Claims
- 1. A foamed cement composition comprising:
- a slag cement;
- a water-based fluid present in the range of from about 20% to about 180% by weight of said slag cement;
- a gas present in an amount in the range of from about 5% to about 75% by volume of the foamed composition; and
- a foaming agent present in an amount in the range of from about 0.5% to about 10% by weight of fluid in the composition.
- 2. The composition of claim 1 wherein said slag cement has a Blaine fineness in the range of from about 5,000 to about 7,000 square centimeters per gram.
- 3. The composition of claim 1 wherein said slag cement has a Blaine fineness of about 5,900 square centimeters per gram, and wherein the composition further comprises an activator present in an amount in the range of from about 0.5% to about 10% by weight of said slag cement and a dispersant present in an amount of about 1.4% by weight of said slag cement.
- 4. The composition of claim 1 wherein said water-based fluid is selected from the group comprising fresh water, salt water, brines or seawater.
- 5. The composition of claim 1 wherein said gas is selected from the group consisting of nitrogen and air.
- 6. The composition of claim 1 wherein the foamed cement composition has a density in the range of from about 6 to about 16 pounds per gallon.
- 7. The composition of claim 1 wherein said foaming agent is a surfactant having a general formula selected from the group consisting of:
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b OSO.sub.3 X.sup.+(a)
- wherein:
- a is an integer in the range of from about 5 to about 15,
- b is an integer in the range of from about 1 to about 10, and
- X is a cation;
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.3 OSO.sub.3 Na.sup.+(b)
- wherein:
- a is an integer in the range of from about 6 to about 10;
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b OSO.sub.3 NH.sub.4.sup.+(c)
- wherein:
- a is an integer in the range of from about 5 to about 15, and
- b is an integer in the range of from about 1 to about 10;
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b OH (d)
- wherein:
- a is an integer in the range of from about 10 to about 18, and
- b is an integer in the range of from about 6 to about 15;
- (e) a compound comprising a mixture of the following formulas:
- X�H(CH.sub.2).sub.n --C.dbd.C--(CH.sub.2).sub.m SO.sub.3 Na.sup.+ !
- and
- Y�H(CH.sub.2).sub.p --COH--(CH.sub.2).sub.q SO.sub.3 Na.sup.+ !
- wherein:
- n and m are integers in the range of from about 6 to about 16,
- p and q are integers in the range of from about 7 to about 17, and
- X and Y are fractions and the sum of X and Y is 1; and
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b SO.sub.3 NH.sub.4.sup.+(f)
- wherein:
- a is an integer in the range of from about 6 to about 10, and
- b is an integer in the range of from about 3 to about 10.
- 8. The composition of claim 7 wherein said foaming agent is present in an amount in the range of from about 2% to about 4% by weight of fluid in the composition.
- 9. The composition of claim 1 further comprising a dispersant present in an amount of about 1.4% by weight of said slag cement.
- 10. The composition of claim 1 further comprising an activator selected from the group consisting of hydrated lime, Ca(OH).sub.2, sodium hydroxide, sodium sulfate, sodium carbonate, sodium silicate and Portland cement.
- 11. The composition of claim 10 wherein said activator is present in an amount in the range of from about 0.5% to about 10% by weight of said slag cement.
- 12. The composition of claim 1 further comprising a foam stabilizing agent present in an amount in the range of from about 0.25% to about 5% by weight of fluid in the composition.
- 13. The composition of claim 12 wherein said foam stabilizing agent has a formula selected from the group consisting of: ##STR2## wherein: R is hydrogen or a methyl radical, and
- n is an integer in the range of from about 20 to about 200;
- CH.sub.3 O(CH.sub.2 CH.sub.2 O).sub.n CH.sub.2 OH (b)
- wherein:
- n is in the range of from about 100 to about 150;
- R--CONHCH.sub.2 CH.sub.2 CH.sub.2 N.sup.+ (CH.sub.3).sub.2 CH.sub.2 CO.sub.2 -- (c)
- wherein:
- R is a C.sub.10 to C.sub.18 saturated aliphatic hydrocarbon group or an oleyl group or a linoleyl group; and
- R--CONHCH.sub.2 CH.sub.2 CH.sub.2 N.sup.+ (CH.sub.3).sub.2 CH.sub.2 CO.sub.2 -- (d)
- wherein:
- R is a COCO radical.
- 14. The composition of claim 13 wherein said foam stabilizing agent is present in an amount in the range of from about 1% to about 2% by weight of fluid in the composition.
