This invention and disclosure relate to the field of ceiling fans for moving air. More specifically, the disclosure relates to a ceiling fan with a radial impeller, as compared to traditional fan blades, for moving a volume of air about a room or space.
Ceiling fans typically include a set of blades rotatably coupled to a motor assembly to rotate the set of blades. The blades are driven by a motor and used to move a volume of air in an axial direction to be moved about a space. However, the particular shape or design of the blades can result in vibration or noise, which can be undesirable to the consumer or damaging to the structure of the ceiling fan.
Some ceiling fans drive a volume of air with an impeller. However, the impeller structure can result in vibrations or sonic vibrations, which can cause noise or damage to the ceiling fan, as well as reduce operating efficiency. Furthermore, there is a desire for a ceiling fan that does not have exposed blades, which can be cause damage if contacted while operating, or can cause flickering shadows during operation which may be undesirable.
In one aspect, the disclosure relates to a ceiling fan comprising: a body defining an air flow passage with an inlet and an outlet provided on the body; a motor having a rotor, with at least a portion of the rotor located within the body; an impeller mounted to the rotor to move air through the air flow passage; and a set of blades provided on the impeller, with at least one blade of the set of blades extending from a root to a tip in a span-wise direction, and extending from a first edge to a second edge defining a chord-wise direction, wherein at least some of blades have a tip that includes an extensions extending outward at the tip.
In another aspect, the disclosure relates to a blade for a ceiling fan impeller, the blade comprising: a body extending between a root and a tip, defining a span-wise direction, and extending between a first edge and a second edge, defining a chord-wise direction; a set of extensions extending from the body at the tip.
In yet another aspect, the disclosure relates to an impeller for a ceiling fan comprising: a set of blades coupled to the impeller and extending radially from a hub; wherein each blade of the set of blades includes a root and a tip, wherein the tip includes a set of deltate extensions extending radially outwardly from the blade.
In the drawings:
The disclosure provided herein relates to an impeller blade for a ceiling fan or other air-movement machine, and more specifically, to an impeller-type ceiling fan vane or blade with a deltate or toothed blade tip or tips to reduce vibration and noise, as well increasing efficiency or maintaining efficiency while reducing vibration and noise.
All directional references (e.g., radial, axial, proximal, distal, upper, lower, upward, downward, left, right, lateral, front, back, top, bottom, above, below, vertical, horizontal, clockwise, counterclockwise, upstream, downstream, forward, aft, etc.) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of aspects of the disclosure described herein. Connection references (e.g., attached, coupled, connected, and joined) are to be construed broadly and can include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to one another. The exemplary drawings are for purposes of illustration only and the dimensions, positions, order and relative sizes reflected in the drawings attached hereto can vary. As used herein, the term “set” or a “set” of elements can be any number of elements, including only one.
Referring to
A motor housing 30 encases a motor assembly 34, which suspends from the downrod 20 at the motor adapter 24 via a motor shaft 32. The motor housing 30 can be separated into an upper portion 36 and a lower portion 38, for example, while it is contemplated that the motor housing 30 can be a single or unitary portion, and the upper and lower portions 36, 38 are merely for facilitating understanding of the disclosure. The lower portion 38 includes an annular airflow passage 40 extending from an inlet 42 to an outlet 44. While the inlet 42 is shown on the bottom surface of the lower portion 38 and the outlet 44 is on the sides, it should be understood that such an arrangement is exemplary, and other configurations defining the airflow passage 40 are contemplated, and that the ceiling 10 is shown schematically.
An impeller 50 is provided within the airflow passage 40 to move a volume of fluid or air along the airflow passage 40 from the inlet 42 to the outlet 44. A motor 52 is mounted within the motor housing 30 and operably coupled to the impeller 50 to drive the impeller 50 to move a volume of air through the airflow passage 40.
A controller 54 can be included with the ceiling fan 10 for operating the ceiling fan 10. A power supply 56 can couple to the ceiling fan 10 to power operation of the ceiling fan 10, such as via the controller 54. A remote controller, such as a wall switch 58 or a wireless remote 60 can be used to control operation of the ceiling fan 10.
Referring now to
The ceiling fan 70 includes a housing 72 with a body 74. An inlet 76 and an outlet 78 is defined on the housing 72. The inlet 76 and outlet 78 can be annular, extending around the circumference of the body 74. It should be understood that the inlet 76 and outlet 78 can be switched based upon a direction of airflow moving through the body 74 of the ceiling fan 70, such that the inlet 76 can be an outlet and the outlet 78 can be an inlet. Furthermore, the positions of the inlet 76 and outlet 78 need not be limited as shown, and can vary based upon the particular structure of geometry of the housing 72.
A bottom cover 80 can be mounted to the body 74 at the bottom of the housing 72, and can partially define the inlet 76. Optionally, the bottom cover 80 can include a light or light kit 82, for providing lighting to the room or space in which the ceiling fan 70 is provided. A cage 84 can be provided at the outlet 78, protecting the interior features of the ceiling fan 70.
