This disclosure relates to pharmaceutical compositions comprising ceftolozane.
Ceftolozane is a cephalosporin antibacterial agent, also referred to as CXA-101, FR264205, or by chemical names such as (6R,7R)-3-[(5-amino-4-{[(2-aminoethyl)carbamoyl]amino}-1-methyl-1H-pyrazol-2-ium-2-yl)methyl]-7-({(2Z)-2-(5-amino-1,2,4-thiadiazol-3-yl)-2-[(1-carboxy-1-methylethoxy)imino]acetyl}amino)-8-oxo-5-thia-1-azabicyclo[4.2.0]oct-2-ene-2-carboxylate, and 7β-[(Z)-2-(5-amino-1,2,4-thiadiazol-3-yl)-2-(1-carboxy-1-methylethoxyimino)acetamido]-3-{3-amino-4-[3-(2-aminoethyl)ureido]-2-methyl-1-pyrazolio}methyl-3-cephem-4-carboxylate.
The prior art describes a variety of ceftolozane salts. For example, U.S. Pat. No. 7,129,232 discloses ceftolozane hydrogen sulfate salt among other salts “with a base or an acid addition salt such as a salt with an inorganic base, for example, an alkali metal salt [e.g., sodium salt, potassium salt, etc.], an alkaline earth metal salt [e.g., calcium salt, magnesium salt, etc.], an ammonium salt; a salt with an organic base, for example, an organic amine salt [e.g., trimethylamine salt, triethylamine salt, pyridine salt, picoline salt, ethanolamine salt, triethanolamine salt, dicyclohexylamine salt, N,N′-dibenzylethylenediamine salt, etc.]; an inorganic acid addition salt [e.g., hydrochloride, hydrobromide, sulfate, hydrogen sulfate, phosphate, etc.]; an organic carboxylic or sulfonic acid addition salt [e.g., formate, acetate, trifluoroacetate, maleate, tartrate, citrate, fumarate, methanesulfonate, benzenesulfonate, toluenesulfonate, etc.]; and a salt with a basic or acidic amino acid [e.g., arginine, aspartic acid, glutamic acid, etc.].” Ceftolozane sulfate is a pharmaceutically acceptable ceftolozane salt of formula (I) that can be formulated for intravenous administration or infusion.
Certain pharmaceutical compositions containing ceftolozane are useful as antibiotics for the treatment of certain serious infections, including serious complicated intra-abdominal infections and complicated urinary tract infections. The ceftolozane pharmaceutical compositions can be administered as intravenous antibacterial agents to treat these infection. The antibacterial activity of ceftolozane is believed to result from its interaction with penicillin binding proteins (PBPs) to inhibit the biosynthesis of the bacterial cell wall which acts to stop bacterial replication. Antibacterial pharmaceutical compositions can include a therapeutically effective unit dose of a pharmaceutically acceptable salt of ceftolozane formulated for intravenous administration.
As disclosed herein, ceftolozane was unstable in certain lyophilized pharmaceutical compositions initially evaluated for intravenous administration. In particular, a decrease in ceftolozane purity and the formation of multiple additional related substances were detected in certain initial ceftolozane pharmaceutical compositions by peaks in high purity liquid chromatography (HPLC) after stability testing. This testing pointed to the need to develop novel ceftolozane formulations providing increased ceftolozane stability. U.S. Pat. No. 7,129,232 discloses that “auxiliary substances” such as “stabilizing agents . . . and other commonly used additives” may be included in pharmaceutical compositions comprising ceftolozane or many other cephalosporin compounds “if needed.” However, the disclosure does not disclose a reduction in ceftolozane purity in pharmaceutical compositions containing ceftolozane sulfate, or the formation of additional related substances observed during stability testing. Nor does this disclosure provide guidance on the formation of ceftolozane pharmaceutical compositions to increase ceftolozane purity during stability testing or control the relative amounts of ceftolozane related substances detected by HPLC peak formation during stability testing.
