The present invention relates generally to a fluid pump system for an engine or other system, and more particularly, to the provision of low cost increases in the cavitation speeds of positive displacement fluid pumps, concurrent with useful power consumption reductions over a wide range of operational speeds, in applications offering limited packaging space.
The use of an adjustable nozzle area jet pump having normally non-passing pressure control valve functionality to conserve energy by delivering pressurized recirculation flow back to the inlet of a positive displacement fluid pump under widely varying load conditions is known in the art. The use of a positive displacement pump to reduce the timing gear noise emissions of an engine balance shaft module at low cost by applying the oil pump's driving torque to minimize gear tooth separation is also known. These types of engine balance shaft module applications typically drive the pump at twice engine speed by means of a driving connection with a twice engine speed balance shaft. This arrangement is beneficial in terms of both pump volumetric efficiency at low speeds and required pump packaging space claim. However, such applications often represent significant challenge when an operating speed range that is often greater than an order of magnitude in breadth is combined with a requirement for copious low speed flow volume. This is due to increased-displacement pumps generally suffering from reduced cavitation speeds, those where pump filling becomes challenged for lack of sufficient inlet passage pressure. This challenging combination is becoming increasingly commonplace with marketplace demands for ever-improving engine performance. These demands result in engine applications having both oil flow resistance-lowering features such as variable valve timing, and increased peak operating speeds.
Jet pump recirculation of unused flow volumes has proven to be an effective means of both reducing power consumption and increasing pump cavitation speeds in case of high speed applications utilizing positive displacement pumps. The energy efficiency benefits of jet pump recirculation are extendable into the lower portions of an operating speed range by means of the efficiency-broadening character of adjustable nozzle jet pumps. Additionally, the elimination of the upstream-of-jet pump pressure drop of a separate flow control valve, by integrating normally non-passing pressure control valve functionality into an adjustable nozzle jet pump offers the potential of improved recycling efficiency. However, current art systems typically require a differential control valve means, responsive to the difference between the inlet pressure and the discharge pressure of the positive displacement pump. This arrangement is much more costly and space-consumptive than necessary to achieve the desired functionality of optimized energy efficiencies and cavitation speeds in fluid pump systems that for avoidance of cost, complexity, or packaging space claim require positive displacement pumps to function over a wide range of speeds. Other prior art adjustable nozzle jet pumps having normally non-passing pressure control valve functionality similarly define much more costly and complex structures than are necessary for the purpose of achieving the above-cited desired functionality.
Accordingly, while existing pump systems are adequate for their intended purposes, there exists a need for a simpler, lower cost, and less space claim-consumptive fluid pump system for improving both cavitation speed and normal speed range power consumption. There is further need for these improvements in applications where in order to minimize cost, complexity, and/or packaging spaceclaim, positive displacement pumps are required to function over a wide range of speeds.
A pump system is provided having a positive displacement pump. The positive displacement pump includes an inlet passage and a discharge passage. The pump system further includes an adjustable nozzle jet pump valve. The adjustable nozzle jet pump valve includes a supply chamber fluidly coupled to the first positive displacement pump discharge passage. The supply chamber includes a port with a seat surface. A movable valve member having a sealing surface and a body portion is arranged in the adjustable nozzle jet. The sealing surface is arranged in sealing contact with the seat surface when in a first position. The body portion has a first face sealingly positioned within the supply chamber, and an opposing second face. The first face has a first surface area. The adjustable nozzle jet pump valve further includes an urging member, a suction chamber and a throat passage. The urging member is arranged and coupled to the second face. The suction chamber is fluidly coupled to the port. The throat passage fluidly is coupled to the suction chamber and the inlet passage. The port, the suction chamber and the throat passage are arranged in a continuous serial fluid connection to the inlet passage.
Another embodiment pump system for a variable consumptive load is also provided. The pump system includes a first positive displacement pump having an inlet passage and a discharge passage, wherein the discharge passage is arranged to couple with the variable consumptive load. A jet pump valve is provided having a variable nozzle opening area directly fluidly coupled between the discharge passage and the inlet passage. The jet pump valve also includes means for changing the area of the variable nozzle opening in direct response to changes in a fluid pressure such as that in the discharge passage. The jet pump valve further includes an urging member arranged to bias a member to close the variable nozzle opening. The jet pump valve further also includes a suction chamber adjacent the variable nozzle opening and arranged to receive fluid from the variable nozzle opening and from a fluid reservoir. A throat passage is provided in the jet pump valve and is coupled to the suction chamber. The throat passage is further fluidly coupled to receive fluid from the reservoir and from the variable valve opening. The throat passage transfers the received fluid to the inlet passage.