Referring to
A motor assembly 94 is provided within the body 74 and operably coupled to the impeller 92. The motor assembly 94 can include a stator 96 surrounded by a rotor 98 or drive shaft, with the rotor 98 rotatably driven by the stator 96 and driving rotation of the impeller 92. A motor shaft 100 can extend through the motor assembly 94 for suspending the motor assembly 94 from the ceiling.
A mounting structure 102, which can include or comprise an electrical box, can mount and electrically couple the ceiling fan 70 to the ceiling or structure, and suspend the body 74 during installation. The motor shaft 100 can couple to the mounting structure 102 for suspending motor assembly 94 from the ceiling or structure. The motor shaft 100 can be hollow to provide for electrical connections to power the motor assembly 94 or the light kit 82.
A diverter 104 is also provided on the housing 72, and can extend annularly about the fan 70. The diverter 104 includes an upper surface 106a, and a lower angled surface 106b. A housing angled surface 106c is formed on the housing 72, and can be sized and shaped complementary to the lower angled surface 106b. As shown, in a first position, the diverter 104 directs an airflow exhausting from the outlet 78 along the upper surface 106a, such that the airflow can be moved radially outwardly from the fan 70, along the ceiling of the structure. Alternatively, the diverter 104 can move upwardly, to a second position (not shown) having the diverter 104 moved upwardly, such that the outlet is defined between the lower angled surface 106b and the housing angled surface 106c, where air exhausting from the outlet 78 is directed downwardly along the lower angled surface 106b and the housing angled surface 106c. Therefore, the ceiling fan 70 is capable of moving a volume of air along the ceiling, when the diverter 104 is in the first position, as shown, and capable of moving an airflow downwardly, relative to the horizontal, when the diverter 70 is in the second position, where exhausted air is directed downwardly along the lower angled surface 106b and the housing angled surface 106c. An actuator 108 can provide for moving the diverter 104 between the first and second positions.
The impeller 92 includes a set of blades 110, which drive a volume of air during rotation of the impeller 92. In one example, the impeller 92 can include six blades, while any suitable number of blades is contemplated.
Referring now to
The working wall 118 includes a curved geometry. More specifically, the working wall 118 can be separated into a top portion 128 and a bottom portion 130, separated by a line of delineation 132. The top portion 128 can define a concave surface 132, relative to the extent of the top wall 124. The concave surface 132 can be defined in both the chord-wise direction and the span-wise direction, forming a ‘cupped’ geometry, or an ellipsoidal curvature for the top portion 128.
The bottom portion 130 can define a ‘saddle’ geometry. The bottom portion 130 can include convex geometry, defined in the chord-wise direction, and further defining the line of delineation 132 as a line of inflection between the concave structure of the top portion 128 and the convex structure of the bottom portion 130, defined in the chord-wise direction. Furthermore, the bottom portion 130 can include a concave geometry, defined in the span-wise direction, relative to the extent of the top wall 114. The saddle geometry for the bottom portion 130 is defined by the convex geometry in the chord-wise direction and the concave geometry defined in the span-wise direction, defining a hyperbolic paraboloid shape for the bottom portion 130. As can be appreciated, the shape of the top portion 128 and the bottom portion 130 define a serpentine profile in the chord-wise direction.
A bottom wall 140 extends from the root 120 at the bottom edge 126, and can be utilized for mounting the blade 110 to the remainder of the impeller 92. It should be appreciated that the bottom wall 140 can be optional, such as if the blade 110 is formed integrally with the rest of the impeller 92.
The bottom edge 126 further defines the bottom portion 130. The bottom edge 126 includes a curved portion 142, which terminates at a linear portion 144. The curved portion 142 extends from the root 120 toward the tip 122 to the linear portion 144, while the linear portion 144 extends from the curved portion 142 to the tip 122. It should be understood that the bottom edge 126 is also defined by the ‘cupped’ or curved geometry of the hyperbolic paraboloid shape of the bottom portion 130.
The tip 122 of the blade 110 includes a generally sinusoidal shape, having a pair of extensions 150 separated by a valley 152. The extensions 150 are curved, such that the tip 122 is formed having the sinusoidal shape, or a somewhat saw-toothed shape. While shown as being generally curved or rounded, it is contemplated that the extensions 150 can be any other shape, such as linear, curvilinear, or a combination thereof, in non-limiting examples. In another non-limiting example, each extension 150 can include a deltate shape, such as a triangular shape, while still being rounded, similar to that as shown in
In operation, the impeller 92 is rotatably driven by the motor assembly 94, such that the blades 110 move a volume of air from the inlet 76 to the outlet 78. As the blades 110 are driven, air is moved along a leading side or face of the blade 110. The air is moved along the blade 110 toward the extensions 150 at the tip 122, where the air divides and passes to both extensions 150. As the air moves over the extensions 150, vortices are formed in the airflow. The vortices from the adjacent extensions 150 rotate in opposite directions, and cancel one another out, similar to a destructive interference effect. The blade design provides for increased operational efficiency by also reducing drag, while decreasing or minimizing noise and vibration generated by the vortices formed at the extensions 150. The curved, rounded shape of the extensions 150 in sinusoidal arrangement provide for decreased noise and vibration, as compared to blades without the extensions. Further, the extensions decrease the noise and vibration, while improving operational efficiency by reducing induced drag on the impeller 92. Similarly, the geometry of the blades 110 further facilitates the decreased noise and vibration, while maintaining operational efficiency.
