Apparatuses consistent with example embodiments of the disclosure relate to a cell architecture of a semiconductor device including backside power rails formed in response to an engineering change order (ECO).
The engineering change order (ECO) is a process used in designing and manufacturing a semiconductor device. The ECO may require changing an existing layout of a cell architecture of the semiconductor device after an initial design or chip masking operation of the cell architecture is finished. For example, when connection structures in one or more cells of a cell architecture should change to prevent performance degradation or improve performance of the semiconductor device, an ECO may issue to require one or more metal lines, vias, or contact structures to be added, removed or repositioned in the cell architecture. These metal line, vias and contact structures may connect one or more device elements such as transistors in the cells to another circuit element in or out of the cell architecture.
As the demands for high device integration density and performance for a semiconductor device increase, the ECO has been used more frequently than not, and has become a requisite process in designing a cell architecture and manufacturing a semiconductor device based on the cell architecture.
Information disclosed in this Background section has already been known to the inventors before achieving the embodiments of the present application or is technical information acquired in the process of achieving the embodiments described herein. Therefore, it may contain information that does not form prior art that is already known to the public.
Various example embodiments provide a semiconductor device cell architecture including a plurality of cells in which at least one cell is redesigned from a fabric cell and power rails are disposed below the cells to form a backside power distribution network (BSPDN) for the semiconductor device.
According to embodiments, there is provided a semiconductor device which may include: a plurality of cells comprising a 1st cell; and a 1st backside power rail and a 2nd backside power rail disposed below the 1st cell, extended in a 1st direction and arranged in a 2nd direction intersecting the 1st direction, wherein the 1st backside power has a 1st width, and the 2nd backside power rail has a 2nd width which is different from the 1st width.
According to embodiments, the 1st backside power rail may be disposed below an upper cell boundary or a lower cell boundary of the 1st cell, and the 2nd backside power rail may be disposed below an inside region of the 1st cell.
According to embodiments, there is provided a semiconductor device which may include: a plurality of cells including 1st cells arranged in a 1st row of a layout of the semiconductor device; and a 1st backside power rail and a 2nd backside power rail disposed below the 1st cells, extended in a 1st direction, and arranged in a 2nd direction intersecting the 1st direction, wherein the 1st backside power has a 1st width, and the 2nd backside power rail has a 2nd width which is different from the 1st width.
According to embodiments, the 1st cells may comprise: a logic cell comprising a logic circuit configured to perform a logic function; and a dummy cell which does not comprise any logic circuit configured to perform a logic function.
According to embodiments, there is provided a semiconductor device which may include: a plurality of cells in a cell architecture including: at least one 1st cell comprising a logic circuit configured to perform a logic function, and at least one dummy cell which does not comprise any logic circuit configured to perform a logic function; and a plurality of backside power rails disposed below the plurality of cells, and extended in a 1st direction in parallel with each other.
According to embodiments, the at least one dummy cell may still include a plurality of gate structures.
Example embodiments of the disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings in which:
The embodiments of the disclosure described herein are example embodiments, and thus, the disclosure is not limited thereto, and may be realized in various other forms. Each of the embodiments provided in the following description is not excluded from being associated with one or more features of another example or another embodiment also provided herein or not provided herein but consistent with the disclosure. For example, even if matters described in a specific example or embodiment are not described in a different example or embodiment thereto, the matters may be understood as being related to or combined with the different example or embodiment, unless otherwise mentioned in descriptions thereof. In addition, it should be understood that all descriptions of principles, aspects, examples, and embodiments of the disclosure are intended to encompass structural and functional equivalents thereof. In addition, these equivalents should be understood as including not only currently well-known equivalents but also equivalents to be developed in the future, that is, all devices invented to perform the same functions regardless of the structures thereof. For example, channel layers, sacrificial layers, and isolation layers described herein may take a different type or form as long as the disclosure can be applied thereto.
It will be understood that when an element, component, layer, pattern, structure, region, or so on (hereinafter collectively “element”) of a semiconductor device is referred to as being “over,” “above,” “on,” “below,” “under,” “beneath,” “connected to” or “coupled to” another element the semiconductor device, it can be directly over, above, on, below, under, beneath, connected or coupled to the other element or an intervening element(s) may be present. In contrast, when an element of a semiconductor device is referred to as being “directly over,” “directly above,” “directly on,” “directly below,” “directly under,” “directly beneath,” “directly connected to” or “directly coupled to” another element of the semiconductor device, there are no intervening elements present. Like numerals refer to like elements throughout this disclosure.
