The present invention is directed towards an elevator to be added to a cement mixing truck. More specifically, the present invention is directed towards allowing the driver to lift products in buckets automatically so colors or other additives may be added to each batch of concrete to meet customer requirements.
The use of an elevator to lift buckets of additives in greater safety and ease then the present use of a ladder with no safety devices. Generally, buckets of concrete additives are carried up a ladder by the truck driver and then dumped into the mixer. Accordingly, the weight of the bucket, up to over 50 pounds, is awkward and causes the driver to put himself in a position that could cause back or upper body trauma. The elevator allows the weight to be handled easily and the driver only has to remove the bucket from the elevator's lift platform and dump the contents into the mixer opening. Electrical switches are utilized for up, down, E-stop and the driver's “dead man” harness strap.
According to the first aspect of the present invention, a lift elevator is provided. The lift elevator includes a hoist motor, cables, frame work and the lift platform. The lift platform is secured to the lift cables which are guided through the tube frame providing control of the lift platform from lowered to fully raised position.
The size and shape of the frame and platform may be varied in order to compensate for truck/drum size and structure of present cement delivery systems.
The relative position of the lift elevator in the down position would offer a stable platform allowing a bucket of additives to be positioned thereon. With the bucket on the lift platform, the driver can activate the lift platform by pressing an “up” switch.
The lift platform would then raise upward until it engages a “limit switch”. At that point, the lift elevator would stop at the top of its lift. There are switch boxes at both top and bottom of the lift positions. Each would have the up, down and E-stop wash-down protected switches. Accordingly, with the lift platform and loaded bucket now in the upper position, the driver can empty the bucket into the mixer. Upon emptying the bucket, the driver may replace the bucket on the lift platform and press the “down button”, returning the bucket to ground level. The lower “limit switch” is engaged and the lift platform stops allowing the bucket to be removed and refilled as necessary.
In a further embodiment, an improved ladder may be added along with a safety strap connected to a “dead man’ switch allowing an immediate stops if the driver happens to fall from the ladder.
Disclosed herein is a lift elevator to be added to a cement truck that eliminates the need for the driver to have to hand carry a loaded bucket up a ladder. This then reduces the possibility of injury to driver or anyone on the ground who may be near the lift point.
Item 1 is a 12 volt ATV winch that will coil or uncoil a cable Item 2 within the tubular frame. This will be controlled by switches both top and bottom for the driver.
Item 2 is a ⅜″ cable that will control all the motion of said lift.
Item 3 is two pulleys that guide the cable Item 2 through frame Item 4 and Item 6.
Item 4 consists of two pieces of 3″×3″ square tubing that house the pulleys Item 3 and comprises the upper end of the frame for said lift.
Item 5 is a cap that aids in closing end of tube Item 4 protecting the cable Item 2 from contamination.
Item 6 is the vertical side of the frame and encloses lift cable Item 2 which is attached to Item 7.
Item 7 is the inner tube that utilizes two wheels Item 13 and guides Item 8 through Item 6.
Item 8 is the angle iron frame on the lift platform and is secured to Item 7 and provides a frame base for Item 9.
Item 9 is the frame for the bucket to be positioned onto and secured to Item 8.
Item 10 depicts the slot cut into pipe Item 6 allowing the hoist frame Item 8 to be lifted upward by the cable Item 2.
Item 11 is the connection point of cable Item 2 to interior pipe Item 7.
Item 12 illustrates cut out sections on Item 6 allowing rotation of Items 8 & 9 resulting in the platform to be stored in more secure position while the cement truck is in motion or placing a load into the hopper.
Item 13 is two steel wheels that guide Item 7 through the inside of Item 6.