In view of the above, there is a need for pharmaceutical preparations containing ceftolozane compounds having improved ceftolozane stability.
The pharmaceutical antibiotic compositions can include ceftolozane sulfate obtained by a process comprising the steps of lyophilizing an aqueous solution containing ceftolozane and a stabilizing amount of sodium chloride, where the stabilizing amount of sodium chloride is about 125 to 500 mg of sodium chloride (including, e.g., 480-500 mg) per 1,000 mg ceftolozane active in the aqueous solution prior to lyophilization. As disclosed in the Examples herein, high performance liquid chromatography (HPLC) analysis conducted during stability testing of lyophilized ceftolozane pharmaceutical compositions comprising between 50 and 481 mg sodium chloride and 1,000 mg of ceftolozane revealed an improved ceftolozane stability in compositions formed from aqueous solutions having at least 125 mg sodium chloride. Unexpectedly, lyophilized ceftolozane compositions having 125 mg or more sodium chloride relative to the fixed amount of ceftolozane active prior to lyophilization were about 35-90% more stable than comparable ceftolozane compositions having less than 125 mg sodium chloride, as measured by total ceftolozane purity during a 7-day stability study in Example 3. In addition, lyophilized ceftolozane compositions having 125 mg or more sodium chloride relative to the fixed amount of 1,000 mg ceftolozane active in an aqueous solution prior to lyophilization produced lyophilized compositions having lower quantities of additional substances identified by peaks 1 and 7 having characteristic retention times measured by HPLC relative to the retention time of ceftolozane. Unless otherwise indicated, HPLC measurements reported herein refer to HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C. Using this system, the retention time of peaks 1 and 7 are about −0.1 and about 1.3 relative to ceftolozane (an “RRT of 0.1 and 1.3, respectively).
In particular, sodium chloride stabilized ceftolozane compositions described in Example 3 were characterized by about 37-94% less of the material of peak 1 and about 38-306% less of the material of peak 7 (measured by corresponding HPLC peak areas) than comparable ceftolozane compositions having less than 125 mg sodium chloride (e.g., see 7-day stability study in Example 3).
The disclosed sodium chloride stabilized ceftolozane compositions can be characterized by decrease in ceftolozane total purity is not greater than 4.06% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C. These sodium chloride stabilized ceftolozane compositions were characterized by an increase in the amount of the impurity represented by Peak 1 not greater than 1.83% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C., where Peak 1 has a retention time relative to ceftolozane of 0.1.
Accordingly, preferred pharmaceutical compositions contain ceftolozane sulfate having an improved stability as a decrease in the rate of ceftolozane purity and/or a decrease in the rate of formation of substances characterized by HPLC peaks 1 and 7 identified during a 7-day stability study in Example 3.
Ceftolozane sulfate can be stabilized in lyophilized pharmaceutical compositions by incorporation of a stabilizing-effective amount of an inorganic salt stabilizing agent in a solution that can be lyophilized to obtain a lyophilized composition containing stabilized ceftolozane. The stabilizing-effective amount of a sodium chloride inorganic salt stabilizing agent is preferably 125 mg to 500 mg (preferably about 480-500 mg) of sodium chloride per 1,000 mg of ceftolozane active.
In particular, pharmaceutical compositions comprising ceftolozane and stabilizing amount of sodium chloride can be obtained by lyophilization of a solution comprising a stabilizing-effective amount of sodium chloride and ceftolozane sulfate. Alternatively, they can be obtained by other methods. As is known to those skilled in the art, lyophilization is a process of freeze-drying in which water is sublimed from a frozen solution of one or more solutes. Specific methods of lyophilization are described in Remington's Pharmaceutical Sciences, Chapter 84, page 1565, Eighteenth Edition, A. R. Gennaro, (Mack Publishing Co., Easton, Pa., 1990). A pharmaceutical composition comprising ceftolozane can be prepared by adding a stabilizing amount of sodium chloride in a fixed ratio to ceftolozane in an aqueous solution prior to lyophilization, then lyophilizing the solution to obtain a lyophilized composition comprising sodium chloride and ceftolozane.
