This document relates generally to the cell culturing arts and, more particularly, to cell culturing vessels, such as bioreactors.
Some high cell density cell culture vessels, such as bioreactors, employ a fixed bed for the growth of cells that are entrapped therein or thereon. A desirability exists to be able to manufacture such vessels in a modular fashion, such as to allow for ready assembly for use in the field and to provide a high degree of dimensional flexibility (such as variable dimension including height). However, past proposals suffer from undue complexity, as well as a lack of flexibility in the ability to vary the construction of the vessel forming the bioreactor.
Accordingly, a need is identified for an improved modular cell culturing vessel that overcomes the foregoing limitations as well as others.
According to one aspect of the disclosure, an apparatus for culturing cells is provided. The apparatus comprises a housing having an inner compartment. A container is provided for removable positioning in the inner compartment of the housing. The container comprises first and second portions adapted to interlock for containing a fixed bed for culturing cells, the container forming a chamber within the inner compartment for circulating fluid to or from the fixed bed.
The first and second portions comprise interlocking male and female couplers. The first and second portions may further include a sealing arrangement forming a tortuous path for fluid flow.
The removable container may include one or more internal grooves for engaging retainers for retaining the fixed bed therein. The container may comprise a central tube, and the retainers adapted for engaging the central tube. Specifically, each of the retainers may include a barb adapted for insertion into an open end of the central tube.
The removable container may further include a third portion for receiving an agitator. The third portion may include a door for receiving the agitator, as well as one or more openings for allowing fluid flow to enter the container. The third portion may be adapted to relasably connect to the container. A retainer comprising a plate with peripheral notches may be provided for allowing fluid to pass to the third portion of the container.
A cap may be provided for engaging the container, the cap comprising a hinged plate. The hinged plate may comprise a releasable locking arrangement for locking with the cap in a closed position.
In any of the foregoing embodiments, the first and second portions comprise halves of the container.
According to a further aspect of the disclosure, an apparatus for culturing cells is provided. The apparatus comprises a fixed bed comprising a retainer at one end and a tube passing centrally through the fixed bed, the tube including an open end for receiving a portion of the retainer. The fixed bed may comprise a spiral fixed bed, and may further include a tubular body for receiving the fixed bed, the tubular body having an internal groove for receiving the retainer. A cap may be provided for engaging the tubular body, the cap comprising a hinged plate, which may further include a releasable locking arrangement for locking with the cap in a closed position.
Still a further aspect of the disclosure relates to a method of assembling a bioreactor. The method comprises interconnecting first and second portions to form a container including a fixed bed, and inserting the container into an inner compartment of a housing to form a chamber therein circulting fluid to or from the fixed bed. The method may further include the step of providing a retainer on opposed ends of the fixed bed prior to the inserting step. Still further, the method may include the step of connecting the retainers to the first and second portions of the container prior to the inserting step, such as by inserting a portion of the retainers into a tube positioned within the fixed bed. The method may further include the step of connecting a base portion including an agitator to the container prior to the inserting step.
Reference is now made to
Within the interior compartment of the bioreactor housing 112, an inner container 115 may be provided to contain and, therefore, divide the fixed bed-containing portion of the bioreactor from the remaining portion (e.g., outer chamber) devoid of a fixed bed. This container 115, when situated within the housing 112 thus forms an inner compartment or chamber for transmitting a flow of fluid, gas, or both, throughout the bioreactor 100 and, in particular, through the container 115.
As indicated in
The mesh structure included in spacer layers 122b forms tortuous paths to steer the cells into the depth of the cell immobilization layers 122a (see cells C in
The layers 122a, 122b (one or both) can be subsequently spirally or concentrically rolled along an axis or core (e.g., conduit or tube 128, which may be provided one or more component parts). The layers 122a, 122b of the structured fixed bed 122 may be firmly wound. In some embodiments, the diameter of the core (tube 128), the length and/or amount of the layers will ultimately define the size of the assembly or matrix. In some embodiments, thickness of each of the layers 122a, 122b may be between 0.1 and 5 mm, 0.1 and 10 mm, or 0.001 and 15 mm.
The orientation of the fixed bed 122 may be other than as shown in a bioreactor 100 as shown in
According to one aspect of the disclosure, and with reference to
In order to interconnect these portions 115a, 115b, while preventing or significantly reducing the amount of leakage at the resulting connection, a sealing arrangement providing a tortuous path or labyrinth may be used. This may involve providing each portion 115a, 115b with a mating male coupler 134 and female coupler 136. As shown in
As can be understood, this arrangement allows the container 115 to be manufactured in a modular fashion for later ease of assembly (or disassembly) and insertion into an outer vessel to form the bioreactor 100, without allowing for any appreciable (or at least controlled) leakage (note arrow L) at the resulting seams. This may be achieved without the need for adhesives, separate gaskets/O-rings, or other forms of attachment (such as welding or mechanical fasteners). From
The formation of the container 115 in this manner also may provide further advantages. For instance, no draft angle exists inside the housing 112 and thus no risk of having by-pass flow between the fixed bed 122 and the internal wall of the housing 112. Moreover, it is very easy to insert a fixed bed 122, made of a spiral, inside the half part than inside a straight cylinder or a cone. Specifically, it is possible to simply drop the fixed bed 122 inside the first portion 115a and it by the second portion 115b, which avoids the risk of not having a good spiral at the end or the risk of damage the materials during the insertion.
While two portions 115a, 115b are shown, it can be appreciated that more than two portions may be used to form the container 115, with each point of contact, or seam, including such a sealing arrangement. The arrangement is shown as being applied to vertically oriented portions 115a, 115b of the container 115, but it may be applied to any other structures in the bioreactor 100, without limitation, including for example the external casing or housing 112 forming the outer vessel.