Spatially relative terms, such as “over,” “above,” “on,” “upper,” “below,” “under,” “beneath,” “lower,” “left,” “right,” “lower-left,” “lower-right,” “upper-left,” “upper-right,” “central,” “middle,” and the like, may be used herein for ease of description to describe one element's relationship to another element(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of a semiconductor device in use or operation in addition to the orientation depicted in the figures. For example, if the semiconductor device in the figures is turned over, an element described as “below” or “beneath” another element would then be oriented “above” the other element. Thus, the term “below” can encompass both an orientation of above and below. The semiconductor device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. As another example, when elements referred to as a “left” element and a “right” element” may be a “right” element and a “left” element when a device or structure including these elements are differently oriented. Thus, in the descriptions herebelow, the “left” element and the “right” element may also be referred to as a “1st” element or a “2nd” element, respectively, as long as their structural relationship is clearly understood in the context of the descriptions. Similarly, the terms a “lower” element and an “upper” element may be respectively referred to as a “1st” element and a “2nd” element with necessary descriptions to distinguish the two elements.
It will be understood that, although the terms “1st,” “2nd,” “3rd,” “4th,” “5th,” “6th,” etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a 1st element discussed below could be termed a 2nd element without departing from the teachings of the disclosure.
As used herein, expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list. For example, the expression, “at least one of a, b and c,” should be understood as including only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b and c. Herein, when a term “same” or “equal” is used to compare a dimension of two or more elements, the term may cover a “substantially same” or “substantially equal” dimension. Further, when a term “coplanar” or “aligned” is used to compare a positional relationship between two or more elements, the term may also cover “a substantially coplanar” or “substantially alighted” dimension.
It will be also understood that, even if a certain step or operation of manufacturing an apparatus or structure is described later than another step or operation, the step or operation may be performed later than the other step or operation unless the other step or operation is described as being performed after the step or operation.
Many embodiments are described herein with reference to cross-sectional views that are schematic illustrations of the embodiments (and intermediate structures). As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, the embodiments should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. Various regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the disclosure. Further, in the drawings, the sizes and relative sizes of layers and regions may be exaggerated for clarity. Thus, it is to be understood that such schematic illustrations may not reflect actual images when any of the structures described herein are examined through scanning electron microscopy (SEM), transmission electron microscopy (TEM), focused ion beam (FIB) microscopy, etc.
For the sake of brevity, conventional elements, structures or layers of semiconductor devices including a nanosheet transistor, a fin field-effect transistor, and materials forming the same may or may not be described in detail herein. For example, a certain isolation layer or structure of a semiconductor device and materials forming the same may be omitted herein when this layer or structure is not related to the novel features of the embodiments. Also, descriptions of materials forming well-known structural elements of a semiconductor device may be omitted herein when those materials are not relevant to the novel features of the embodiments.
When an ECO issues to change an existing layout of a cell architecture for a semiconductor device, a substantial redesign of the cell architecture may be required, which costs significant time and resources. In order to prevent such substantial redesign, the cell architecture may be initially designed to include a plurality of fabric cells at positions where a possible redesign may be performed after an initial design or chip masking operation of the cell architecture is completed.
Referring to
Each of the cells CE may be formed of one or more standard cells implementing a logic gate such as inverter, NAND, NOR, XOR, AOI, etc., not being limited thereto, based on one or more transistors. Thus, the cells CE may be variously sized subject to respective logic functions implemented by one or more logic gates formed therein although they may have the same cell height CH. The power rails FP1 and FP2 may be extended in a D1 direction along and directly above upper boundaries and lower boundaries among the cell boundaries BD, and may be alternatingly arranged in a D2 direction. As the power rails FP1 and FP2 are disposed above the upper boundaries and the lower boundaries of the cells formed on a substrate of a semiconductor device, these power rails FP1 and FP2 may be referred to as frontside power rails or form a frontside power distribution network. The 1st power rails FP1 may each be connected to a positive voltage source, and the 2nd power rails FP2 may each be connected to ground (a negative voltage source). The D1 and D2 directions are horizontally intersecting each other, and vertically intersect a D3 direction.
