The present disclosure relates to the field of batteries, and in particular, to a cell, a battery module, a battery pack, and a vehicle.
To reduce the internal resistance of the battery, improve the battery capacity, and reduce the difficulty of automated battery production, currently, in the manufacturing process of cells available on the market, the method of forming electrode tabs has been changed from the conventional method of adhering separate electrode tabs to an electrode plate to the method of forming electrode tabs by die-cutting an electrode plate, i.e., the method of die-cutting an electrode plate and directly using the remaining parts to form an electrode tabs.
However, the die-cutting for forming electrode tabs leads to the formation of burrs at the edge of the electrode tab. In the process of preparing a cell core or in the process of using the battery, the electrode tabs need to be bent by a certain angle in order to be electrically connected to an electrode terminal. During the bending process, burrs on the electrode plate (especially the positive electrode plate) may pierce the separator and cause positive and negative electrodes to be in contact with each other, resulting in a short circuit, which seriously affects the safety of the battery.
In the prior art, in order to solve the above problems and prevent burrs from piercing the separator to cause a short circuit between the positive and negative electrodes, a ceramic coating of a certain thickness, e.g., boehmite or aluminum oxide, is generally coated on each side of the positive electrode plate. The ceramic coating is provided between the positive electrode plate and the negative electrode plate and can prevent burrs from piercing the separator to a certain extent, thereby reducing the probability of occurrence of short circuit.
In the process of preparing a cell, first, boehmite or aluminum oxide needs to be coated on a positive electrode plate, and then the positive electrode plate is die-cut to form electrode tabs. On the one hand, for the coating of boehmite or aluminum oxide on the positive electrode plate, the coating thickness is difficult to control, and the stability is poor, leading to a higher process difficulty. On the other hand, because coating is performed before die-cutting, wavy edges cannot be formed during slitting of the positive electrode plate coated with boehmite or aluminum oxide, and the die-cutting parameter window is small, which has an adverse effect on die-cutting. Moreover, defects such as slag and burrs are easily formed on the edge during die-cutting. The slag and burrs may still pierce the separator and cause positive and negative electrodes to be in contact with each other, resulting in a short circuit in the cell, and affecting the safety of the battery.
Although the coating of boehmite or aluminum oxide can reduce the risk of burrs piercing the separator to a certain extent, its ability to prevent piecing and short circuiting is limited, failing to meet the ever-increasing requirements on the safety performance of the battery.
An objective of the present disclosure is to provide a cell, a battery module, a battery pack, and a vehicle that can effectively prevent burrs from piercing the separator and ensure high safety of the battery.
To solve the above technical problems, the following technical solutions are employed in the present disclosure.
The present disclosure provides a cell, which includes a positive electrode plate, a negative electrode plate, and a separator. The separator is at least partially arranged between the positive electrode plate and the negative electrode plate, and the positive electrode plate includes a first positive-electrode-plate surface and a second positive-electrode-plate surface arranged opposite to each other in a first direction. A positive electrode tab is provided on the first positive-electrode-plate surface, and a negative electrode tab is disposed on the negative electrode plate. An insulating adhesive tape is attached to the positive electrode plate, the insulating adhesive tape includes a first adhesive-tape surface and a second adhesive-tape surface disposed opposite to each other in the first direction, and the first adhesive-tape surface is disposed on a same side as the first positive-electrode-plate surface. The first positive-electrode-plate surface is arranged between the first adhesive-tape surface and the second adhesive-tape surface in the first direction, and the second adhesive-tape surface is arranged between the first positive-electrode-plate surface and the second positive-electrode-plate surface in the first direction. The positive electrode plate includes a first positive-electrode-plate end and a second positive-electrode-plate end disposed opposite to each other in a second direction, and the insulating adhesive tape extends from the first positive-electrode-plate end to the second positive-electrode-plate end in the second direction.
In the present disclosure, the insulating adhesive tape covers the first positive-electrode-plate surface and the positive electrode tab and isolates the first positive-electrode-plate surface and the positive electrode tab from the negative electrode plate, thereby preventing burrs from piercing the separator and improving the battery safety.