In particular, the pharmaceutical antibiotic compositions can include ceftolozane sulfate obtained by a process comprising the steps of lyophilizing an aqueous solution containing ceftolozane and a stabilizing amount of sodium chloride, where the stabilizing amount of sodium chloride is about 125 to 500 mg (preferably, 480-500 mg) of sodium chloride per 500 mg ceftolozane active in the aqueous solution prior to lyophilization. The pharmaceutical compositions comprising ceftolozane disclosed herein can be prepared by adding 125 to 500 mg (preferably, 480-500 mg) sodium chloride per 1000 mg of ceftolozane prior to lyophilization (or spray drying). For example, the pharmaceutical compositions can be obtained by a method comprising the steps of adding a stabilizing amount (e.g., 125 to 500 mg [more preferably, 480-500 mg] sodium chloride per 1000 mg of ceftolozane active) followed by lyophilizing (or spray drying) the composition comprising the sodium chloride and ceftolozane. In one aspect (e.g., Example 1), ceftolozane and a stabilizing amount of sodium chloride can be dissolved in an aqueous solution that can be lyophilized (or spray drying) to obtain a ceftolozane pharmaceutical composition.
The pharmaceutical compositions may comprise other additional components including stabilizers, pH adjusting additives (e.g., buffers) and the like. Non-limiting examples of these additives include sodium chloride, citric acid and L-arginine. For example, the pharmaceutical antibiotic compositions can include ceftolozane sulfate obtained by a process comprising the steps of lyophilizing an aqueous solution containing ceftolozane sulfate with a stabilizing amount of sodium chloride (e.g., 125 to 500 mg [more preferably, 480-500 mg] of sodium chloride per 1,000 mg ceftolozane active), with L-arginine and/or citric acid in the aqueous solution prior to lyophilization. The use of sodium chloride results in greater ceftolozane stability, while an amount of L-arginine can be used that is effective to adjust pH and to increase the solubility of ceftolozane, and citric acid can be included in an amount effective to reduce or prevent discoloration of the product, due to its ability to chelate metal ions. The aqueous solution can be subsequently lyophilized (or spray dried) to obtain a stabilized lyophilized ceftolozane sulfate composition comprising ceftolozane sulfate, sodium chloride, L-arginine and citric acid.
The pharmaceutical composition can also be a Ceftolozane/Tazobactam for Injection Drug Product, 1000 mg/500 mg. It is presented as a combination of two sterile active powders in a single vial intended for reconstitution and intravenous infusion.
The drug product is first prepared by converting ceftolozane sulfate drug substance to a sterile drug product intermediate (DPI) powder with excipients citric acid, sodium chloride and L-arginine. This is commonly done by lyophilization, as described above. Tazobactam sodium drug substance is presented as a sterile powder without any excipients. The tazobactam sodium drug substance is typically lyophilized (or spray dried). The drug product is then prepared by aseptically filling the two powders (e.g., the two separately lyophilized drug powders or spray dried powders) sequentially into a single vial.