The cell architecture 10 may also include a plurality of fabric cells F1-F3 which may each be a dummy cell in which no logic function is implemented or no logic gate is formed. These fabric cells may be formed at selected positions in the cell architecture 10 where a possible circuit redesign may be expected. For example, the fabric cells F1-F3 may be formed at positions adjacent to candidate regions CN1-CN3, respectively, in which complicated circuits (e.g., arithmetic logic unit (ALU)) are formed, and thus, a circuit redesign is more probable than other regions in the cell architecture 10. Although the cell architecture 10 is shown to include only three fabric cells, more or less than three fabric cell may be preliminarily formed in the cell architecture 20. Also, although one fabric cell is formed at a position adjacent to a candidate region for a circuit redesign, more than one fabric cells may be formed at positions adjacent to the candidate region.
Thus, when a circuit analysis/test performed after cell placement and routing for the cell architecture 10 indeed requires a circuit redesign in one of the candidate regions CN1-CN3, and such redesign may be addressed by implementing an additional logic function, an ECO may issue to redesign a circuit in the candidate region in the cell architecture 10. In response, a fabric cell among the fabric cells F1-F3 at a position adjacent to the candidate region may be changed to include the additional logic gate therein. When the additional logic gate is formed in the corresponding fabric cell, the cell architecture 10 may avoid a redesign of the existing circuit in the candidate region by, for example, securing an additional area for the additional logic gat, and adding or rerouting metal lines or vias, etc. which costs significant time and resources. Thus, the ECO for the cell architecture 10 may be responded by simply forming an additional logic gate in at least one of the fabric cells F1-F3.
The fabric cell 100F may include 1st to 4th gate structures G1-G4 formed across 1st and 2nd active regions AC1 and AC2 in the D2 direction, and two vias V11 and V12 formed on the 2nd and 3rd gate structures G2 and G3, respectively. These gate structures and active regions may be cell structures initially formed or placed in the cell architecture 20 and common structures of the cells CE. However, in the fabric cell 100F, no source/drain regions may be formed on the active regions AC1 and AC2, and no interconnects such as metal lines, vias, or contact structures may be formed on the gate structures G1-G4 or the source/drain regions. Thus, the fabric cell 100F may be only a dummy cell in which no logic gate is formed and no logic function is implemented.
However, the power rails FP1 and FP2 respectively connected to a positive voltage source and ground may still be disposed above and along the upper boundaries and the lower boundaries of the cells CE. Thus, when the fabric cell 100F is changed to a logic cell, one or more of the gate structures G1-G4 may be configured to receive gate input signals for respective transistors, and source/drain regions may be formed on the active regions AC1 and AC2 to constitute one or more transistors. Further, a plurality of metal lines and additional vias may be formed to connect one or more of the source/drain regions to the power rails FP1 and FP2 so that the logic cell can be powered.
Although the fabric cell 100F shown in
In response to an ECO to redesign one of the candidate regions CN1-CN3 shown in
The 1st PMOS P1 may be formed by implementing 1st and 2nd source/drain regions SD1 and SD2 on the 1st active region AC1 and connecting these two source/drain regions to each other through a channel structures (now shown) surrounded by the 2nd gate structure G2. The 2nd PMOS P2 may be formed by implementing the 2nd and 3rd source/drain regions SD2 and SD3 on the 1st active region AC1 and connecting these two source/drain regions to each other through a channel structures (now shown) surrounded by the 3rd gate structure G3. The 1st NMOS N1 may be formed by implementing 4th and 5th source/drain regions SD4 and SD5 on the 2nd active region AC2 and connecting these two source/drain regions to each other through a channel structures (now shown) surrounded by the 2nd gate structure G2. The 2nd NMOS N2 may be formed by implementing the 5th and 6th source/drain regions SD5 and SD6 on the 2nd active region AC2 and connecting these two source/drain regions to each other through a channel structures (now shown) surrounded by the 3rd gate structure G3.
Further, the 1st source/drain region of the PMOS1 and the 3rd source/drain region of the PMOS2 may be connected to the 1st power rail FP1 through contact structures CR1 and CR2, respectively, to receive a positive voltage VDD, and 6th source/drain region of the NMOS2 may be connected to the 2nd power rail FP2 to be grounded through a contact structure CR3. These contact structures CR1, CR2 and CR3 may be formed on top surfaces of the 1st, 3rd and 6th source/drain regions, respectively, when a semiconductor device based on the cell architecture 10 is manufactured.
A metal line M11 may receive and deliver a common gate input signal A for the 1st PMOS P1 and the 1st NMOS N1 to the 2nd gate structure G2 through the via V11. A metal line M12 may receive and deliver a common gate input signal B for the 1st NMOS N1 and the 2nd PMOS P2 to the 3rd gate structure G3 through the via V12.