In some embodiments, the separator includes a first separator surface and a second separator surface provided opposite to each other in the first direction, and the separator includes a first separator end and a second separator end arranged opposite to each other in the second direction. The first separator surface is disposed on a same side as the first positive-electrode-plate surface.
In some embodiments, the first separator surface protrudes beyond the first positive-electrode-plate surface in the first direction.
In some embodiments, a distance between the first separator surface and the first positive-electrode-plate surface is 1 mm to 2 mm.
In some embodiments, a distance between the first adhesive-tape surface and the first positive-electrode-plate surface is 1 mm to 2 mm.
In some embodiments, a thickness of the insulating adhesive tape is 20 μm to 30 μm.
In some embodiments, a position on the positive electrode plate close to the first positive-electrode-plate surface is coated with a ceramic coating, the ceramic coating includes a first coating surface and a second coating surface, the first coating surface is arranged between the first adhesive-tape surface and the second adhesive-tape surface, and the second adhesive-tape surface is arranged between the first coating surface and the second coating surface.
In some embodiments, a spacing between the second coating surface and the second adhesive-tape surface is 1 mm to 2 mm.
In some embodiments, the positive electrode plate is coated with a positive electrode dressing layer, a surface of the positive electrode dressing layer close to the first positive-electrode-plate surface does not protrude beyond the second adhesive-tape surface in the first direction, and a distance between the surface of the positive electrode dressing layer close to the first positive-electrode-plate surface and the second adhesive-tape surface is 0 mm to 1 mm.
In some embodiments, the positive electrode tab is obtained by die-cutting the positive electrode plate.
In some embodiments, each of the positive electrode plate, the negative electrode plate, and the separator is an integral and continuous sheet, and a core of the cell is formed by stacking and winding the positive electrode plate, the negative electrode plate, and the separator.
In some embodiments, the separator is an integral and continuous sheet, the cell comprises a plurality of positive electrode plates and a plurality of negative electrode plates, the core of the cell is formed by folding the separator multiple times and inserting one positive electrode plate or one negative electrode plate between every two neighboring layers of the separator, and the positive electrode plates and the negative electrode plates are alternately arranged.
In some embodiments, the separator is an integral and continuous sheet, the cell includes a plurality of positive electrode plates and a plurality of negative electrode plates, the core of the cell is formed by winding the separator and inserting one positive electrode plate or one negative electrode plate between every two neighboring layers of the separator, and the positive electrode plates and the negative electrode plates are alternately arranged.
In some embodiments, the insulating adhesive tape is an integral and continuous sheet.
In some embodiments, the first adhesive-tape surface is flush with the first separator surface.
In some embodiments, a spacing between the first adhesive-tape surface and the first separator surface is less than or equal to 1 mm.
In some embodiments, the insulating adhesive tape includes a first adhesive-tape end and a second adhesive-tape end arranged opposite to each other in the second direction, the first adhesive-tape end is flush with the first positive-electrode-plate end, and the second adhesive-tape end is flush with the second positive-electrode-plate end.
In some embodiments, a width of the insulating adhesive tape in the first direction is 4 mm to 6 mm.
In some embodiments, a surface of the insulating adhesive tape away from the positive electrode plate is adhered to the separator.
In some embodiments, a peel strength between the insulating adhesive tape and the separator is greater than or equal to 0.11 kgf/cm.
In some embodiments, the insulating adhesive tape is adhered to at least one surface of the positive electrode plate.
In some embodiments, the first separator surface and the second separator surface both extend in the second direction, and the first separator end and the second separator end both extend in the first direction.
In some embodiments, the insulating adhesive tape includes the first adhesive-tape end and the second adhesive-tape end provided opposite to each other in the second direction, the first adhesive-tape surface and the second adhesive-tape surface both extend in the second direction, and the first adhesive-tape end and the second adhesive-tape end both extend in the first direction.