A method of operating a pump system is also provided. The method includes pressurizing a fluid with a positive displacement pump. The fluid is discharged into a discharge passage and a portion of the fluid is flowed from the discharge passage into a valve supply chamber. Pressure is applied to a valve body face. The valve body is moved to open a port in the valve supply chamber. Fluid is ejected into a suction chamber. Finally, the fluid pressure is increased at an inlet to the displacement pump by injecting the fluid across a suction chamber and into a throat passage. The throat passage further receives fluid from a reservoir by means of the suction chamber.
An internal combustion engine having a balance shaft assembly is also provided. A first positive displacement pump having an inlet and a discharge passage is arranged such that the discharge passage is fluidly coupled with the balance shaft assembly. A jet pump valve having a variable nozzle opening area is provided where the variable nozzle opening is fluidly coupled between the discharge and the inlet passage. The jet pump valve includes means for changing the area of the variable nozzle opening in direct response to changes in fluid pressure in the discharge passage. The jet pump valve further includes an urging member arranged to bias a member to close the variable nozzle opening. A suction chamber is arranged in the jet pump valve adjacent the variable nozzle opening to receive fluid from the variable nozzle opening and a fluid reservoir. The jet pump valve further includes a throat passage coupled to the suction chamber. The throat passage is fluidly coupled to receive fluid from the reservoir and the variable valve opening and transfer the received fluid to the inlet passage.
Adjustable nozzle jet pumps are known for substantially extended efficiency range in comparison with fixed nozzle area jet pumps. In the exemplary embodiment, a consistently high velocity of nozzle exit flow enables an automatically-adjusted variable nozzle area jet pump to provide this performance advantage more or less continually in the case of variable operating conditions. Substantial further efficiency range advantages are gained over fixed area ratio jet pump-assisted positive displacement pumping systems by means of the exemplary embodiment's low cost, compact integration of normally non-passing pressure control valve functionality with an adjustable nozzle-type jet pump.
The exemplary embodiment utilizes this simple normally non-passing pressure-controlling adjustable nozzle jet pump valve (hereafter referred to as a “Jet Pump Valve” or “JPV”) to captively recirculate unused flow volumes back to a positive displacement pump's inlet with pressure boost (or reduction of vacuum) when the operating system pressure exceeds a predetermined threshold. The integration provided in the exemplary embodiment effectively eliminates all of the flow energy losses customarily incurred with a so-called “bypass valve,” or “pressure-relief valve,” hereafter called a “PRV,” upstream of the nozzle supply passage. The JPV's “pressure relief” restriction itself is used as the means for efficiently propelling the unused flow volumes to high velocity in a useful direction. This elimination of a separate PRV thus increases the energy available to accelerate nozzle flow to high velocities and thereby enables peak efficiency to be achieved at reduced cost in comparison with current art systems.
The elimination of a separate PRV provides, by means of the consistently high energy of nozzle discharge flow, the energy-saving benefit of pressure enhancement to the inlet passage of the positive displacement pump to commence immediately upon the achievement of the predetermined threshold pressure and the associated onset of nozzle discharge flow. This greatly extends the range of operating conditions wherein useful efficiency advantages are provided, in comparison with fixed nozzle jet pump recirculation systems.
Referring now to
During operation, a predetermined threshold of fluid pressure is required to overcome a predetermined force exerted by the resilient urging member 44 to open the nozzle. This provides control over the pressure of the discharge-to-load portion of the present fluid pump system 10. In the exemplary embodiment, the resilient urging member 44 is a compression spring. The nozzle sealing member includes a sealing mobility portion 36 comprising a valve body portion 40 adjacent to the spring 44 and opposite the seat region 34. The spring side of the body 40 may include a captured volume, 46 within the body 40. In the exemplary embodiment, the spring 44 is positioned within the volume 46 and a chamber 50. The volume 46 and chamber 50 are collectively referred to herein as a “spring pocket” or damping chamber 54.