A metal line M13 may be connected to the 2nd source/drain region of the 1st and 2nd PMOSs P1 and P2, and a metal line M14 may be connected to the 4th source/drain region of the 1st NMOS N1, to receive and output a common output signal Q to the meal line M2 through the vias V21, V01 and V22, respectively.
In the above manner, the fabric cell 100F may be changed to the logic cell 100L when an ECO requiring a redesign of one of the candidate regions CN1-CN3 in the cell architecture 10, thereby responding to the ECO without a substantially redesign of the candidate region in the cell architecture 10.
However, there remains a limitation to taking advantages of the fabric cell 100F when the logic gate formed therein turns out to cause an excessive current-resistance (IR) drop or dynamic voltage droop (DVD) which may degrade performance of the cell architecture 10. In response, a redesign of the existing power grid or adding power straps to the existing power grid may be considered. However, because of a strict design rule regarding size and placement of power rails in a cell architecture, the power rails FP1 and FP2 may not be simply redesigned, and instead, may require a substantial redesign of the cell architecture 10.
Referring to
However, the cell architecture 20 differ from the cell architecture 10 in that a plurality of 1st backside power rails BP1 and 2nd backside power rails BP2 may be disposed below the cells CE. For example, the 1st backside power rails BP1 may be extended in the D1 direction along and directly below the upper boundaries and the lower boundaries of the cells CE, and the 2nd backside power rails BP2 may be extended in the D1 direction across and directly below the inside region of the cells CE. Thus, the number of power rails in the cell architecture 20 may be greater than that of the power rails in the cell architecture 10. When a semiconductor device is manufactured based on the cell architecture 20, the backside power rails BP1 and BP2 may be formed in a backside isolation structure which replaces a substrate of the semiconductor device at a back side of the semiconductor device, while the power rails FP1 and FP2 of the cell architecture 10 are formed at a front side of the semiconductor device.
The above-described arrangement of backside power rails may be enabled at least because formation of power rails at the back side of a semiconductor device may not be bound by the cell design rule, such as minimum spacing requirements, applied to a front side of the semiconductor device.
Still, the backside power rails BP1 and BP2 may be extended in the D1 direction in parallel with each other. The 1st backside power rails BP1 may each be connected to a positive voltage source, and the 2nd backside power rails BP2 may each be connected to ground (a negative voltage source).
When the 2nd backside power rail BP2 is disposed directly below the inside region of each cell CE, a connection distance between a power rail and circuit elements (e.g., a source/drain region) of each cell CE in the cell architecture 20 may be reduced compared to that in the cell architecture 10. Thus, an IR drop or a DvD that may be caused by a long connection distance between the circuit elements and the power rail, or additional metal lines or vias for power rail connection may be addressed by the arrangement of the backside power rails BP1 and BP2 as shown in
As shown in
Since the fabric cell 200F may also be a dummy cell as the fabric cell 100F of
In response to an ECO to redesign one of the candidate regions CN1-CN3 shown in
However, as the backside power rails BP1 and BP2 are formed at the back side of the cell architecture 20, these backside power rails BP1 and BP2 may be connected to the 1st, 3rd and 6th source/drain regions through backside contact structures BC1, BC2 and BC3 formed on bottom surfaces of the 1st, 3rd and 6th source/drain regions, respectively. Like the backside power rails BP1 and BP2, the backside contact structures BC1, BC2 and BC3 may also be formed in the same backside isolation structure when a semiconductor device is manufactured based on the cell architecture 20. The backside power rails BP1, BP2 and the backside contact structures BC1, BC2 and BC3 along with the backside isolation structure forms a BSPDN of the cell architecture 20.
Further, due to the 2nd backside power rail BP2 formed below an inside region of the fabric cell 200F, the backside contact structure BC3 may be connected to this 2nd backside power rail BR2.
In the above manner, the cell architecture 20 including the backside power rails BP1 and BP2 may also include the fabric cell 200F, and this fabric cell 200F may be changed to the logic cell 200L when an ECO requiring a redesign of one of the candidate regions CN1-CN3 in the cell architecture 20, thereby responding to the ECO without a substantially redesign of the candidate region in the cell architecture 20. Moreover, the 2nd backside power rail BP2 formed below the inside region of the logic cell 200L may provide at least connection flexibility to the circuit elements in the logic cell 200L by avoiding a heavy interconnect traffic at a front side of the logic cell 100L.
