The present application relies on, for priority, China Patent Application No. 201810579740.3 entitled “caulking gun with a cartridge pressure release switching device”, filed on Jun. 7, 2018, and China Patent Application No. 201810643912.9 entitled “caulking gun with a pin position switching device”, filed on Jun. 21, 2018. The subject matter of each is incorporated by reference herewith in entirety.
This invention relates to caulking guns.
A caulking gun is usually a mechanical squeezing tool that uses the principle of lever to rubberizing. When used in combination with an adhesive cartridge or adhesive stick, the adhesive can be easily pressed out from the front end of the adhesive cartridge to improve the rubberizing efficiency. Therefore, the caulking gun is widely used in the fields of architectural decoration, automobile industry, hardware tools and the like.
However, the propulsion ratio of the common caulking guns currently on the market is fixed, so that one caulking gun can not meet the construction requirements of different types of adhesives at the same time, therefore, it is necessary to equip multiple caulking guns at the same time in case of need.
At present, caulking guns of various types and purposes on the market come out in an endless stream. However, since the diameter of the output of the adhesive cartridge is smaller than the diameter of the piston inside the adhesive cartridge, in the impelling operation of a conventional caulking gun, the pressure inside the adhesive cartridge will rise, and a pressure difference is formed between the adhesive outlet and the inside of the adhesive cartridge. If the pressing operation is stopped at this time, the adhesive inside the adhesive cartridge will continue to overflow from the adhesive output under the action of pressure until the pressures inside and outside the adhesive cartridge are equal, what's more, the adhesive push rod of the conventional caulking gun can only advance in one direction and adhesive breaking can only be operated manually, which can only meet the requirements under a single construction condition, and in most cases, it will not only cause inconvenience in use, but also lead to a large waste of adhesive material.
In order to overcome the deficiencies of the prior art, the present invention proposes an innovative caulking gun, which has the effect of ‘one gun for multi-purpose’ to meet the construction requirements of different kinds of adhesives, and is convenient to manufacture and adjust, and is easy to realize the adjustment of the amount of gel breaking, to meet the needs of different applications of the caulking gun, so as to achieve the purpose of improving the adaptability of its construction operation, reducing adhesive waste and saving social resources.
The technical solution adopted by the present invention is:
A caulking gun includes a push disk, a push rod, an adhesive cartridge compartment, a trigger and a gun body; the trigger is hingedly coupled to the middle part of the gun body and cooperate with the lower part of the gun body to squeeze the adhesive, and the adhesive cartridge compartment is disposed at the front end of the gun body; the rear end of the push rod is located outside the gun body, and the front end of the push rod passes through the gun body and is disposed in the adhesive cartridge compartment; the push disk is disposed at the front end of the push rod, and the rear end of the push rod is provided with a braking device; a push piece for driving the push rod is mounted in the gun body, and the front end of the push piece is provided with a return spring; wherein the trigger is provided with a pin position switching device for adjusting a propulsion ratio; the pin position switching device comprises a camshaft pin that is rotatable and can be positioned in the corresponding gear; the camshaft pin having a first cam portion for cooperating with the gear to fix a position and a second cam portion for contacting with the push piece to adjust the propulsion ratio; the first cam portion and the second cam portion are synchronously rotated and positioned. The present invention adjusts the contact position of the push piece of the caulking gun by the pin position switching device, realizing the adjustment of different propulsion ratios, and enables the caulking gun to have the effect of ‘one gun with multiple usages’ to meet the construction requirements of different kinds of adhesives; when the cam portion rotates and shifts the gear position, the second cam portion can be synchronously rotated, thereby adjusting the contact position between the cam shaft pin and the push piece, thus realizing the adjustment of different propulsion ratios.
Further, the camshaft pin includes a cylindrical pin; the first cam portion is disposed at a first end of the cylindrical pin, and the second cam portion is disposed at the middle portion of the cylindrical pin; a second end passes through the trigger and the gun body to fixedly connected with the screw that can drive the camshaft pin to move axially away from the corresponding gear position; the outer surface of the second end of the cylindrical pin is provided with a compression spring, and the compression spring is located between the inner side of the screw end head and the trigger. The present invention drives the camshaft pin position to switch freely by pressing and rotating the screw; the present invention drives the camshaft pin axially to be reset and positioned in the corresponding gear position by the compression spring.
Further, the upper part of the trigger is a U-shaped opening, the gun body is inserted into the U-shaped opening and is pin-jointed to the trigger by a pin, and the trigger can be rotated around the gun body axis by the pin; a plurality of groove positions which cooperate with the first cam portion for positioning are provided on one side of the U-shaped opening where the camshaft pin is located; the groove positions are cam-shaped through holes, and the structure thereof is consistent with the first cam portion.