In the exemplary embodiment, the chamber 54 is vented to atmospheric pressure through one or more damping orifice(s) 48 that are positioned so as to allow escape of air. In one embodiment the damping orifice 48 is in communication with a damping orifice oil reservoir 52 (
In the exemplary embodiment, the member body portion 40 and the chamber 50 are cylindrical in shape. The body portion 40 and chamber 50 thus form a piston and cylinder arrangement. It should be appreciated, however, that the shape of the body portion 40 and the corresponding chamber 50 may be altered, or alternative means of sealing mobility with respect to the nozzle supply chamber may be provided, without deviating from the scope of the claimed invention.
The nozzle sealing member 30 is sealingly mobile with respect to the second end of the nozzle supply chamber 32, and positioned opposite the nozzle seat 38. This allows the fluid pressure to act on the nozzle sealing member 30. When the fluid pressure within the nozzle supply chamber 32 is below a first threshold, the sealing member seat region 34 is in contact with the nozzle seat 38. By maintaining the seal at low speeds, the desired fluid pressure is maintained in the discharge passage 72 of a positive displacement pump fluid 70, such as an internal tip sealing rotor pump, commonly known as a gerotor pump. In one embodiment, this sealing mobility may be provided by the aforementioned piston and cylinder arrangement, but for embodiments where sealing must be complete, or at least relatively leak-free, alternative means of sealing mobility, such as a diaphragm or bellows-type diaphragm apparatus for example, may be used. Nozzle sealing member 30 position, and thus system pressure, automatically adjusts in response to recirculation flow rate and viscosity of fluid from the discharge passage 72 after exceeding the predetermined threshold of fluid pressure. The nozzle sealing member 30 is therefore independent of inlet pressure, or lack thereof, with an advantageous reduction in complexity, size, and cost.
JPV nozzle discharge flow, when present as illustrated by the partially opened JPV of
Fluid from the sump 64 is drawn into the suction chamber region and adducted towards the nozzle discharge flow stream when present, drawn into the throat inlet transition region, and then into the throat itself where the two flows combine and momentums are averaged as is characteristic of jet pump operation. The jet pump throat passage 60 is in fluid communication with the inlet passage 68 to the positive displacement oil pump 70, so as to apply fluid pressure to this positive displacement pump's inlet passage 68 when the jet pump nozzle opens and delivers pressurized oil at high velocity to the jet pump throat 60. The pressurization of the positive displacement pump's inlet 68 provides advantages in driving energy savings via so-called “hydraulic unloading,” i.e. the reduction of the pressure differential between the positive displacement pump's inlet 68 and discharge passages 72. Additionally, further advantages are gained in cavitation deterrence, i.e. increase in the positive displacement pump's pre-cavitation operating speed, via the enhanced pump filling that the inlet passage's elevated fluid pressure motivates. At operating conditions such as idle speed, and especially with hot oil, when the system pressure is below the threshold required to open the JPV, the positive displacement pump 70 draws its inlet flow from the sump 64, through the jet pump's throat supply passage 66 and the throat inlet transition region 62, and then the throat passage 60 itself, without the jet pump valve injecting fluid and thus providing pressure increase.
The positive displacement pump's discharge passage 72 is in captive fluid communication with both a consumptive load 74 and the JPV's nozzle supply passage 76. This allows a recirculation circuit to be formed from the pump's discharge 72, through the JPV nozzle supply passage 76, nozzle supply chamber 32 and nozzle 38 and throat 60, and then back to the pump's inlet passage 68. This fluid circuit feeds unused pump output flow volumes forcibly back to the pump's inlet 68 under pressure. The fluid circuit thus efficiently “recycles” much of the pressure energy of the unused flow volumes, in terms of the hydraulic work required of the pump. The exemplary embodiment includes an appropriately proportioned diffuser 78 downstream of the JPV throat, for the recovery of velocity pressure to the increase of static pressure, between the throat and the pump inlet. However, an abbreviated diffuser, or no diffuser, are to be understood as included in the scope of the claimed invention.