Each vial of ceftolozane/tazobactam for injection contains approximately 2255 mg ceftolozane sterile DPI powder that contains 1147 mg ceftolozane sulfate, which is equivalent to 1000 mg ceftolozane free base, as well as approximately 537 mg tazobactam sodium sterile drug substance, equivalent to 500 mg tazobactam free acid. At the time of administration, the vial is reconstituted with 10 mL vehicle, 5% Dextrose Injection USP, sterile Water for Injection or 0.9% Sodium Chloride Injection USP, then the vial contents further diluted in an infusion bag of 0.9% Sodium Chloride Injection USP or 5% Dextrose Injection USP, for administration. The constituents are shown in Table 18,
The primary container-closure system is a Type 1 20 mL molded glass vial with 20 mm neck finish. The vial is sealed by a 20 mm rubber stopper and 20 mm plastic flip-cap seal with aluminum ferrule. The primary contain-closure system used for the ceftolozane/tazobactam unit product is summarized in Table 19,
In other embodiments, pharmaceutical compositions comprising ceftolozane can be obtained by methods that include the steps of: (1) adding a stabilizing amount of sodium chloride to ceftolozane (or preparing an aqueous solution of sodium chloride and ceftolozane) optionally followed by co-lyophilizing or spray drying the ceftolozane and sodium chloride (or aqueous solution thereof); and (2) combining the product of step (1) with other components. For example, the product of step (1) can be combined with a β-lactamase inhibitor, such as tazobactam (CAS#: 89786-04-9), avibactam (CAS#1192500-31-4), Sulbactam (CAS#68373-14-8) and/or clavulanate (CAS#58001-44-8). The beta lactamase inhibitor can be included in a crystalline or amorpous form, such as a lyophilized tazobactam or crystalline tazobactam (e.g., U.S. Pat. Nos. 8,476,425 and 5,763,603) to obtain the pharmaceutical composition.
The stabilizing effect of sodium chloride on ceftolozane can be measured by high performance liquid chromatography (HPLC) analysis, for example by detecting the ratio of peak areas obtained for ceftolozane compared to peaks for other substances. Various ceftolozane compositions having 50-481 mg of sodium chloride per 1,000 mg ceftolozane active as described in Table 2 (
Unexpectedly, lyophilized ceftolozane compositions having 125 mg more sodium chloride relative to the fixed amount of ceftolozane prior to lyophilization were about 35-90% more stable than comparable ceftolozane compositions having less than 125 mg sodium chloride, as measured by total ceftolozane purity during a 7-day stability study in Example 3. Referring to the data in Table 3 (
In addition, lyophilized ceftolozane compositions having 125 mg more sodium chloride relative to the fixed amount of 1,000 mg ceftolozane active in an aqueous solution prior to lyophilization produced lyophilized compositions having lower quantities of additional substances identified by peaks 1 and 7 having characteristic retention times measured by HPLC (see Table 1,
Referring to the data in Table 4 (
Referring to the data in Table 5 (
Referring to the data in Table 6 (
Accordingly, preferred pharmaceutical compositions contain ceftolozane sulfate having an improved stability as a decrease in the rate of ceftolozane purity and/or a decrease in the rate of formation of substances characterized by HPLC peaks 1 and 7 identified during a 7-day stability study in Example 3. The preferred ceftolozane pharmaceutical compositions comprise a stabilizing amount of sodium chloride (e.g., 125 to 500 mg of sodium chloride per 1000 mg of ceftolozane). Certain preferred compositions demonstrate improved ceftolozane purity (e.g., Table 3 in
Pharmaceutical compositions comprising ceftolozane can be formulated to treat infections by parenteral administration (including subcutaneous, intramuscular, and intravenous) administration. Pharmaceutical compositions may additionally comprise excipients, stabilizers, pH adjusting additives (e.g., buffers) and the like. Non-limiting examples of these additives include sodium chloride, citric acid and L-arginine. For example, the use of sodium chloride results in greater stability; L-arginine is used to adjust pH and to increase the solubility of ceftolozane; and citric acid is used to prevent discoloration of the product, due to its ability to chelate metal ions. In one particular embodiment, the pharmaceutical compositions described herein are formulated for administration by intravenous injection or infusion. Pharmaceutical antibiotic compositions can include ceftolozane sulfate and stabilizing amount of sodium chloride (e.g., 125 to 500 mg of sodium chloride per 1,000 mg ceftolozane active) in a lyophilized unit dosage form (e.g., powder in a vial). The unit dosage form can be dissolved with a pharmaceutically acceptable carrier, and then intravenously administered. In another aspect, pharmaceutical antibiotic compositions can include ceftolozane sulfate obtained by a process comprising the steps of lyophilizing an aqueous solution containing ceftolozane and a stabilizing amount of sodium chloride, where the stabilizing amount of sodium chloride is about 125 to 500 mg of sodium chloride per 1,000 mg ceftolozane active in the aqueous solution prior to lyophilization.
