This invention relates to clips or brackets that retain ceiling tiles in a ceiling. In particular, this invention relates to ceiling tile clips or brackets that, in conjunction with elongated ceiling grid members, retain ceiling tiles in a grid of the elongated ceiling grid members.
Ceilings comprised of (1) ceiling grid assemblies consisting of a plurality of elongated ceiling grid members connected to form parallel and perpendicular rows of the elongated ceiling grid members and (2) ceiling tiles inserted into the spaces created by those parallel and perpendicular rows of the elongated ceiling grid members have been in use for decades. Those plurality of elongated ceiling grid members are usually directly attached to and suspended from the structure comprising the ceiling of a room or other building space, such as a concrete slab. The elongated ceiling grid members of those ceiling grid assemblies often directly or indirectly support other structural members and room or building accessories, such as light fixtures, HVAC conduits, sprinkler systems, etc., in the rooms or other building spaces in which they are installed.
The ceiling tiles often rest on outwardly extending flanges of the elongated ceiling grid members to be maintained in place. However, in some applications, it is desirable to more firmly retain the ceiling tiles in place by a force other than the force of gravity on the ceiling tile edges that directly rest on the elongated ceiling grid members.
In those applications, clips or brackets are sometimes employed to retain the ceiling tiles in place. Those clips or brackets may or may not be attached to the elongated ceiling grid members. The disadvantages of the prior art clips or brackets include that the clips or brackets must be maneuvered from above the grid of elongated ceiling members, the clips or brackets can be easily misplaced and it is often difficult to install ceiling tiles using such clips or brackets and/or remove ceiling tiles held in place by such clips and/or brackets.
The ceiling tile clips of this invention address those needs, as well as other needs that are readily apparent to those of skill in the art.
The ceiling tile clips of some embodiments of this invention include a top wall, a pair of parallel, spaced side walls that are (1) integral with the top wall and (2) extend perpendicularly to the top wall from opposite edges of the top wall in the same direction and flanges at lower edges of the pair of side walls that extend outwardly and perpendicularly to the pair of side walls and in parallel to the top wall. The top wall may include a threaded opening that receives and engages a threaded member.
In certain embodiments of this invention, the opening is a threaded orifice in the top wall.
In other embodiments of this invention, the opening is a threaded through bore in a rivet nut supported by the top wall.
This invention also includes an assembly for engaging and retaining a ceiling tile in a ceiling that includes at least one of the ceiling tile clips discussed above and at least one elongated ceiling grip member. The elongated ceiling grid member may (1) extend along a longitudinal axis, (2) have side surfaces and ceiling tile support portions that extend (a) outwardly from the side surfaces in opposite directions that are perpendicular to the longitudinal axis and (b) in directions parallel to the longitudinal axis of the elongated ceiling grid member. The elongate ceiling grid member and ceiling tiles are configured such that the ceiling tile clip can be engaged and retained between the flanges of the ceiling tile clip and the ceiling tile support portions when the ceiling tile clip is attached to the elongated ceiling grid member in a first position relative to the elongated ceiling grid member.
In some embodiments of this assembly, the ceiling tile support portions are flange portions.
In other embodiments of this assembly, the ceiling tile clip and elongated ceiling grid member are configured such that, when the ceiling tile clip is attached to the elongated ceiling grid member in a second position relative to the elongated ceiling grid member, the ceiling tiles are not engaged by and retained between the flange portions of the elongated ceiling grid member and the flanges of the ceiling tile clip.
In yet other embodiments of this assembly, ceiling tiles can be engaged and retained by the flange portions and the flanges above the flange portions.
In further embodiments of this assembly, the assembly includes a threaded member that engages the top wall of the ceiling tile clip to attach the ceiling tile clip to the elongated ceiling grid member. The top wall may be above the elongated ceiling grid member.
In other embodiments of the assembly, the elongated ceiling grid member includes a middle portion with at least one opening that extends through the middle portion perpendicular to the longitudinal axis. The threaded member may be received through the at least one opening.
In yet other embodiments of the assembly, the threaded member has a tool engagement and a threaded shaft. The threaded shaft threadedly engages the top wall of the ceiling tile clip. The tool engagement head is located below the at least one opening in the middle portion of the elongated ceiling grid member and has a size and shape such that the tool engagement head will not fit through the at least one opening.
In yet other embodiments of the assembly, there is a plurality of spaced openings in the middle portion of the elongated ceiling grid member, along its longitudinal axis.