The portions 115a, 115b may also be adapted, when coupled, to releasably connect with a third portion, such as the base 130. With reference to
From
Turning now to
One or more additional receivers, such as a central groove 115e, may also be provided for engaging one or more additional retainers, such as if there exists a desire to provide multiple fixed beds in a stacked configuration (as outlined further in the description that follows). It can also be appreciated from
Turning back to
According to a further, and possibly related aspect of the disclosure, and with reference to
A releasable locking arrangement may also be provided for retaining the perforated plate 202 in the deployed condition. For example, this plate 202 may be provided with a depending leg 206. The leg 206 may include a latch 206a for engaging a corresponding groove 208 in the cap 200.
An alternative version in which the perforated plate 202 is made from a plurality of portions 202a ... 202n, each of which may be hingedly connected to the cap 200, is shown in
According to a further aspect of the disclosure, and with reference to
A further embodiment of the internal container 302 for a bioreactor 300 is shown in
Turning now to
The cartridges 402 may be fixed inside the bioreactor 400 in a variety of ways. For example, the lower cartridge 402 (or possibly the only one) may be adapted to connect to (nest with) the housing 404 for receiving the agitator, such as stir bar 418. This housing 404 may be adapted to receive liquid from the outer chamber 420 and direct it to the lower entrance end of the lower cartridge 402.
The cartridges 402 may be of similar heights. While two cartridges are shown in a vertically stacked, tandem configuration, any number may be provided depending on the desired arrangement of the bioreactor 400. Each cartridge 402 may be formed of separable portions or halves, which may be releasably locked together (see, e.g.,
Summarizing, this disclosure may be considered to related to the following items:
1. An apparatus for culturing cells, comprising:
2. The apparatus of item 1, wherein the first and second portions comprise interlocking male and female couplers.
3. The apparatus of item 1 or item 2, wherein the first and second portions include a sealing arrangement forming a tortuous path for fluid flow.
4. The apparatus of any of items 1-3, wherein the removable container includes one or more internal grooves for engaging retainers for retaining the fixed bed therein.
5. The apparatus of item 4, wherein the container comprises a central tube, the retainers adapted for engaging the central tube.
6. The apparatus of item 5, wherein each of the retainers includes a barb adapted for insertion into an open end of the central tube.
7. The apparatus of any of items 1-6, wherein the removable container further includes a third portion for receiving an agitator.
8. The apparatus of item 7, wherein the third portion includes a door for receiving the agitator.
9. The apparatus of item 7 or item 8, wherein the third portion including one or more openings for allowing fluid flow to enter the container.
10. The apparatus of any of items 7-9, wherein the third portion is adapted to relasably connect to the container.
11. The apparatus of any of items 7-10, further including a retainer comprising a plate with peripheral notches for allowing fluid to pass to the third portion of the container.
12. The apparatus of any of items 1-11, further including a cap for engaging the container, the cap comprising a hinged plate.
13. The apparatus of item 12, wherein the hinged plate comprises a releasable locking arrangement for locking with the cap in a closed position.
14. The apparatus of any of items 1-13, wherein the first and second portions comprise halves of the container.
15. An apparatus for culturing cells, comprising:
a fixed bed comprising a retainer at one end and a tube passing centrally through the fixed bed, the tube including an open end for receiving a portion of the retainer.
16. The apparatus of item 15, wherein the fixed bed comprises a spiral fixed bed.
17. The apparatus of item 15 or item 16, further including a tubular body for receiving the fixed bed, the tubular body having an internal groove for receiving the retainer.
18. The apparatus of item 17, further including a cap for engaging the tubular body, the cap comprising a hinged plate.
19. The apparatus of item 18, wherein the hinged plate comprises a releasable locking arrangement for locking with the cap in a closed position.
20. A method of assembling a bioreactor, comprising:
21. The method of item 20, further including the step of providing a retainer on opposed ends of the fixed bed prior to the inserting step.
22. The method of item 21, further including the step of connecting the retainers to the first and second portions of the container prior to the inserting step.
23. The method of item 21 or item 22, further including the step of inserting a portion of the retainers into a tube positioned within the fixed bed.
24. The method of any of items 20-23, further including the step of connecting a base portion including an agitator to the container prior to the inserting step.
As used herein, the following terms have the following meanings:
“A”, “an”, and “the” as used herein refers to both singular and plural referents unless the context clearly dictates otherwise. By way of example, “a compartment” refers to one or more than one compartment.
“About,” “substantially,” or “approximately,” as used herein referring to a measurable value, such as a parameter, an amount, a temporal duration, and the like, is meant to encompass variations of +/- 20% or less, preferably +/-10% or less, more preferably +/-5% or less, even more preferably +/-1% or less, and still more preferably +/-0.1% or less of and from the specified value, in so far such variations are appropriate to perform in the disclosed invention. However, it is to be understood that the value to which the modifier “about” refers is itself also specifically disclosed.
“Comprise”, “comprising”, and “comprises” and “comprised of” as used herein are synonymous with “include”, “including”, “includes” or “contain”, “containing”, “contains” and are inclusive or open-ended terms that specifies the presence of what follows e.g. component and do not exclude or preclude the presence of additional, non-recited components, features, element, members, steps, known in the art or disclosed therein.
While preferred embodiments according to the disclosed concepts have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from the invention. For example, while the bioreactor is shown in a vertical orientation, it could be used in any orientation. It should be understood that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention. It is intended that the following claims define the scope of the protection under the applicable law and that methods and structures within the scope of these claims and their equivalents be covered thereby.
This application claims the benefit of U.S. Provisional Pat. Application Ser. No. 63/083,491, filed Sep. 25, 2020, the disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/076451 | 9/27/2021 | WO |
Number | Date | Country | |
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63083491 | Sep 2020 | US |