Further, the end of the pin is provided with an anti-drop unit that prevents it from coming off the trigger and the gun body.
Alternatively, the end of the pin is a rivet-flanging structure.
Further, the upper part of the gun body is provided with a cartridge pressure release switching device that is rotatable between a first position and a second position, and when the adhesive cartridge pressure release switching device is in the first position, it is in contact with a brake plate. During the rubberizing process of the caulking gun, the pressure of the adhesive cartridge is in a holding state, and when the adhesive cartridge pressure release switching device is in the second position, it is separated from the brake plate, and the pressure of the adhesive cartridge is in a releasing state during the rubberizing process of the caulking gun; the adhesive cartridge pressure release switching device includes a rotary switch, an resilient device for stabilizing the rotary switch in the first position or the second position, and a limiting structure that cooperates with the resilient device for limiting; the rotary switch including a cam portion, and a shifting part is provided on a circumferential surface of the portion, and when the rotary switch is in the first position, the protruding portion of the cam portion is in contact with the brake plate, and when the rotary switch is in the second position, the protruding portion of the cam portion is separated from the brake plate. The present invention achieves the purpose of the amount adjustment of gel breaking of the caulking gun by the cartridge pressure release switching device, so as to meet the requirements of different use occasions of a caulking gun, so as to improve the adaptability of the construction operation, reduce the colloid waste, and save the social resources. The present invention rotates the rotary switch by poking the shifting part of the cam portion, thereby controlling the stroke between the cam portion and the brake plate, thereby realizing the switching of the pressure release function of the adhesive cartridge and satisfying different requirements for the amount of glue-breaking for different adhesives.
Further, the rotary switch further comprises a rotating shaft which passes across the gun body; said cam portion is disposed at one end of the rotating shaft, and the middle portion of the rotating shaft is provided with a receiving hole for mounting the resilient device; the other end portion of the rotating shaft is provided with an elastic inverted portion; the limiting structure is disposed on the gun body, and is a limiting through hole through which the rotating shaft penetrates, and the limiting through hole is provided with a concave and convex gear cooperating with the resilient device for limiting; the outer diameter of the elastic inverted portion is greater than the inner diameter of the limiting through hole.
Alternatively, the rotary switch includes a left rotary portion and a right rotary portion, and the left rotary portion and the right rotary portion are each provided with a cam portion and a rotating shaft, and the rotating shafts of the left rotary portion and the right rotary portion are fixedly connected with each other and then being disposed across the gun body; the cam portions of the left rotary portion and the right rotary portion are oppositely disposed to improve the stability of switching.
Further, the gun body is provided with a limiting hole for mounting the resilient device and a positioning hole for the rotating shaft to pass through; the limiting structure is two dimples disposed on the inner side of one of the cam portions.
A caulking gun includes a push disk, a push rod, an adhesive cartridge compartment, a trigger and a gun body; the trigger is hingedly coupled to the middle part of the gun body and cooperates with the lower part of the gun body to squeeze the adhesive, and the adhesive cartridge compartment is disposed at the front end of the gun body; the rear end of the push rod is located outside the gun body, and the front end of the push rod is equipped through the gun body and locates in the adhesive cartridge compartment; the push disk is disposed at the front end of the push rod, and the rear end of the push rod is provided with a braking device; a push piece for driving the push rod to be advanced is mounted in the gun body, and the front end of the push piece is provided with a return spring; wherein the upper part of the gun body is provided with a cartridge pressure release switching device that is rotatable between a first position and a second position; when the cartridge pressure release switching device is in the first position, it is in contact with a brake plate and the pressure of the adhesive cartridge is in a holding state during the rubberizing process of the caulking gun; when the cartridge pressure release switching device is in the second position, it is separated from the brake plate, and the pressure of the adhesive cartridge is in a releasing state during the rubberizing process of the caulking gun; wherein the cartridge pressure release switching device comprises a rotary switch, an resilient device for stabilizing the rotary switch in the first position or the second position, and a limiting structure that cooperates with the resilient device for limiting; the rotary switch comprises a cam portion, and a shifting part is provided on a circumferential surface of the cam portion; when the rotary switch is in the first position, the protruding portion of the cam portion is in contact with the brake plate, and when the rotary switch is in the second position, the protruding portion of the cam portion is separated from the brake plate. The present invention achieves the purpose of adjusting the amount of gel-breaking of the caulking gun by the cartridge pressure release switching device, so as to meet the requirements of different use occasions of caulking gun, so as to improve the adaptability of its construction operation, reduce the colloid waste, and save the social resources. The present invention rotates the rotary switch by poking the shifting part of the cam portion, thereby controlling the stroke between the cam portion and the brake plate, thereby realizing the switching of the pressure release function of the adhesive cartridge and satisfying requirements of different amounts of gel-breaking for different adhesives.