In some embodiments, the second adhesive-tape surface is provided close to the second separator surface.
In some embodiments, the insulating adhesive tape includes the first adhesive-tape end and the second adhesive-tape end disposed opposite to each other in the second direction, the first adhesive-tape end is provided at a position corresponding to the first positive-electrode-plate end, and the second adhesive-tape end is disposed at a position corresponding to the second positive-electrode-plate end.
The present disclosure provides a battery module, including a plurality of the cells provided by the present disclosure, where the plurality of the cells are connected in series and/or in parallel.
The present disclosure provides a battery pack including the cells provided by the present disclosure or a battery module provided by the present disclosure.
The present disclosure provides a vehicle, including a battery provided by the present disclosure, a battery module provided by the present disclosure, or a battery pack provided by the present disclosure.
separator 10; first separator surface 101; second separator surface 102; first separator end 103; second separator end 104; insulating adhesive tape 20; first adhesive-tape surface 201; second adhesive-tape surface 202; first adhesive-tape end 203; second adhesive-tape end 204; positive electrode plate 30; first positive-electrode-plate surface 301; second positive-electrode-plate surface 302; ceramic coating 303; first coating surface 3031; second coating surface 3032; positive electrode dressing layer 304; first positive-electrode-plate end 305; second positive-electrode-plate end 306; positive electrode tab 40; negative electrode plate 50; negative electrode tab 60; cell 70; end plate 71; top cover 72; tray 80; lifting lug 81; battery module 82; chassis 90; battery pack 91.
Embodiments of the present disclosure will be described in detail below with reference to the accompanying drawings in which the same or like reference characters refer to the same or like elements or elements having the same or like functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present disclosure, rather than limiting the present disclosure.
In the description of the present disclosure, it should be understood that the orientation or positional relationships indicated by the terms “length”, “width”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the apparatus or element described must have a specific orientation or be constructed and operated in a specific orientation, and therefore are not to be construed as limiting the present disclosure.
Moreover, the terms “first” and “second” are used herein for purposes of description, and are not intended to indicate or imply relative importance or implicitly point out the number of the indicated technical feature. Therefore, the features defined by “first”, and “second” may explicitly or implicitly include one or more features. In the description of the present disclosure, “multiple” and “a plurality of” mean two or more, unless otherwise particularly defined.
In the present disclosure, unless otherwise clearly specified and defined, the terms “mount”, “connect”, “couple”, “fix” and variants thereof should be interpreted in a broad sense, for example, may be a fixed connection, a detachable connection, or an integral connection; may be a mechanical connection or an electrical connection; or may be a direct connection, an indirectly connection via an intermediate medium, communication between the interiors of two components, or an interactive relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.
The present disclosure provides a cell/battery. As shown in
In some embodiments, as shown in
The positive electrode tab 40 is arranged on the first positive-electrode-plate surface 301. A position of the positive electrode tab 40 corresponds to that of the first separator surface 101. The first separator surface 101 is arranged on a same side as the first positive-electrode-plate surface 301. The negative electrode tab 60 is arranged on the negative electrode plate 50, a position of the negative electrode tab 60 corresponds to that of the positive electrode plate 30, and the negative electrode plate 50 also includes a first negative-electrode-plate surface and a second negative-electrode-plate surface arranged opposite to each other in the first direction. The negative electrode tab 60 may be disposed on the first negative-electrode-plate surface, or may be disposed on the second negative-electrode-plate surface. That is, the positive electrode tab 40 and the negative electrode tab 60 may be provided at a same end or different ends on the battery. Correspondingly, a positive terminal and a negative terminal for outputting a current may also be provided at a same end or different ends.
In the cell provided by the present disclosure, as shown in
In the disclosure, the positive electrode tab 40 extends out from the first separator surface 101, and an electrode terminal of a cell also extends out in the first direction and is arranged at a cover plate in the first direction.