In one aspect, provided herein is a method for the treatment of bacterial infections in a mammal, comprising administering to said mammal a therapeutically effective amount of a pharmaceutical composition prepared according to the methods described herein. A method for the treatment of bacterial infections in a mammal can comprise administering to said mammal a therapeutically effective amount of a pharmaceutical composition comprising ceftolozane sulfate and sodium chloride. Non-limiting examples of bacterial infections that can be treated by the methods of the invention include infections caused by: aerobic and facultative gram-positive microorganisms (e.g., Staphylococcus aureus, Enterococcus faecalis, Staphylococcus epidermidis, Streptococcus agalactiae, Streptococcus pneumonia, Streptococcus pyogenes, Viridans group streptococci), aerobic and facultative gram-negative microorganisms (e.g., Acinetobacter baumanii, Escherichia coli, Haemophilus influenza, Klebsiella pneumonia, Pseudomonas aeruginosa, Citrobacter koseri, Moraxella catarrhalis, Morganella morganii, Neisseria gonorrhoeae, Proteus mirabilis, Proteus vulgaris, Serratia marcescens, Providencia stuartii, Providencia rettgeri, Salmonella enterica), gram-positive anaerobes (Clostridium perfringens), and gram-negative anaerobes (e.g., Bacteroides fragilis group (e.g., B. fragilis, B. ovatus, B. thetaiotaomicron, and B. vulgates), Bacteroides distasonis, Prevotella melaminogenica). In certain embodiments of the methods described herein, bacterial infection is associated with one or more of the following conditions: complicated intra-abdominal infections, complicated urinary tract infections (cUTIs) and pneumonia (e.g., community-acquired, or nosocomial pneumonia). Community-acquired pneumonia (moderate severity only) can include infections caused by piperacillin-resistant, beta-lactamase producing strains of Haemophilus influenza. Nosocomial pneumonia (moderate to severe) caused by piperacillin-resistant, beta-lactamase producing strains of Staphylococcus aureus and by Acinetobacter baumanii, Haemophilus influenzae, Klebsiella pneumoniae, and Pseudomonas aeruginosa.
As used herein, “treating”, “treat” or “treatment” describes the management and care of a patient for the purpose of combating a disease, condition, or disorder and includes the administration of a pharmaceutical composition of the present invention to alleviate the symptoms or complications of a disease, condition or disorder, or to reduce the extent of the disease, condition or disorder. The term “treat” can also include treatment of a cell in vitro or an animal model.
By a “therapeutically effective amount” of a compound of the invention is meant a sufficient amount of the compound to treat the disorder (e.g., bacterial infection). The specific therapeutically effective amount that is required for the treatment of any particular patient or organism (e.g., a mammal) will depend upon a variety of factors including the disorder being treated and the severity of the disorder; the activity of the specific compound or composition employed; the specific composition employed; the age, body weight, general health, sex and diet of the patient; the time of administration, route of administration, and rate of excretion of the specific compound employed; the duration of the treatment; drugs used in combination or coincidental with the specific compound employed; and like factors well known in the medical arts (see, for example, Goodman and Gilman's, “The Pharmacological Basis of Therapeutics”, Tenth Edition, A. Gilman, J. Hardman and L. Limbird, eds., McGraw-Hill Press, 155-173, 2001, which is incorporated herein by reference in its entirety). The therapeutically effective amount for a given situation can be readily determined by routine experimentation and is within the skill and judgment of the ordinary clinician.