The formation of backside power rails and fabric cells may not be limited to the above embodiments. When a power rail is required to have a greater size to more effectively address an IP drop or a DVD in a logic cell formed by changing a fabric cell, a width of one or more of backside power rails formed below the logic cell may be increased in the cell architecture, according to embodiments.
Referring to
As described above, this width change of the backside power rails BP1 and BP2 may be enabled because the arrangement and formation of the backside power rails are not bound by the strict cell design rule applying to the frontside power rails.
Thus, while the backside power rails including the 2nd backside power rail BP2 formed below the inside region of the logic cell provides various advantages described above to the cell architecture including the logic cell 300F, the wider backside power rails BP1 and BP2 may provide the cell architecture 30 including the logic cell 300F with an additional advantage in responding to an ECO including a power rail change. For example, the wider power rail may have a lower electrical resistance, which would result in a reduced IR drop along the power rail, ensuring that a more stable and higher supply voltage reaches the circuits elements connected to this power rail in the cell architecture. Further, as the wider power rail may be able to accommodate a higher current with a less DvD, a stable power delivery to the circuit elements connected thereto.
Referring to
As the fabric cell F1 is changed to the logic cell 300L1 including not only the NAND gate but also the wider backside power rails BP1 and BP2, the 1st backside power rails BP1 disposed below the upper boundary and the lower boundary and the 2nd backside power rail BP2 disposed below the inside region of the logic cell 300L may be wider than the other backside power rails BP1 and BP2.
Further, the wider backside power rails BP1 and BP2 disposed below the logic cell 300L1 may be extended in the D1 direction to be disposed below a plurality of other cells CE in a same row in the cell architecture 30. For example, a logic cell 300L2 which may be formed by changing the fabric cell F2 shown in
However, the disclosure may not be limited thereto, and, according to an embodiment, only portions of the backside power rails BP1 and BP2 in the cell architecture 30 disposed below the logic cell 300L1 may be changed to have the greater width W2 in response to a corresponding ECO, while the other portions of the backside power rails BP1 and BP2 remain to have the smaller width W1.
The cell architecture 30 may also be characterized in that, in response to the ECO to change the fabric cells F1 and F2, the fabric cell F3 may still remain as a dummy cell when there is no ECO to address a circuit redesign in the candidate region CN3. The fabric cell F2 may also remain as a dummy cell when there is no ECO to change the candidate region CN2, while the wider backside power rails BP1 and BP2 may still be disposed below the fabric cell F2.
Referring to
In the above-described embodiments, a plurality of cells CE arranged in a same row of the cell architectures 10, 20, 30 and 40 has a same cell height. However, the disclosure is not limited thereto, and thus, the backside power rails BP1 and BP2 may also be formed below a plurality of cells having different cell heights, and may also be changed to have a greater width in response to a corresponding ECO.
Referring to
The processor 1100 may include a central processing unit (CPU), a graphic processing unit (GPU) and/or any other processors that control operations of the electronic device 1000. The communication module 1200 may be implemented to perform wireless or wire communications with an external device. The input/output module 1300 may include at least one of a touch sensor, a touch panel a key board, a mouse, a proximate sensor, a microphone, etc. to receive an input, and at least one of a display, a speaker, etc. to generate an output signal processed by the processor 1100. The storage 1400 may be implemented to store user data input through the input/output module 1300, the output signal, etc. The storage 1400 may be an embedded multimedia card (eMMC), a solid state drive (SSD), a universal flash storage (UFS) device, etc.
The buffer RAM module 1500 may temporarily store data used for processing operations of the electronic device 1000. For example, the buffer RAM 1500 may include a volatile memory such as double data rate (DDR) synchronous dynamic random access memory (SDRAM), low power double data rate (LPDDR) SDRAM, graphics double data rate (GDDR) SDRAM, Rambus dynamic random access memory (RDRAM), etc.
Although not shown in
At least one component in the electronic device 1000 may be formed based on at least one of the cell architectures of the above embodiments shown in
The foregoing is illustrative of example embodiments and is not to be construed as limiting the disclosure. Although some example embodiments have been described above, those skilled in the art will readily appreciate that many modifications are possible in the above embodiments without materially departing from the disclosure.
This application is based on and claims priority from U.S. Provisional Application No. 63/471,372 filed on Jun. 6, 2023 in the U.S. Patent and Trademark Office, the disclosure of which is incorporated herein in its entirety by reference.
Number | Date | Country | |
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63471372 | Jun 2023 | US |