In some embodiments of the present disclosure, as shown in
The insulating adhesive tape 20 includes a first adhesive-tape surface 201 and a second adhesive-tape surface 202, and also includes a first adhesive-tape end 203 and a second adhesive-tape end 204. The first adhesive-tape surface 201 and the second adhesive-tape surface 202 are provided opposite to each other in the first direction, and the first adhesive-tape end 203 and the second adhesive-tape end 204 are provided opposite to each other in the second direction. As shown in
In some embodiments, the insulating adhesive tape 20 is a rectangular sheet, and the first adhesive-tape surface 201, the second adhesive-tape surface 202, the first adhesive-tape end 203, and the second adhesive-tape end 204 are four sides of the rectangular sheet. As shown in
In the present disclosure, as shown in
On the one hand, in the solution of forming an electrode tab by die-cutting, it is necessary to cut off all the excess foil along the length direction of the positive electrode plate 30 (the second direction). As such, after die-cutting, burrs not only may be formed at the edge of the positive electrode tab 40, but also may be formed on the entire first positive-electrode-plate surface 301 in the second direction. The conventional solution of adhering an adhesive tape partially on the positive electrode tab 40 cannot prevent burrs at other positions on the first positive-electrode-plate surface 301 from piercing the separator 10, and there is still a risk of short circuit and potential safety hazards. In the present disclosure, the insulating adhesive tape 20 extends from the first positive-electrode-plate end 305 to the second positive-electrode-plate end 306 in the second direction. In addition, the first positive-electrode-plate surface 301 is arranged between the first adhesive-tape surface 201 and the second adhesive-tape surface 202 in the first direction, and the second adhesive-tape surface 202 is arranged between the first positive-electrode-plate surface 301 and the second positive-electrode-plate surface 302 in the first direction, i.e., the first adhesive-tape surface 201 is disposed protruding beyond the first positive-electrode-plate surface 301 in the first direction, so that the insulating adhesive tape 20 can completely isolate the first positive-electrode-plate surface 301. When the insulating adhesive tape 20 is combined with the positive electrode plate 30, the insulating adhesive tape 20 can completely cover the first positive-electrode-plate surface 301 and the die-cut edge of the positive electrode tab 40. As such, burrs at all positions on the first positive-electrode-plate surface 301 can be prevented from piercing the separator 10, thereby reducing or even eliminating the risk of short circuit, thereby improving the safety.
On the other hand, there is no need to align the position of the insulating adhesive tape 20 with the positions of the positive electrode tab 40 one by one, which reduces the difficulty of positioning in the production process, reduces the number of process steps, avoids inaccurate positioning, reduces the defect rate, and reduces the risk of failure in providing the protection effect in the finished product due to inaccurate positioning.
Overall, in the battery provided by the present disclosure, the insulating adhesive tape 20 attached to the positive electrode plate 30 can effectively prevent burrs formed by the die cutting of the electrode plate from piercing the separator 10, and reduce the risk of short circuit caused by the burrs piercing the separator 10 inside the battery core. Furthermore, the insulating adhesive tape 20 is attached to the positive electrode plate 30, and the insulating adhesive tape 20 extends from the first positive-electrode-plate end 305 to the second positive-electrode-plate end 306 in the second direction. During the preparation process, there is no need to position and control the position of the positive electrode plate 30 in the second direction, which reduces the preparation difficulty. Moreover, the combination of the positive electrode plate 30 and the insulating adhesive tape 20 may be formed in the process of forming the battery core by stacking or winding. As such, the configuration of the insulating adhesive tape 20 is well combined with the preparation process of the battery core, which reduces the number of process steps. Also, the die-cutting of the electrode plates may be separated from the configuration of the insulating adhesive tape 20, thereby ensuring the safety without affecting the die-cutting of the electrode plates.