As used herein, “125-500 mg sodium chloride per 1000 mg of ceftolozane” refers to a ratio of sodium chloride to ceftolozane active. The phrase “125-500 mg sodium chloride per 1000 mg of ceftolozane” includes “62.5 to 250 mg sodium chloride per 500 mg of ceftolozane active” and other similar weight ratios. In addition, “1,000 mg of ceftolozane as ceftolozane sulfate” refers to an amount of ceftolozane sulfate effective to provide 1,000 mg of ceftolozane. The amount of sodium per gram of ceftolozane activity in a pharmaceutical composition containing ceftolozane sulfate and sodium chloride can be calculated using the relevant molecular weights of ceftolozane, ceftolozane sulfate, sodium chloride and sodium.
As used herein, “1000 mg ceftolozane” refers to an amount of ceftolozane that is considered a bioequivalent by the United States Food and Drug Administration (FDA), i.e. for which 90% CI of the relative mean Cmax, AUC(0-t) and AUC(0-∞) is within 80.00% to 125.00% of the reference formulation in the fasting state (see: “Guidance for Industry: Bioavailability and Bioequivalence Studies for Orally Administered Drug Products—General Considerations”. Center for Drug Evaluation and Research, United States Food and Drug Administration, 2003).
“Ceftolozane active” refers to the active portion of a salt form of ceftolozane, i.e., the free base form of ceftolozane.
In another aspect, the disclosed sodium chloride stabilized ceftolozane compositions can be characterized by decrease in ceftolozane total purity is not greater than 3.7% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C. In another aspect, the disclosed sodium chloride stabilized ceftolozane compositions can be characterized by decrease in ceftolozane total purity is not greater than 4.2% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C. In another aspect, the disclosed sodium chloride stabilized ceftolozane compositions can be characterized by decrease in ceftolozane total purity is not greater than 4.5% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C. In another aspect, the disclosed sodium chloride stabilized ceftolozane compositions can be characterized by decrease in ceftolozane total purity is not greater than 5.0% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C.
In another aspect, the disclosed sodium chloride stabilized ceftolozane compositions were characterized by an increase in the amount of the impurity represented by Peak 1 not greater than 1.8% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C., where Peak 1 has a retention time relative to ceftolozane of 0.1. In another aspect, the disclosed sodium chloride stabilized ceftolozane compositions were characterized by an increase in the amount of the impurity represented by Peak 1 not greater than 2.0% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C., where Peak 1 has a retention time relative to ceftolozane of 0.1. In another aspect, the disclosed sodium chloride stabilized ceftolozane compositions were characterized by an increase in the amount of the impurity represented by Peak 1 not greater than 2.2% after storing the pharmaceutical composition for seven days at 60° C., as determined by HPLC using a Develosil column ODS-UG-5; 5 micrometers; 250×4.6 mm, a mobile phase of sodium perchlorate buffer solution (pH 2.5)/CH3CN 90:10 (v/v) at a 1.0 mL/min flow rate and oven temperature of 45° C., where Peak 1 has a retention time relative to ceftolozane of 0.1.
There are four main steps in the manufacture of CXA-101 bulk drug product: dissolution, sterile filtration, bulk lyophilization, and packaging into Sterbags®. These four main steps are composed of a total of 20 minor steps. The CXA-101 bulk drug product manufacturing process is presented below.
1. The prescribed amount of water for injection (“WFI”) is charged into the dissolution reactor.
2. A prescribed amount of citric acid is added.
3. The solution is cooled at 5° C. to 10° C.
4. A prescribed amount of CXA-101 drug substance is added to the solution.
5. A prescribed amount of L-arginine is slowly added to the solution.
6. A check for complete dissolution is performed. Solution pH is verified to be in the target range of 6.5 to 7.0.
7. A prescribed amount of sodium chloride is added to the solution, wherein the preferred amount of sodium chloride is 125-500 mg of sodium chloride per 1000 mg of ceftolozane active.
8. A check for complete dissolution is performed. Solution pH is verified to be in the target range of 6.0 to 7.0. If the pH is out of this range adjust with either L-Arginine or citric acid.
9. WFI is added to bring the net weight to 124.4 kg and the solution is mixed well.
10. Samples are withdrawn for testing of final pH.
11. The solution is passed through the filter (pore size 0.45 μm) followed by double filters (pore size 0.22 μm) onto a shelf on the Criofarma lyophilizer.