Further, the rotary switch further comprises a rotating shaft which passes across the gun body; said cam portion is disposed at one end of the rotating shaft, and the middle portion of the rotating shaft is provided with a receiving hole for mounting the resilient device; the other end portion of the rotating shaft is provided with an elastic inverted portion; the limiting structure is disposed on the gun body, and is a limiting through hole through which the rotating shaft penetrates, and the limiting through hole is provided with a concave and convex gear that cooperates with the resilient device for limiting; the outer diameter of the elastic inverted portion is greater than the inner diameter of the limiting through hole.
Alternatively, the rotary switch comprises a left rotary portion and a right rotary portion, and the left rotary portion and the right rotary portion are each provided with a cam portion and a rotating shaft, and the rotating shafts of the left rotary portion and the right rotary portion are fixedly connected with each other and then being disposed across the gun body; the cam portions of the left rotary portion and the right rotary portion are oppositely disposed to improve the stability of switching.
Further, the gun body is provided with a limiting hole for mounting the resilient device and a positioning hole for the rotating shaft; the limiting structure is two dimples disposed on one side of the cam portions.
Further, the gun body is provided with a limiting post, and the inner side of the cam portion is provided with a limiting slot, and the limiting post is located in the limiting slot to limit the rotation angle of the cam portion, thereby enhancing the stability of the limiting structure.
Further, the resilient device includes a limiting body for limiting and an elastic body for providing a supporting force to the limiting body, preferably a compression spring and a ball.
Further, an outer surface of the cam portion is provided with a pressure releasing switching indication mark.
The beneficial effects of the invention:
1. The user can push and rotate the screw to drive the camshaft pin position to switch freely to realize adjustment of different propulsion ratios, so that the caulking gun has the effect of ‘one gun of multi-purpose usages’ and meet the construction requirements of different kinds of adhesives. It is easy to manufacture and adjust and easy to implement, thus it saves social resources.
2. The user can freely switch the cartridge pressure release switching device to open or close by the rotary switch, so that the caulking gun has the function of controlling the adhesive to be broken for multiple amounts by multiple segments, so that the caulking gun becomes multi-purpose.
3. An resilient device is provided in the cartridge pressure release switching device, which makes the switching position more stable, and sounds a reminder when the function is switched, so that the operation is more humanized.
The present invention is further illustrated by the following examples, but the invention is not limited to the specific embodiments. Those skilled in the art will recognize that the invention encompasses all alternatives, modifications, and equivalents that may be included within the scope of the claims.
Referring to
The pin position switching device of this embodiment includes a cam shaft pin 731, a compression spring 732, and a screw 733. The camshaft pin 731 is rotatable and is able to positioned in a corresponding gear position, the camshaft pin 731 has a first cam portion 7311 that cooperates with the gear for positioning and a second cam portion 7312 for contacting the push piece 4 to adjust its propulsion ratio, the first cam portion 7311 and the second cam portion 7312 are installed to rotate synchronously. When the first cam portion 7311 of the present invention rotates and shifts the gear position, the second cam portion 7312 can be synchronously rotated to adjust the contact position with the push piece 4, thereby achieving adjustment of different propulsion ratios. The camshaft pin 731 includes a cylindrical pin, the first cam portion 7311 is disposed at a first end of the cylindrical pin, and the second cam portion 7312 is disposed at a middle portion of the cylindrical pin; a second end of the cylindrical pin passes through the trigger 7 and the gun body 9 and is screwed with a screw 733 that rotates after the camshaft pin 731 is axially moved away from the corresponding gear position. The present invention drives the position of the camshaft pin 731 to be freely switched by pressing and rotating the screw 733. The outer surface of the second end of the cylindrical pin is sheathed with a compression spring 732 having a diameter smaller than the diameter of the end surface of the screw 731, and the compression spring 732 is located between the inner end surface of the screw 731 and the trigger 7. The present invention drives the camshaft pin 731 to axially reset and locates in the corresponding gear position by the compression spring 732. The height of the second cam portion 7312 is smaller than the height of the first cam portion 7311, facilitating the passage of the cam shaft pin 731. Of course, the structure of the first cam portion and the second cam portion in the present invention is not limited to the cam structure, and may be a columnar shape, a strip shape, a rib shape or even a tooth shape.