In the currently technologies, in addition to the solution of adhering an adhesive tape partially on the electrode tab, another solution is to coat each of two surfaces of the positive electrode plate 30 with a ceramic coating 303 of a certain thickness to achieve the effect of preventing burrs from piecing the separator. However, in the manufacturing process, first, a ceramic coating 303 needs to be coated on each of the two surfaces of the positive electrode plate 30. Next, the positive electrode plate 30 coated with the ceramic coatings 303 needs to be die-cut to obtain a positive electrode plate 30 having the positive electrode tab 40 formed by the die-cutting. Afterward, the positive electrode plate 30 is combined with the separator 10 and the negative electrode plate, and then wound or stacked to form a cell. In this process, on the one hand, the process requirements are high, and on the other hand, in the die-cutting process, the die-cutting parameter window is small, which is not conducive to die-cutting. Besides, some slag or burrs may still be formed at the edge after die-cutting, and cannot be covered, which still leads to the risk of short circuit and affects the safety. In addition, in the process of coating the ceramic coating 303, the thickness of the ceramic coating 303 needs to be strictly controlled, and the control needs to be monitored in real time and completed during the coating process. Moreover, the positive electrode plate 30 coating with the ceramic coatings 303 leads to an increase in the die-cutting difficulty and a change in the requirements for the die-cutting process, posing high requirements on the overall process and control. In the present disclosure, the preparation of the insulating adhesive tape is simpler than the coating of the ceramic coating 303, and allows easier thickness control. In addition, the configuration of the insulating adhesive tape may be performed after the die-cutting of the positive electrode plate 30 is completed, which, on the one hand, does not affect the die-cutting process of the positive electrode plate 30, and on the other hand, can effectively cover the positions where burrs are formed by the die-cutting, thereby reducing the risk of short circuit and improving the safety.
In an embodiment of the present disclosure, as shown in
In practice, considering the deviation correction of the winding machine and the fluctuation in the width slitting process of the insulating adhesive tape 20 and the separator 10 in the processing and preparation process, in some other embodiments, the first adhesive-tape surface 201 is spaced apart from the first separator surface 101 by a distance, where the distance is less than or equal to 1 mm.
The width of the positive electrode plate 30 directly affects the width of the positive electrode dressing layer 304, which in turn affects the capacity of the battery. To be specific, the larger the width and the size of the positive electrode plate 30, the higher the overall capacity of the battery. In contrast, in the case of a certain volume, how to effectively use the space in the limited volume to obtain a larger capacity is a problem that needs to be overcome in the current battery industry. Therefore, theoretically, the width of the positive electrode dressing layer 304 on the positive electrode plate 30 is preferably as large as possible. In the present disclosure, the insulating adhesive tape 20 is attached to the positive electrode plate 30. When used in a battery, the insulating adhesive tape 20 is arranged between the separator 10 and the positive electrode plate 30 to prevent burrs formed by die-cutting of the positive electrode plate 30 from piercing the separator 10 to cause the positive electrode plate 30 and the negative electrode plate to be in contact with each other to short circuit. An excessively large width of the insulating adhesive tape 20 affects the width of the positive electrode dressing layer 304 and therefore affects the capacity of the battery. In addition, the insulating adhesive tape 20 should not cover the positive electrode dressing layer 304, or otherwise the battery performance will be affected and the lithium deposition of the positive electrode dressing layer 304 will be inhibited. To sum up, in the present disclosure, the width of the insulating adhesive tape 20 cannot be too large, or otherwise it will cover the positive electrode dressing layer 304 or affect the capacity of the battery, and also cannot be too small, or otherwise the technical problem to be solved by the present disclosure cannot be well solved, and the effect of preventing piecing cannot be achieved. Therefore, in some embodiments of the present disclosure, a width of the insulating adhesive tape 20 in the first direction is 4 mm to 6 mm.
In order to ensure the bonding reliability between the insulating adhesive tape 20 and the positive electrode plate 30, especially in the battery preparation process where a particularly high bonding reliability is required, in the present disclosure, a peel strength between the insulating adhesive tape 20 and the positive electrode plate 30 is selected to be greater than or equal to 0.11 kgf/cm. The adhesiveness between the insulating adhesive tape 20 and the positive electrode plate 30 is improved to provide a good adhesion between them, so that warpage and deformation will not occur during the preparation process of the pole core, and they will not fall off in the battery.