This invention also includes a method of engaging and retaining ceiling tiles in a ceiling using the ceiling tile clip, elongated ceiling grid member and threaded member described above. That method includes positioning the ceiling tile clip relative to the elongated ceiling grid member such that there is a space between the flanges of the ceiling tile clip and the flange portions of the elongated ceiling grid member that is thicker than the ceiling tiles, inserting a ceiling tile into that space and rotating the threaded member until the ceiling tile is engaged by a flange of the ceiling tile clip and a flange portion of the elongated ceiling grid member.
As stated, one embodiment of a ceiling tile clip of this invention is illustrated in
Side walls 24 and 26 extend downwardly from top wall 22 on opposite edges of top wall 22. In this embodiment of the invention, top wall 22 and side walls 24 and 26 are integral. In other embodiments of this invention, top wall 22 and side walls 24 and 26 can be separate members. Sidewalls 24 and 26 are substantially parallel to each other and substantially perpendicular to top wall 22.
Flanges 28 and 30 extend outwardly from the lowermost edges of sidewalls 24 and 26, respectively, substantially perpendicular to sidewalls 24 and 26 and substantially parallel to top wall 22.
While ceiling tile clip 20 includes flanges 28 and 30 to engage and retain ceiling tiles (as explained below), the ceiling tile clips of other embodiments of this invention may include structure other than flanges to engage and retain ceiling tiles.
Rivet nut 32 is crimped in place in the center of top wall 22, extends downward from top wall 22, and has threaded bore 33 that extends the length of rivet nut 32. Threaded bore 33 has a longitudinal axis that is substantially perpendicular to top wall 22.
While ceiling tile clip 20 includes rivet nut 32 to receive and engage a bolt or screw to attach ceiling tile clip 20 to an elongated ceiling grid member (as explained below), the ceiling tile clips of other embodiments of this invention may include a fastening member other than a rivet nut to receive and engage a fastener and attach the ceiling tile clips to elongated ceiling grid members.
One such other embodiment is illustrated in
Side walls 24′ and 26′ and flanges 28′ and 30′ are substantially the same as sidewalls 24 and 26 and flanges 28 and 30, respectively. Top wall 22′ differs from top wall 22 in that top wall 22′ includes threaded hole 34 in the approximate center thereof, instead of rivet nut 32.
One configuration of an elongated ceiling grid member to which ceiling tile clips 20 and 20′ can be attached is illustrated in
As shown in those figures, elongated ceiling grid member 36 extends along a longitudinal axis and includes upright section 38 and outwardly extending flanges 40 and 42. Upright section 38, in turn, includes top portion 44, middle portion 46 and bottom portion 48. See, e.g.,
While, in elongated ceiling grid member 36, top portion 44, middle portion 46, bottom portion 48 and flanges 40 and 42 are integral, in other elongated ceiling grid members with which the ceiling tile clips of this invention may be used, one or more of those portions and flanges can be separate members that are joined to other members that comprise one or more of the other portions and/or flanges. For example, flanges 40 and 42 could be separate from upright section 38, and attached to upright section 38 by welding or other means known in the art.
Top portion 44 and middle portion 46 define upper threaded slot or chamber 50, as follows.
Top portion 44 includes sidewalls 52 and 54, which are spaced apart and substantially parallel. Sidewalls 52 and 54 have ridged or threaded interior surfaces 56 and 58, respectively. Ridged or threaded interior surfaces 56 and 58 form the sidewalls of the upper threaded slot or chamber 50. Top surface 60 of middle portion 46 forms the bottom surface of upper threaded slot or chamber 50. Upper threaded slot or chamber 50 is open at the top.
Middle portion 46 is solid, except for orifice 47, which extends longitudinally through middle portion 46, and orifices 62.
Orifice 47 may function as an identifier of the thread “type” that can be received by ridged or threaded interior surfaces 56 and 58 and the ridged or threaded interior surfaces of side walls 66 and 68 of bottom portion 48 (discussed below). For example, one shape of orifice 47 may identify that ridged or threaded interior surfaces 56 and 58 and the ridged or threaded interior surfaces of side walls 66 and 68 are compatible with fasteners having imperial threads, and a second shape of the orifice 476 may identify that those ridged or threaded surfaces are compatible with fasteners having metric threads.
Orifices 62 are spaced along middle portion 46 and extend vertically through middle portion 46, perpendicular to the longitudinal axis of elongated ceiling grid member 36. Orifices 62 are defined by a smooth cylindrical surface in the interior of middle portion 46. The number and spacing of orifices 62 can vary depending on the application.
