger


16


to return to its original position for a repeat of the action detailed above.




As the bar


12


is moved axially by operation of the operating trigger


16


, the locking lever


28


will readily permit the axial movement in the first direction and militates against a reverse movement. At the completion of a caulking operation, or when it is desired to remove the cartridge


36


from the caulking gun


10


, the locking lever


28


is grasped and pulled toward the handle grip


18


, freeing the bar


12


to move axially. The spring


32


urges the locking lever


28


to return to its original position, thereby continuing to militate against reverse movement of the bar


12


.




As the cartridge


36


empties, the weight of the unused caulk


46


remains adjacent the clamp


14


. Balance around the clamp


14


is therefore maintained as the cartridge


36


empties which results in less fatigue and extended duty cycles for the user.




From the foregoing description, one ordinarily skilled in the art can easily ascertain the essential characteristics of this invention and, without departing from the spirit and scope thereof, can make various changes and modifications to the invention to adapt it to various usages and conditions in accordance with the scope of the appended claims.



Claims
  • 1. A caulking gun for a cartridge including an exit nozzle and containing caulk comprising:a an elongate bar; a clamp mechanism for moving said bar in a first axial direction; a plunger mounted on said clamp mechanism; a bracket secured to said bar for receiving a cartridge containing caulk and permitting the exit nozzle thereof to extend therethrough; and at least one blade mounted on said clamp mechanism for axially severing the cartridge containing caulk as said bar is caused to move in the first axial direction.
  • 2. The caulking gun according to claim 1, wherein said clamp mechanism is a trigger operated type clamp.
  • 3. The caulking gun according to claim 1, including a locking lever for militating against retrograde movement of said bar in a direction opposite to the first axial direction.
  • 4. The caulking gun according to claim 3, wherein said lever has an aperture, said bar extending through the aperture of said lever.
  • 5. The caulking gun according to claim 4, wherein said lever is pivotally mounted on said clamp mechanism.
  • 6. The caulking gun according to claim 1, wherein said bracket is in axial alignment with said plunger.
  • 7. The caulking gun according to claim 1, wherein said clamp mechanism includes a passageway formed therein to permit a strip removed from the cartridge containing caulk to pass therethrough as said bar is caused to move in the first axial direction.
  • 8. The caulking gun according to claim 1, wherein said clamp mechanism and said plunger are formed as an integral part.
  • 9. A caulking gun for a cartridge including a caulk emitting nozzle and containing caulk comprising:an elongate bar; a hand-held trigger operated clamp for moving said bar in a first axial direction; a plunger mounted on said clamp; a bracket secured to said bar in alignment with said plunger for receiving a cartridge containing caulk and permitting the caulk emitting nozzle thereof to extend therethrough; and at least one blade mounted on said clamp for axially severing the cartridge containing caulk as said bar is caused to move in said first axial direction.
  • 10. The caulking gun according to claim 9, including a locking lever for militating against retrograde movement of said bar in a direction opposite to the first axial direction.
  • 11. The caulking gun according to claim 10, wherein said lever has an aperture, said bar extending through the aperture of said lever.
  • 12. The caulking gun according to claim 11, wherein said lever is pivotally mounted on said clamp.
  • 13. The caulking gun according to claim 9, wherein said bracket is in axial alignment with said plunger.
  • 14. The caulking gun according to claim 9, wherein said clamp includes a passageway formed therein to permit a strip removed from the cartridge containing caulk to pass therethrough as said bar is caused to move in the first axial direction.
  • 15. The caulking gun according to claim 9, wherein said clamp and said plunger are formed as an integral part.
  • 16. A caulking gun for a cartridge including an outlet for caulk and containing caulk comprising:an elongate bar; a hand-held trigger operated clamp for moving said bar in a first axial direction; plunger mounted on said clamp; a bracket secured to said bar in alignment with said plunger for receiving a cartridge containing caulk and permitting the outlet thereof to extend therethrough; and at least one blade mounted on said clamp for axially severing the cartridge containing caulk as said bar is caused to move in said first axial direction.
Parent Case Info

This is a continuation of provisional patent application Ser. No. 60/135,718, filed May 25, 1999.

PCT Information
Filing Document Filing Date Country Kind
PCT/US00/13814 WO 00
Publishing Document Publishing Date Country Kind
WO00/71463 11/30/2000 WO A
US Referenced Citations (7)
Number Name Date Kind
4493436 Brokaw Jan 1985 A
4681524 Ikeda et al. Jul 1987 A
5101562 Horvath et al. Apr 1992 A
5273190 Lund Dec 1993 A
5564598 Camm et al. Oct 1996 A
5615807 Peng Apr 1997 A
5626263 Lii May 1997 A
Provisional Applications (1)
Number Date Country
60/135718 May 1999 US