In Embodiment 1, the upper part of the trigger 7 has a U-shaped opening 71, and each side of the opening 71 is respectively provided with a upper pin hole and a lower pin hole perpendicular thereto, wherein one side of the upper pin holes is a circular through hole, and the opposite side is provided with a cam-shaped through hole and two groove positions 711 are provided on the outer side thereof, and the structure of the cam-shaped through hole conforms to the first cam portion. The camshaft pin can pass through the upper pin holes from this end in order and project from the other end, and the camshaft pin 731 can be rotated in the radial direction of the upper pin holes, and move in the axial direction thereof. Both sides of the lower pin holes are through holes through which the pin 721 can pass and couple the through holes with the gun body 9; the trigger 7 rotates with the pin 721 as an axis. The end of the pin 721 is provided with an anti-drop unit 722 for preventing it from coming off the trigger 7 and the gun body 9, or the end portion of the pin 721 may be rivet-flanged to prevent it from coming off the trigger 7 and the gun body 9.
When the adhesive is applied, the position of the camshaft pin 731 can be switched to adjust the propulsion ratio to meet the construction requirements of different types of adhesives. The specific switching operation is as follows: by hand pressing the screw 733 on the opening 71 of the trigger 7 to drive the cam shaft pin 731 connected thereto and fixed therewith to generate an axial displacement along the axis of the circular through hole of the upper pin holes, and the inner end surface of the cam portion 7311 is then higher than a side of the outer end surface of the opening 71 on which side the groove positions are provided, and then rotate the cam shaft pin 731, and release the handle when the first cam portion 7311 is aligned with the other groove position, and under the action of the elastic force of the pressure spring 732, the cam shaft pin 731 is automatically retracted, and the first cam portion 7311 is engaged in the groove. At this time, the second cam portion 7312 in the middle of the cam shaft pin 731 is also synchronously rotated, so that the contact position with the push piece 4 is changed, thereby realizing position switching, thereby realizing adjustment of the propulsion ratio. On the other hand, when the advancement ratio needs to be adjusted back, just reversely rotate the cam shaft pin 731 in the same manner, and the first cam portion 7311 is then re-engaged into the initial position of the inner groove to realize position switching.
The user of the present invention can drive the position of the camshaft pin 731 to be freely switched by pressing and rotating the screw 733 to realize different adjustment of the propulsion ratio, so that the caulking gun has the effect of ‘one gun of multiple usages’ to meet the construction requirements of different kinds of adhesives. Moreover, it is easy to manufacture and adjust, easy to implement, and saves social resources.
As shown in
As shown in
The outer end surface of the cam portion is provided with a pressure release switching indication mark.
The resilient device includes a limiting body for limiting and a resilient body for providing a supporting force to the limiting body; the limiting body is preferably a ball 12b; the resilient body is preferably a compression spring 12c, and the resilient device is disposed between the receiving hole that are located at the middle of the rotating shaft and the gun body limit through hole 91.
The limiting structure is a limiting through hole 91 through which the rotary switch 12a passes, and a groove distributed along the center of the hole is provided in the hole for engaging with the ball 12b. The gun body 9 is provided with a limiting post 93. The inner end surface of the cam portion of the rotary switch 12a is provided with a limiting slot. After the rotary switch is installed, the limiting post 93 is accommodated in the limiting slot. Thus, when the rotary switch 12a is shifted, the limiting post 93 restricts the rotary switch 12a for rotating within a desired angular range.
After the elastic inverted portion is opened, the outer diameter is slightly larger than the inner diameter of the limiting through hole 91, so that the rotary switch 12a does not exit from the limiting through hole 91 after installation and axial wobble is prevented. By poking the shifting part of the cam portion, the rotary switch 12a is rotated, thereby adjusting the distance between the cam portion and the brake plate 5, thereby realizing the switching of the pressure release function of the adhesive cartridge and satisfying different requirements of the amount of pressure released for different adhesives.
Pre-set the cartridge pressure release device as needed before use. When applied to a case where the pressure relief of the adhesive cartridge is not required, as shown in
Referring to
The left rotary portion 12a1 has a stepped shaft shape, and one end is provided with a cam portion, the outer ring of the cam portion is respectively provided with a dial portion and a square lug boss, the inner ring of the cam portion is provided with two convex blocks, and the inner end surface is provided with two dimples that are distributed along the axis of the left rotary portion 12a1 and at an angle to each other and cooperate with the ball 12b1, wherein one of the dimples corresponds to one of the lug bosses, and the outer end surface thereof has a switching indication mark.