The spatial requirements for packaging flow-efficient configurations of the JPV's nozzle supply chamber are preferably minimized, along with side-loading of the JPV's sealingly mobile interface, by providing a necked down portion 58 of the nozzle sealing member 30 between its seat portion 34 and its sealingly mobile or body portion 40. In this arrangement the nozzle supply flow area in the nozzle supply chamber 32 is locally increased, to locally reduce flow velocity, and thereby also the area exposed to the incoming nozzle supply flow velocity is reduced. These area and flow velocity differences result in reduced side-loading on the nozzle sealing member 30 due to flow impingement, and consequently wear may thereby be reduced.
While these embodiments offer efficiency advantages by virtue of adjustable nozzle jet pump efficiency benefits and the elimination of pressure losses across a separate flow control valve, some application conditions will require measures to avoid throat flow restriction at pre-boost operating conditions. In the case of JPV applications that specify relatively high system pressure before “cracking” or beginning of recirculation flow (hereafter “high JPV cracking pressure systems”), the jet pump's throat area may need to be larger than optimal for boost efficiency in order to pass the entire inlet flow volume under atmospheric pressure motivation alone prior to the onset of nozzle discharge.
This throat size based efficiency limitation renders current art fixed nozzle area single pump systems highly ineffective because of the oversized jet pump throats necessary to avoid choking their respective positive displacement pumps under some operating conditions. Additionally, throat size based efficiency limitation further renders current art fixed nozzle area single pump systems highly ineffective because of the appreciable recirculation flow volumes needed to achieve nozzle discharge velocity dependent benefit from a fixed nozzle area jet pump.
In the case of high JPV cracking pressure systems, maximal system efficiency over broad ranges of operating conditions may be achieved, by means whereby the jet pump's throat can be allowed to pass less than the entirety of system flow volume. This permits the throat to be sized for efficiency rather than in light of pre-boost flow velocity limitations. Two alternate embodiments provide a means of circumventing this “throat restriction at pre-boost operating conditions” issue, and thereby enabling optimal JPV throat sizing. A first embodiment provides a parallel combination of the single positive displacement pump with JPV recirculation circuit arrangement as discussed above with a supplemental positive displacement pump, whose supply passage is separate and independent of the JPV's throat area. A second embodiment provides an introduction of additional inlet supply flow capacity downstream of the JPV's throat 60, between the jet pump's throat and the positive displacement pump's inlet 68, hereafter the “throat-to-pump inlet passage,” through at least one one-way check valve to provide the high flow capacity and low pressure drop characteristics needed to sufficiently minimize inlet vacuum and thus avoid cavitation.
In case of the first embodiment including a supplemental positive displacement pump, and referring now to the cavitation-deterring energy-efficient fluid pump system 12 as illustrated in
Another embodiment for avoiding having the entirety of system supply flow volume to pass through the JPV throat 60 in high JPV cracking pressure systems is illustrated in
In some applications the predetermined threshold of pilot pressure needed to open the JPV is allowed to be relatively low. In these applications, the throat flow volume prior to commencement of inlet pressurization is also commensurately low. Therefore, the throat choking issue and the need for its avoidance, may be irrelevant. Energy savings are maximized in this case because after fully meeting an engine's hot idle flow requirements, only gradual increase in engine system pressure with RPM is needed to overcome the increased centripetal forces acting on the oil in crankshaft oil passages. Any more than this gradual increase is typically unnecessary for basic engine system performance. Therefore any incremental increase in pressure, pump hydraulic loading and driving torque, over that which is needed to assure this basic system performance, represents wasted energy except where justified by consumptive load devices that can more than make up for the driving torque increase by their contributions to engine performance.
Referring now to
The cavitation-deterring energy-efficient fluid pump system is advantageous when integrated into engine applications such as Lanchester-type balance shaft modules where pump driving torques offer cost-effective drive system noise control synergies, and yet where packaging space constraints prohibit the use of more complex variable-displacement pump configurations. The embodiments disclosed herein, such as the positive displacement pump 70, the diffuser 66, and the JPV, form a fluid circuit “chain.” This chain provides considerable packaging flexibility in comparison with the substantially more complex variable-displacement pump configurations, which require mechanical proximity of all key elements.