In some embodiments, in order to reduce the overall thickness of the battery and improve the energy density, the insulating adhesive tape 20 is selected to be arranged on one surface of the positive electrode plate 30 in a thickness direction of the positive electrode plate 30, which may be any surface of the positive electrode plate 30 facing the separator 10.
In some other embodiments, in order to improve the overall strength, an insulating adhesive tape 20 is disposed on each of two surfaces of the positive electrode plate 30 in the thickness direction, thereby further improving the safety.
In the present disclosure, as shown in
The first adhesive-tape surface 201 and the second adhesive-tape surface 202 both extend in the second direction, and the first adhesive-tape end 203 and the second adhesive-tape end 204 both extend in the first direction.
The first positive-electrode-plate surface 301 and the second positive-electrode-plate surface 302 both extend in the second direction, and the first positive-electrode-plate end 305 and the second positive-electrode-plate end 306 both extend in the first direction.
The second adhesive-tape surface 202 is disposed close to the second separator surface 102. Herein, “close to” means that the second adhesive-tape surface 202 is closer to the second separator surface 102 than the first adhesive-tape surface 201 is.
In addition, the first adhesive-tape end 203 is disposed at a position corresponding to the first positive-electrode-plate end 305, and the second adhesive-tape end 204 is disposed at a position corresponding to the second positive-electrode-plate end 306.
In the present disclosure, the separator 10 is a separator commonly used in the prior art, and is mainly used for separating the positive electrode plate 30 and the negative electrode plate of the battery to prevent a short circuit caused by the contact of the two electrodes, and to allow ions in the electrolyte to pass through. For example, commonly used separator mainly include a polyethylene film (PE film), a polypropylene film (PP film), and a multi-layer separator 10 composed of a PE film and a PP film. In addition, in order to improve the performance of the separator 10 itself, the separator 10 in the prior art further includes a separator prepared by adopting a phase inversion method with polyvinylidene fluoride (PVDF) as a bulk polymer.
In the present disclosure, the insulating adhesive tape 20 is attached to the positive electrode plate 30, and is mainly used for isolating the positive electrode plate 30 from the negative electrode plate, especially isolating the die-cut part of the positive electrode plate 30 from the negative electrode plate. The insulating adhesive tape 20 is sandwiched between the die-cut part of the positive electrode plate 30 and the negative electrode plate to provide insulation and prevent burrs formed by die-cutting from piercing the separator 10, so as to provide a protection effect.
In the present disclosure, directions including a second direction and a first direction are defined respectively. For a continuous sheet-like separator 10, the second direction is a length direction of the separator 10, and the first direction is a width direction of the separator 10. As shown in
Generally, a direction in which an electrode tab (positive electrode tab 40 or negative electrode tab 60) extends out from an electrode plate (positive electrode plate 30 or negative electrode plate) is the first direction. As shown in
When the core of the cell is a wound cell core, generally the separator 10 is a continuous sheet. In this case, the second direction is a winding direction of the separator 10, where the left-right direction of a sheet-like separator 10 is the second direction, i.e., the winding direction of the battery separator 10, and the first direction is the width direction of the separator 10.
From the perspective of view of a cell, a cell length direction, a cell width direction, and a cell thickness direction of the cell are defined. Generally, a direction in which an electrode terminal extends out is regarded as the cell length direction, a direction perpendicular to the cell length direction on a large surface of the cell is regarded as the cell width direction, and a third direction in a three-dimensional space is the cell thickness direction. In this case, when a direction in which an electrode tab extends out is the same as the direction in which the electrode terminal extends out, the second direction is the cell width direction, and the first direction is the cell length direction.
The definition of the above directions will be illustrated in the following detailed description of implementations through specific embodiments with reference to the accompanying drawings.