The right rotary portion 12a2 has a stepped shaft shape, and one end is provided with a cam portion that is equal in size and opposite in position to the left rotary portion 12a1. When the two rotary portions are mounted, the dialing portion and the lug boss are just at the same position, and the shaft diameter of the right rotary portion 12a2 is slightly larger than the shaft diameter of the left rotary portion 12a1, and a through hole for accommodating the shaft portion of the left rotary portion 12a1 is provided in the shaft of the right rotary portion 12a2, and the end surface of the right rotary portion 12a2 is provided with a counter bore through which the head of the screw 12a3 passes, and the shaft end of the right rotary portion 12a2 is provided with two grooves corresponding to the convex blocks on the left rotary portion 12a1, and the left rotary portion 12a1 and the right rotary portion 12a2 are stably fixed in the radial direction by the concave-convex groove fitting.
The operation of Embodiment 3 is similar to that of Embodiment 1: when the function of cartridge pressure releasing is not required, the shifting part of the rotary switch 12a1 or 12a2 is toggled so that the lower limit end of the limit groove in the inner end surface of the right rotary portion 12a2 abuts the limiting post 93 on the gun body 9. Moreover, the limiting hole 92 on the gun body 9 is exactly coaxial with one of the dimples on the inner end surface of the cam portion of the left rotary portion 12a1, and the compression spring 12b2 pushes the ball 12b1 into the dimple and makes a “beep” sound, and after the loss of external force, it will not autorotate and keep stable. At this time, the square lug bosses on both sides of the left and right rotary portions firmly hold against the brake plate 5 at the same time, restricting the movement of the brake plate 5, and the caulking gun does not have the function of adhesive cartridge pressure releasing.
On the other hand, when the function of releasing the pressure of the adhesive cartridge is required, it is only necessary to toggle the shifting part of the rotary switch to disengage the square lug bosses of the cam portion from the above mentioned brake plate 5. At this time, the upper limit end of the limit groove of the inner end surface of the right rotary portion 12a2 is against the limiting post 93 on the gun body 9. Further, the limiting hole 92 on the gun body 9 is exactly coaxial with the other dimple of the inner end surface of the cam portion of the left rotary portion 12a1, and the compression spring 12b2 pushes the ball 12b1 into the dimple and makes a “click” sound, and after the loss of external force, it will not autorotate and keep stable.
Referring to
The right rotary portion 12a2 is provided with a counterbore for fixing the shoulder of the shaft of the left rotary portion 12a1, and when the left and right rotary portions are coupled together by the screw 12a3, the extended shaft shoulder of the left rotary portion 12a1 is just inserted into the counterbore of the right rotary portion 12a2, and the surface contact area of the rotary switch is greatly increased by the action of the extended shaft, thereby improving the comfort of use.
Referring to
Number | Date | Country | Kind |
---|---|---|---|
2018 1 0579740 | Jun 2018 | CN | national |
2018 1 0643912 | Jun 2018 | CN | national |
Number | Name | Date | Kind |
---|---|---|---|
2732102 | Ekins | Jan 1956 | A |
3311265 | Creighton, Jr. | Mar 1967 | A |
4330070 | Doubleday | May 1982 | A |
4471888 | Herb | Sep 1984 | A |
4681524 | Ikeda | Jul 1987 | A |
5197635 | Chang | Mar 1993 | A |
5314092 | Jacobsen | May 1994 | A |
5381931 | Chang | Jan 1995 | A |
5720418 | Timmerman | Feb 1998 | A |
6089412 | Snell | Jul 2000 | A |
7959039 | Beckett | Jun 2011 | B2 |
7971758 | Campbell | Jul 2011 | B2 |
8087550 | Schneider | Jan 2012 | B2 |
8444018 | Strobel-Schmidt | May 2013 | B2 |
8528793 | Brummitt | Sep 2013 | B2 |
8857673 | Szpak | Oct 2014 | B2 |
8904910 | Marsden | Dec 2014 | B2 |
9302290 | Szpak | Apr 2016 | B2 |
9827588 | Hung | Nov 2017 | B2 |
10016781 | Poppe | Jul 2018 | B2 |
10201829 | Hung | Feb 2019 | B2 |
20120031931 | Strobel-Schmidt | Feb 2012 | A1 |
20150258569 | Roe | Sep 2015 | A1 |
Number | Date | Country | |
---|---|---|---|
20190299244 A1 | Oct 2019 | US |