Referring to
Each blade 202 extends in a span-wise direction between a root 220 and a tip 222, with the root 220 attached to the hub 204. The root 220 can join the hub 204 at the radially inner wall 206, terminating above the bottom flange 210. Each blade 202 includes a first edge 224 coupled to and extending along the top wall 208, and a second edge 226, which extends from the root 220 to the tip 222 opposite of the first edge 224. The tip 222 can extend radially exterior of the outer edge 218.
As can be appreciated, each blade 202 of the set of blades 202 is curved. More specifically, each blade curves in a direction relative to a radius extending from the central axis 214, defining an arcuate shape for the blades 202. Similarly, it should be appreciated that the blades 202 also curve in a direction parallel to the central axis 214 and perpendicular to the radius therefrom. Therefore, each blade of the set of blades 202 can include a hyperbolic paraboloid shape, also known as a ‘saddle’ shape.
While the impeller 200 is shown as having seven blades, it should be appreciated that any number of blades is contemplated. The number of blades 202 can provide for improving or maximizing operational efficiency, or improving or maximizing total flow output.
Referring to
The tip 222 of the blade 202 includes a pair of extensions 242 extending radially outward at the tip 222. The extensions 242 can be curvilinear, defining rounded tips at the radial end of the pair of extensions 242, and further defining the tip 222 of the blade 202. More specifically, the extensions 242 include a deltate shape, referring a triangular shape, and shown here as a rounded deltate shape extending at the tip 222. It should be appreciated that while only two extensions are shown, additional extensions are contemplated. A valley 244 is formed at the tip 222 between the pair of extensions 242. The extensions 242 terminate at the top wall 208 at the outer edge 218.
An outer grill 250 can be mounted to the ceiling fan. It should be understood that the grill 250 can be an annular assembly, mounted to or within the ceiling fan, surrounding and protecting the impeller 200. The outer grill 250 can include a set of annular stabilizing ribs 252, shown in cross section, which are interconnected by a set of vertical outer walls 254. Each vertical outer wall 254 can include a set of extensions 256 arranged complementary to the extensions 242. The outer walls 254 can be angled relative to or collinear with the direction of air emitted by the blades 202, such that the outer walls 254 can be locally aligned with the direction of airflow. Such an alignment can further reduce turbulence. Further still, it is contemplated that the outer walls 254 can rotate about a vertical axis, such that the outer walls can self-align with the local direction of airflow. The grill 250 further provides for shielding and protecting the impeller 200 from foreign objects.
It should be appreciated that the impeller blades 202 as shown and described herein provide for improved efficiency for the ceiling fan 10. The tip 222 including the extensions 242 and valley 244 provide for improved airflow efficiency for the airflow drawn into and pushed out of the ceiling fan.
The impeller 200 and the set of blades 202 attached thereto provide for improved and increased efficiency as well as improved and increased airflow. The extensions 242 on the tip 222 of the blade 202 further provide for improving efficiency, as well as decreasing noise or vibration generated by operation of the impeller.
Referring to
Referring to
Similar to that as described in
The tip 404, due to its deltate shape, includes a first edge 420 and a second edge 422. As can be appreciated, the boundary layer 410 can curl around the tip 404, generating vortices 424426 at each respective edge 420, 422. Each vortex is generated and swirls in a direction that is substantially perpendicular to the respective edge 420, 422, while substantially perpendicular means that there can be minor fluctuations or changes from a strict perpendicular arrangement. It should be appreciated that at least some of the air flow passing from the tip 404 will be driven radially outwardly, shown as flow line 428, which can be curved or otherwise affected by the vortices extending from the tip 404.
The vortices 424, 426 flow in somewhat offset or opposite directions, relative to one another, where an offset or opposite direction can be defined by the angular offset among the edges 420, 422 that generate the vortices 424, 426. It should be understood that the opposite directions or otherwise angular offset need not be in a wholly opposite direction, but simply an offset from one another such that a local portion of the airflow is offset by an angular dimension. More specifically, a direction need not be wholly opposite in a three-dimensional geometry, while a two-dimensional plane. As shown, each vortex is offset from the adjacent vortex by about ninety-degrees, while the local offsets within the flows themselves can vary with the vortical motion of the vortices 424, 426.
The offset arrangement of the generated vortices 424, 426 provides for cancelling the vortices 424, 426 or a portion thereof, by destroying or decreasing local intensity or strength of the vortices 424, 426 when they contact or interact with one another. Such destruction or decrease of strength decreases noise, vibration, and parasitic drag, while increasing efficiency.
The extensions 500 in
Although the embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. For example, the blade of
This written description uses examples to disclose the invention, including the best mode, and to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and can include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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