As shown in
In the battery provided by the present disclosure, the first positive-electrode-plate surface 301 is a die-cut surface, that is, after a wide positive electrode plate 30 is die-cut, the positive electrode tab 40 and the first positive-electrode-plate surface 301 are formed. After die-cutting, burrs may be formed at the edges of the first positive-electrode-plate surface 301 and the positive electrode tab 40 due to the die-cutting. If the first positive-electrode-plate surface 301 and the positive electrode tab 40 are directly combined with the separator 10 and the negative electrode plate to form a battery core, the burrs may pierce the separator 10, resulting in a short circuit between the positive electrode plate 30 and the negative electrode plate. Therefore, in the present disclosure, the insulating adhesive tape 20 covers the first positive-electrode-plate surface 301 and the positive electrode tab 40 and isolates the first positive-electrode-plate surface 301 and the positive electrode tab 40 from the negative electrode plate, thereby preventing burrs from piercing the separator 10 and improving the battery safety.
The separator 10 includes a first separator surface 101 and a second separator surface 102 disposed opposite to each other in the first direction. With reference to specific embodiments, as shown in
A laminated battery is formed by stacking of a plurality of positive electrode plates 30, a plurality of negative electrode plates, and a plurality of battery separators 10. In this case, a direction in which the electrode tab extends out is the first direction, and the separator 10 includes a first separator surface 101 and a second separator surface 102 in the first direction, where the first separator surface 101 is a surface close to the position where the electrode tab extends out. A direction perpendicular to the direction in which the electrode tab extends out on a large surface of the separator 10 is the second direction. The separator 10 includes a first separator end 103 and a second separator end 104 in the second direction, where the cell width direction is the second direction, and two ends in the cell width direction are the first separator end 103 and the second separator end 104.
In the present disclosure, as shown in
The size or scale of each figure in all the accompanying drawings of the present disclosure does not constitute a limitation on the technical solutions provided by the present disclosure. As shown in
In order to prevent the separator 10 from being deformed or shrinking due to other factors to cause a short circuit between the positive electrode plate 30 and the negative electrode plate, the separator 10 is generally designed to be wider than the positive electrode plate 30. The first separator surface 101 at least needs to be disposed protruding beyond the first positive-electrode-plate surface 301 in the first direction. As shown in
To ensure the overall performance of the battery, a distance between the first separator surface 101 and the first positive-electrode-plate surface 301 may be 1 mm to 2 mm. A die-cut positive electrode edge is arranged on the insulating adhesive tape 20, and a puncture strength of the insulating adhesive tape 20 is 2 to 3 times that of the separator 10, which can reduce the risk of burrs piercing the separator 10, and at the same time prevent the adhesive tape from contacting the dressing to affect the battery capacity.
In an embodiment of the present disclosure, a thickness of the insulating adhesive tape is 20 μm to 30 μm, which ensures the hardness of the adhesive tape, avoids the wrinkles of the adhesive tape when pasting, and improves the processing ability.
In an embodiment of the present disclosure, as shown in
In an implementation, a spacing between the second coating surface 3032 and the second adhesive-tape surface 202 is 1 mm to 2 mm, and the die-cut positive electrode edge is in contact with the adhesive tape, which can reduce the risk of burrs piercing the separator 10 to cause a short circuit, while preventing the adhesive tape from contacting the dressing to affect the battery capacity.
In some embodiments, the positive electrode plate 30 is coated with a positive electrode dressing layer 304, a surface of the positive electrode dressing layer 304 close to the first positive-electrode-plate surface 301 does not protrude beyond the second adhesive-tape surface 202 in the first direction, and a distance between the surface of the positive electrode dressing layer 304 close to the first positive-electrode-plate surface 301 and the second adhesive-tape surface 202 is 0 mm to 1 mm, thereby preventing the adhesive tape from contacting the dressing layer 30 to affect the battery capacity.
In the present disclosure, the positive electrode tab 40 is obtained by die-cutting the positive electrode plate 30. In addition, in the preparation process, a positive electrode plate 30 of a larger width is selected, which is die-cut to form the positive electrode tab 40, and the surface where the positive electrode tab 40 is formed is the first positive-electrode-plate surface 301.