While, as described above and shown in
Bottom portion 48 includes sidewalls 66 and 68, which are spaced apart and substantially parallel. Sidewalls 66 and 68 have ridged or threaded interior surfaces. Specifically, sidewall 66 includes upper threaded interior surface 70 and lower threaded interior surface 72, and sidewall 68 includes upper threaded interior surface 74 and lower threaded interior surface 76. Upper threaded interior surface 70 is opposite upper threaded interior surface 74, and lower threaded interior surface 72 is opposite lower threaded interior surface 76. Sidewall 66 also includes interior slanted surface 78 that extends between upper threaded interior surface 70 and lower threaded interior surface 72, and sidewall 68 also includes interior slanted surface 80 that extends between upper threaded interior surface 74 and lower threaded interior surface 76.
Upper threaded interior surfaces 70 and 74, interior slanted surfaces 78 and 80, and lower threaded interior surfaces 72 and 76 form the sidewalls of lower threaded slot or chamber 64. The bottom surface of middle portion 46 forms the top surface of lower threaded slot or chamber 64. Lower threaded slot or chamber 64 is open at the bottom.
As illustrated in
Flanges 40 and 42 extend outwardly from the lower ends of sidewalls 52 and 54, respectively, perpendicular to side walls 52 and 54 and in opposite directions that are perpendicular to the longitudinal axis of elongated ceiling grid member 36. Flanges 40 and 42 also extend in directions parallel to the longitudinal axis of elongated ceiling grid member 36. Flanges 40 and 42 are flat plates that do not extend inwardly between sidewalls 52 and 54.
While elongated ceiling grid member 36 includes flanges 40 and 42 to support ceiling tiles (as explained below), other elongated ceiling grid members with which the ceiling tile clips of this invention can be used may include structure other than flanges to support ceiling tiles.
As stated, the ceiling tile clips of this invention can be used with configurations of elongated ceiling grid members other than elongated ceiling grid member 36. For example, the elongated ceiling grid members may include a lower section comprised of two side walls that are a uniform lateral distance apart from top to bottom, such as sidewalls 66′ and 68′ of ceiling grid member 36′ illustrated in
One manner of using the ceiling tile clips of this invention to engage and retain ceiling tiles in conjunction with elongated ceiling grid members is illustrated in
In
Specifically, edges of ceiling tiles 86 and 88 rest on flanges 40′ and 42′ of elongated grid member 36′, respectively, as shown in
More specifically, screw 90 has head 92 and threaded shaft 94. As shown in
Head 92 is of a size and configuration such that head 92 is received in lower chamber 64′ of elongated ceiling grid member 36′, but will not fit through orifices 62′.
Screw 90 is loosened and tightened vis-à-vis rivet nut 32 as follows. When screw 90 is turned clockwise or counterclockwise, ceiling tile clip 20, if ceiling tile clip 20 is not already in contact with elongated ceiling grid member 36′ in the direction of rotation, will rotate until side walls 24 and 26 abut exterior surfaces of elongated ceiling grid member 36′. The abutment of side walls 24 and 26 against exterior surfaces of elongated grid member 36′ prevents rivet nut 32 from rotating when screw 90 is further rotated, such that screw 90 rotates relative to rivet nut 32.
Also, in other embodiments of the invention, threaded shaft 94 can be configured and sized such that threaded shaft 94 threadedly engages side walls 52′ and 54′ that form upper chamber 50′.
The ceiling tile clips of this invention of this invention have many advantages, including the following.
First, the ceiling tile clips of this invention can be engaged and disengaged from the ceiling tiles from below the elongated ceiling grid members, and thus from below the ceiling.
Second, the ceiling tile clips of this invention remain attached to the elongated ceiling grid members even when the ceiling tile clips are in a position such that ceiling tiles can be inserted into ceiling or removed from the ceiling.
Third, the ceiling tile clips of this invention, in conjunction with the elongated ceiling grid members to which they are attached, securely retain the ceiling tiles in place.
Fourth, the ceiling tile clips of this invention are easy to use—they are maneuvered by a single screw.
What is described and illustrated herein are preferred embodiments of the invention with some variations. The terms, descriptions and figures are intended to be for illustration only, and are not meant as limitations. Those skilled in the art will recognize that many variations are possible within the scope of the invention, as defined by the following claims.
Number | Name | Date | Kind |
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20050060850 | Auriemma | Mar 2005 | A1 |
20120240495 | Eychaner | Sep 2012 | A1 |
Number | Date | Country |
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3247506 | Jul 1984 | DE |
3443483 | May 1986 | DE |