12. The line is washed with WFI.
13. The washing solution is passed from Step 12 through sterile filtration.
14. The washing solution is loaded onto a separate shelf in the lyophilizer (and later discarded).
15. The solution is lyophilized until dry.
16. The product shelf is cooled to 20° C.±5° C.
IV. Packaging into Sterbags®
17. The lyophilized bulk drug product powder is milled.
18. The milled powder is sieved.
19. The sieved powder is blended for 30 minutes.
20. The powder is then discharged into Sterbags®
Filtrate the compounded solution with a sterile tilter-set which consists of a 0.2 um polyvinylidene fluoride membrane filter (Durapore®, Millipore) and a 0.1 um polyvinylidene fluoride membrane filter (Durapore®, Millipore) connected in tandem. Confirm the integrity of each filter before and after the filtration. Take approximately 100 mL of the filtrate in order to check bioburden.
Filter the prefiltered compounded solution through a sterile filter-set which consists of a 0.2 um polyvinylidene fluoride membrane filter and a 0.1 um polyvinylidene fluoride membrane filter connected in tandem, and introduce the final filtrate into an aseptic room. Confirm the integrity of each filter before and after the filtration.
Wash a sufficient quantity of 28 mL vials with water for injection and sterilize the washed vials by a dry-heat sterilizer. Then transfer the sterilized vials into a Grade A area located in an aseptic room.
Wash a sufficient quantity of stoppers with, water for injection. Sterilize and dry the washed stoppers by steam sterilizer. Then transfer the sterilized stoppers into a Grade A area located in an aseptic room.
Sterilize a sufficient quantity of flip-off caps by steam sterilizer. Then transfer the sterilized flip-off caps into a Grade A or B area located in an aseptic room.
Adjust the fill weight of the filtered compounded solution to 11.37 g (corresponds to 10 mL of the compounded solution), then start filling operation. Check the filled weight in sufficient frequency and confirm it is in target range (11.37 g±1%, 11.26 to 11.43 g). When deviation from the control range (11.37 g±2%, 11.14 to 11.59 g) is occurred, re-adjust the filling weight.
Immediately after a vial is filled, partially stopper the vial with a sterilized stopper. Load the filled and partially stoppered vials onto the shelves of a lyophilizer aseptically.
After all filled and partially stoppered vials are loaded into a lyophilizer, start the lyophilization program shown in
Unload the lyophilized vials from the chamber and crimp with sterilized flip-off caps.
Subject all crimped vials to visual inspection and label and package all passed vials.
Sodium Perchlorate Buffer Solution was made by dissolving 14.05 g of sodium perchlorate Monohydrate in 1000.0 mL of water followed by adjusting pH to 2.5 with diluted perchloric acid (1 in 20).
Mobile Phase was then made by mixing Sodium Perchlorate Buffer Solution (pH 2.5) and acetonitrile in the ratio 90:10 (v/v).
Sodium Acetate Buffer Solution pH 5.5 (Diluent) was made by dissolving 1.36 g of sodium acetate trihydrate in 1000.0 mL of water followed by adjusting to pH 5.5 with diluted acetic acid (1 in 10).
Sample solution: dissolve 20.0 mg, exactly weighed, of Sample, in 20.0 mL of water (Prepare just before injection into HPLC system).
System Suitability Solution (1%): take 1.0 mL of the Sample Solution (use first sample if more are present) and transfer into a 100.0 mL volumetric flask, dilute with water to volume and mix.
1. Inject Blank (water)
2. Inject System Suitability Solution and check for tailing factor and theoretical plate number for CXA-101 peak:
4. Inject System Suitability Solution and check for tailing factor and theoretical plate number for CXA-101 peak.
I. Report for each related substance its amount as expressed by area percent.
wherein:
Ci=Amount of related substance i in the Sample, area %
Ai=Peak area of related substance i in the Sample chromatogram
At=Area of CXA-101 peak in the Sample chromatogram
At+Σ Ai=Total peaks area in the Sample chromatogram
Consider as any Unspecified Impurity, each peak in the chromatogram except CXA-101, peaks from 1 to 11 and every peak present in the blank chromatogram and report the largest.