In an embodiment of the present disclosure, each of the positive electrode plate 30, the negative electrode plate, and the separator 10 is an integral and continuous sheet, and a core of the cell is formed by stacking the positive electrode plate 30, the negative electrode plate, and the separator and winding the stack.
As shown in
In the wound cell, the design of the continuous separator 10, positive electrode plate 30, negative electrode plate, and insulating adhesive tape 20 can save the step of pasting an adhesive tape to the positive electrode tabs 40 one by one after being wound into a pole core, thereby reducing the number of process steps and reducing the difficulty and cost of processing.
In an embodiment, as shown in
In another embodiment, the separator 10 is an integral and continuous sheet, the cell includes a plurality of positive electrode plates 30 and a plurality of negative electrode plates, the core of the cell is formed by winding the separator 10 and inserting one positive electrode plate 30 or one negative electrode plate between every two neighboring layers of the separator 10, and the positive electrode plates 30 and the negative electrode plates are alternately arranged.
In the above two embodiments, the separator 10 is an integral and continuous sheet, and the insulating adhesive tape 20 can be directly attached to the positive electrode plate 30, without the need to paste the adhesive tape on the positive electrode tabs 40 in the formed battery core one by one, thereby reducing the number of process steps and reducing the difficulty and cost of processing.
The above three embodiments are respectively a wound battery core and a laminated battery core. The laminated battery core is not a fully-laminated battery core, but instead, there are a plurality of positive electrode plates 30 and a plurality of negative electrode plates, the separator 10 is an integral and continuous sheet, the separator 10 is continuously folded or wound, so that each of the plurality of positive electrode plates 30 or negative electrode plates is sandwiched between two neighboring layers of the separator 10 to form a battery core, so as to make up a battery.
Certainly, in some embodiments, the above structure is also applicable to a fully-laminated battery core, and the number of process steps and cost can also be reduced to a certain extent. In addition, the safety can be stably ensured and the separator can be protected from being pierced by burrs.
The first separator surface 101 and the second separator surface 102 are disposed opposite to each other in the first direction, and the first separator surface 101 and the second separator surface 102 both extend in the second direction. As shown in
Generally, for products currently available on the market and their preparation conditions, the separator 10 is selected as a rectangular sheet, and the first separator surface 101, the second separator surface 102, the first separator end 103, and the second separator end 104 are four sides of the rectangular sheet-like separator 10, as shown in
As shown in
The present disclosure also provides a battery module, including a plurality of batteries provided by the present disclosure, where the plurality of batteries are connected in series and/or in parallel. In some embodiments, as shown in
The present disclosure also provides a battery pack, including the above-mentioned battery or at least one battery module provided by the present disclosure. In some embodiments, as shown in
In an embodiment of the present disclosure, a vehicle is provided, including a plurality of batteries provided by the present disclosure, a battery module provided by the present disclosure, or a battery pack provided by the present disclosure. In some embodiments, as shown in
Based on the above, it can be seen that the present disclosure has the above-mentioned excellent characteristics, and therefore can be used to offer enhanced performance that is unprecedented in the prior art, to achieve high practicability and become a product with great practical value.
The above descriptions are merely exemplary embodiments of the present disclosure and are not intended to limit the present disclosure. Any modification, equivalent replacement and improvement made without departing from the spirit and principle of the present disclosure shall fall within the protection scope of the present disclosure.
Number | Date | Country | Kind |
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201910862214.2 | Sep 2019 | CN | national |
This application is a continuation application of International Patent Application No. PCT/CN2020/113470 filed on Sep. 4, 2020, which is based on and claims priority to and benefits of Chinese Patent Application No. 201910862214.2, entitled “BATTERY, BATTERY MODULE, BATTERY PACK, AND AUTOMOBILE” and filed on Sep. 12, 2019. The entire content of all of the above identified applications is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2020/113470 | Sep 2020 | US |
Child | 17692748 | US |