At least one embodiment thus combines the cavitation-deterring energy-efficient fluid pump system with at least one engine balancing shaft to form a balance shaft/oil pump apparatus (
In this embodiment, the substantially uniform gap around the bell of the throat entry horn acts to produce substantially uniform flow velocity all around its periphery. This is advantageous in providing the desired axisymmetric flow pattern approaching the throat supply passage 66. Even if the throat supply passage 66 is not entirely behind the throat entry horn 62, such a necked down region can be helpful towards reducing crosswind asymmetry of throat inlet transition region flow by increasing flow area without a corresponding increase in suction chamber diameter. In adverse packaging space conditions where fully axisymmetric suction chamber designs are impractical, such flow area improvements as necking behind a throat entry horn 62 can be of particular value in a compromise solution optimized by numerical methods, such as computational fluid dynamics methods for example. The embodiment of
In some applications, electronic or other logic based automated control of system pressure may be desired in order to increase system delivery flow rates under certain operating conditions, such as the opening of a piston cooling jet manifold valve for example. The nozzle-closing force of the resilient urging member 44 may be supplied, or else supplemented, by a control apparatus such as an electronic or electromechanical actuation device for example.
[In applications where the sealingly mobile functionality of the nozzle sealing member 30 with respect to the nozzle supply chamber 32 must be nearly leak-free, a piston and cylinder type apparatus may be fitted with at least one o-ring or other sealing device. In other applications where the sealingly mobile functionality of the nozzle sealing member 30 and chamber 32 must be completely leak-free, a sealing mobility portion 36 comprising a diaphragm-type apparatus, including bellows-type diaphragm may also be used.
It should be appreciated that other types and constructions of sealing mobility portion 36's diaphragm type cavitation-deterring energy-efficient fluid pump system 26 may be used. For example, the diaphragm member 140 may be bonded to the sealing tip 136, or a formed protrusion of the diaphragm may be press fit onto the sealing tip 136. This would allow the elimination of the spring guide. Further, the diaphragm member 140 may be used itself as the urging member allowing the elimination of the separate spring.
The cavitation-deterring energy-efficient fluid pump system may be used in a number of applications.
The modular assembly 184 delivers the fluid to an engine 186, such as an internal combustion engine for example. In the exemplary embodiment, the engine 186 includes one or more pistons 188, each with a connecting rod assembly 190. The delivered fluid is cleaned by filter 194 and then used within both engine 186 and modular assembly 184 before being returned to reservoir 180 via at least one return passage 192.
The embodiments described herein provide a cavitation-deterring energy-efficient fluid pump system that provides advantages in extending the working speed range of a positive displacement pump. The cavitation-deterring energy-efficient fluid pump system further provides advantages in reducing the driving power consumption of a positive displacement pump over its typical operating speed range. Additional advantages are made in minimizing the packaging space claim of a positive displacement pump system having jet pump-assisted recirculation, and to enable its design flexibility with regards to application packaging constraints. Additional advantages are provided to minimize manufacturing costs. The cavitation-deterring energy-efficient fluid pump system also provides advantages in enabling control by means remote from the positive displacement pump's output pressure where so desired.
The embodiments described herein provide further improvements in that the aforementioned differential control means of prior art valve mechanisms are larger, and thus disadvantaged in terms of packageability and cost, for any given combination of urging force and nozzle flow capacity. In comparison, the embodiments provided herein include further advantages because the valve motion motivating pressure area of prior art mechanisms is reduced by both the nozzle seat area and that of the smaller of two piston diameters. Further, the fluid pressure acting on this reduced pressure area is only the net difference between the output pressure and the input pressure, with the input pressure typically being positive. In comparison, the valve motion motivating pressure area of the embodiments provided herein is reduced by only the nozzle seat area, and the fluid pressure acting on this pressure area is not influenced by inlet pressure.
While the present invention has been described with reference to preferred embodiments, obviously other embodiments, modifications, and alternations could be envisioned by one skilled in the art upon reading the present disclosure. The present invention is intended to cover these other embodiments, modifications, and alterations that fall within the scope of the invention upon reading and understanding this specification with its appended claims.
This application claims benefit of U.S. Provisional Application Ser. No. 60/927,484 filed May 3, 2007, and entitled “Energy Efficient Fluid Pump System.” which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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60927484 | May 2007 | US |