II. Report the total impurities content as expressed by the following formula:
wherein:
CT=total impurities content in the Sample, area %
At=area of CXA-101 peak in the sample chromatogram
Σ Ai=total peak areas of impurities in the sample chromatogram
Multiple stability studies were performed on ceftolozane sulfate, wherein the effect of varying amounts of sodium chloride on the stability of ceftolozane was examined.
The amount of sodium per mg of sodium chloride can be calculated (as known to one of ordinary skill in the art) based on the relative molar weight ratio of sodium and sodium chloride (e.g., 50 mg sodium chloride contains about 20 mg of sodium, etc).
The amount of ceftolozane in ceftolozane sulfate can similarly be calculated based on the respective molecular molar weights of ceftolozane and ceftolozane sulfate (e.g., 1,147 mg ceftolozane sulfate contains about 1,000 mg of ceftolozane). Accordingly, a composition comprising about 1,147 mg ceftolozane sulfate and 480 mg of sodium chloride also contains 480 mg of sodium chloride per 1,000 mg of ceftolozane.
A. CXA-101 Purity Increases in Compositions Having at Least about 125 Mg NaCl/1,000 Mg Ceftolozane Active
A stability study was carried out at 60° C. as described herein. Sodium chloride content in test samples is described in Table 2 (
B. The Amount of Substances Identified by HPLC Peaks 1 and 7 Decreases in Compositions Having at Least about 125 Mg NaCl/1,000 Mg Ceftolozane Active
A stability study was carried out at and 60° C. as described herein. Sodium chloride content in test samples is described in Table 2 (
Stability data for amounts of additional substances in the ceftolozane compositions from Table 2 (
A. Stabilized Ceftolozane Compositions Co-Lyophilized with Tazobactam
A composition comprising ceftolozane, sodium chloride and tazobactam was prepared by co-lyophilizing a stabilizing amount of sodium chloride, ceftolozane sulfate and tazobactam acid in amounts described in Table 7 (
The results of a stability study of the Co-Lyophilized Combo Drug Product are shown in Table 8 (
Referring to the data in Tables 8 and 9, the Co-Lyophilized Combo Drug Product was characterized by amounts of the substances corresponding to HPLC peaks 1-12 that were less than the applicable drug product specification, indicating stabilization of the ceftolozane in the presence of about 484 mg of sodium chloride per 1,000 mg of ceftolozane active.
B. Stabilized Ceftolozane Compositions Lyophilized without Tazobactam
A composition comprising ceftolozane, and a stabilizing amount of sodium chloride was lyophilized, and then blended with a separately lyophilized composition of tazobactam. The stabilized ceftolozane composition was formed by lyophilizing an aqueous solution of the “CXA-101 for Injection Bulk” row of Table 10 (
The results of a stability study of the Blend Combo Drug Product are shown in Table 11 (
Referring to the data in tables 11 and 12, the Blend Combo Drug Product was characterized by amounts of the substances corresponding to HPLC peaks 1-12 that were less than the applicable drug product specification, indicating stabilization of the ceftolozane in the presence of about 481 mg of sodium chloride per 1,000 mg of ceftolozane active.
A stability study was carried out at 60° c. as described in Example 3. The sodium chloride content in the CXA-201 compositions is described in Table 13,
This application claims priority to U.S. Provisional Patent Application No. 61/792,092, filed Mar. 15, 2013, and U.S. Provisional Patent Application No. 61/793,007, filed Mar. 15, 2013, both of which are incorporated herein in their entirety.
Number | Date | Country | |
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61793007 | Mar 2013 | US | |
61792092 | Mar 2013 | US |