- 15. A foamed cement composition consisting essentially of:
- slag cement;
- a water-based fluid present in the range of from about 20% to about 180% by weight of said slag cement in the composition;
- a gas present in an amount in the range of from about 5% to about 75% by volume of the resulting foamed composition; and
- a foaming agent present in an amount in the range of from about 0.5% to about 10% by weight of fluid in the composition.
- 16. The composition of claim 15 wherein said slag cement comprises particulate slag having a Blaine fineness in the range of from about 5,000 to about 7,000 square centimeters per gram.
- 17. The composition of claim 15 wherein said slag cement further comprises an activator present in an amount in the range of from about 0.5% to about 10% by weight of said slag cement.
- 18. The composition of claim 15 wherein said slag cement further comprises a dispersant present in an amount of about 1.4% by weight of said slag cement.
- 19. The composition of claim 15 wherein said water-based fluid is selected from the group comprising fresh water, salt water, brines or seawater.
- 20. The composition of claim 15 wherein said gas is selected from the group consisting of nitrogen and air.
- 21. The composition of claim 15 wherein the composition has a density in the range of from about 6 to about 16 pounds per gallon.
- 22. The composition of claim 15 wherein said foaming agent is a surfactant having a formula selected from the group consisting of:
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b OSO.sub.2 X.sup.+(a)
- wherein:
- a is an integer in the range of from about 5 to about 15,
- b is an integer in the range of from about 1 to about 10, and
- X is a cation;
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.3 OSO.sub.3 Na.sup.+(b)
- wherein:
- a is an integer in the range of from about 6 to about 10;
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b OSO.sub.3 NH.sub.4.sup.+(c)
- wherein:
- a is an integer in the range of from about 5 to about 15, and
- b is an integer in the range of from about 1 to about 10;
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b OH (d)
- wherein:
- a is an integer in the range of from about 10 to about 18, and
- b is an integer in the range of from about 6 to about 15;
- (e) a compound comprising a mixture of the following formulas:
- X�H(CH.sub.2).sub.n --C.dbd.C--(CH.sub.2).sub.m SO.sub.3 Na.sup.+ !
- and
- Y�H(CH.sub.2).sub.p --COH--(CH.sub.2).sub.q SO.sub.3 Na.sup.+ !
- wherein:
- n and m are integers in the range of from about 6 to about 16,
- p and q are integers in the range of from about 7 to about 17, and
- X and Y are fractions and the sum of X and Y is 1; and
- H(CH.sub.2).sub.a (OC.sub.2 H.sub.4).sub.b SO.sub.3 NH.sub.4.sup.+(f)
- wherein:
- a is an integer in the range of from about 6 to about 10, and
- b is an integer in the range of from about 3 to about 10.
- 23. The composition of claim 22 wherein said foaming agent is present in an amount in the range of from about 2% to about 4% by weight of fluid in the composition.
- 24. The composition of claim 15 wherein the composition further comprises a foam stabilizing agent present in an amount in the range of from about 0.25% to about 5% by weight of fluid in the composition.
- 25. The composition of claim 24 wherein said foam stabilizing agent has a general formula selected from the group consisting of: ##STR3## wherein: R is hydrogen or a methyl radical,
- n is an integer in the range of from about 20 to about 200;
- CH.sub.3 O(CH.sub.2 CH.sub.2 O).sub.n CH.sub.2 OH (b)
- wherein:
- n is in the range of from about 100 to about 150;
- R--CONHCH.sub.2 CH.sub.2 CH.sub.2 N.sup.+ (CH.sub.3).sub.2 CH.sub.2 CO.sub.2 -- (c)
- wherein:
- R is a C.sub.10 to C.sub.18 saturated aliphatic hydrocarbon group or an oleyl group or a linoleyl group; and
- R--CONHCH.sub.2 CH.sub.2 CH.sub.2 N.sup.+ (CH.sub.3).sub.2 CH.sub.2 CO.sub.2(d)
- wherein:
- R is a COCO radical.
Parent Case Info
This is a divisional of application Ser. No. 08/551,101, filed on Oct. 31, 1995 U.S. Pat. No. 5,588,489.
US Referenced Citations (20)
Foreign Referenced Citations (4)
Number |
Date |
Country |
0 204 370 |
May 1986 |
EPX |
0 521 376 A2 |
Jun 1992 |
EPX |
531469 |
May 1939 |
GBX |
WO 9419574 |
Jan 1994 |
WOX |
Non-Patent Literature Citations (1)
Entry |
World Oil, vol. 198, No. 6, May 1984, pp. 135-144, T. Smith et al; "Light, Strong Foamed Cement: A new tool for problem wells". |
Divisions (1)
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Number |
Date |
Country |
Parent |
551101 |
Oct 1995 |
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