Cement may be used in a variety of subterranean oil and gas operations. For example, in subterranean well construction, a casing (e.g., pipe string, liners, expandable tubulars, etc.) may be run into a wellbore and cemented in place. The process of cementing the casing in place is commonly referred to as “primary cementing.” In a typical primary cementing method, a cement slurry may be pumped into an annulus between the walls of the wellbore and the exterior surface of the casing disposed therein. The cement slurry is traditionally pumped down the casing and then back up the aforementioned annulus. The cement slurry may set in the annular space, thereby forming an annular sheath of hardened, substantially impermeable cement that may support and position the casing in the wellbore and may bond the exterior surface of the casing to the subterranean formation. Among other things, the hardened cement surrounding the casing functions to prevent the migration of fluids in the annulus, as well as protecting the casing from corrosion.
Reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
The present disclosure recognizes that traditional cementing methods, such as the “primary cementing” described above, present various challenges when completing a wellbore. One such challenge relates to the difficulty in determining when the cement slurry has reached a desired or required level inside the annulus between the walls of the wellbore and the exterior surface of the casing disposed therein. In addition, by pumping the cement slurry down the casing and back up the annulus between the walls of the wellbore and the exterior surface of the casing, debris and sediment may collect within the casing, which ultimately must be cleaned. Further, traditional cementing methods may require additional trips down into the wellbore to retrieve tooling used in the “primary cementing” process. Embodiments of a cementing apparatus disclosed herein are presented to address one or more of the foregoing challenges.
In the drawings and descriptions that follow, like parts are typically marked throughout the specification and drawings with the same reference numerals, respectively. The drawn figures are not necessarily to scale. Certain features of the disclosure may be shown exaggerated in scale or in somewhat schematic form and some details of certain elements may not be shown in the interest of clarity and conciseness. The present disclosure may be implemented in embodiments of different forms. Specific embodiments are described in detail and are shown in the drawings, with the understanding that the present disclosure is to be considered an exemplification of the principles of the disclosure, and is not intended to limit the disclosure to that illustrated and described herein. It is to be fully recognized that the different teachings of the embodiments discussed herein may be employed separately or in any suitable combination to produce desired results.
Unless otherwise specified, use of the terms “connect,” “engage,” “couple,” “attach,” or any other like term describing an interaction between elements is not meant to limit the interaction to direct interaction between the elements and may also include indirect interaction between the elements described. Furthermore, unless otherwise specified, use of the terms “up,” “upper,” “upward,” “uphole,” “upstream,” or other like terms shall be construed as generally toward the surface of the formation; likewise, use of the terms “down,” “lower,” “downward,” “downhole,” or other like terms shall be construed as generally toward the bottom, terminal end of a well, regardless of the wellbore orientation. Use of any one or more of the foregoing terms shall not be construed as denoting positions along a perfectly vertical axis. Additionally, unless otherwise specified, use of the term “subterranean formation” shall be construed as encompassing both areas below exposed earth and areas below earth covered by water such as ocean or fresh water.
As used herein, the term “substantially” in reference to a given parameter means and includes to a degree that one skilled in the art would understand that the given parameter, property, or condition is met with a small degree of variance, such as within acceptable manufacturing tolerances. For example, a parameter that is substantially met may be at least about 90% met, at least about 95% met, at least about 99% met, or even at least about 100% met.
Referring now to
A portion of the wellbore 105 extending from the wellhead 110 to the subterranean zone 120 may be lined with lengths of casing 125 (e.g., pipe string, liners, expandable tubulars, etc.). An annulus 130 may exist between the casing 125 and the wellbore 105. The depicted well system 100 is a vertical well, with the wellbore 105 extending substantially vertically from the surface 115 to the subterranean zone 120. The concepts herein, however, may apply to many other different configurations of wells, including horizontal, slanted or otherwise deviated wells, and multilateral wells with legs deviating from an entry well.
A drill string 135 is shown as having been lowered from the surface 115 into the wellbore 105. In some instances, the drill string 135 may include a series of jointed lengths of tubing coupled together end-to-end and/or a continuous (i.e., not jointed) coiled tubing. The drill string 135 may include one or more well tools. In some embodiments, the one or more tools may include a cementing apparatus 140. The cementing apparatus 140 may include a housing coupled to or, in some embodiments, comprise a portion of the casing 125. The cementing apparatus 140, according to one or more embodiments of the disclosure, may include a fixed member positioned within the housing, the fixed member having at least one fixed member fluid opening therein. The cementing apparatus 140 may additionally include a moving member positioned downhole of the fixed member. The moving member may include at least one moving member fluid opening, which may be linearly offset from the at least one fixed member fluid opening. In one or more embodiments, the moving member may be movable between a fluid circulating position and a cemented position (e.g., fully cemented position). Prior to the cementing process, drill fluid, or a micro fluid may be inserted into the casing 125 and displaced out into the annulus 130 to clean and condition an interior of the casing 130. The drill fluid may flow freely through the at least one fixed member fluid opening or the at least one moving member fluid opening, often travelling through a float collar or float shoe prior to entering the cementing apparatus 140.
Cement slurry may be inserted into the annulus 130 and once the cement slurry reaches a bottom most point of the wellbore 105, the cement slurry may then move at least partially uphole into the housing of the cementing apparatus 140. The cement slurry may then flow uphole through the at least one moving member fluid opening, wherein the viscous cement slurry may move the moving member uphole from the circulating position towards the fixed member until the moving member seats near or against the fixed member in the cemented position. A rise in pressure at the surface 115 may indicate when the moving member has reached engagement with the fixed member, such that the annulus is full of cement slurry and thus no more cement slurry needs to be inserted into the annulus 130 of the wellbore 105. After a prescribed period of time, the cement slurry will harden into a solid cement sheath. Once placed into the wellbore 105, the cementing apparatus 140 may not need to be retrieved, so an additional trip into the wellbore with the drill string 135 may not be required in certain embodiments.
Referring now to
In accordance with one embodiment of the disclosure, the cementing apparatus 200 may include a fixed member 220 coupled with the housing 205. The fixed member 220, in some embodiments, may be a fixed sleeve threaded with the housing 205. The fixed member 220 may include at least one fixed member fluid opening 225 or fluid passageway therein, the at least one fixed member fluid opening 225 enabling drilling fluid and/or microfluids to pass downhole there through. In certain embodiments, such as that shown, the fixed member fluid openings 225 are straight holes in the fixed member 220
In accordance with one or more embodiments, the cementing apparatus 200 may additionally include a moving member 230 positioned downhole of the fixed member 220. In one or more embodiments, the moving member 230 may be sliding sleeve. In certain embodiments, the moving member 230 may have an outer diameter smaller than an inner diameter of the housing 205 such that the moving member 230 may slide in both an uphole and downhole direction within the housing 205 relative to the fixed member 220. The moving member 230 may include, in one or more embodiments, at least one moving member fluid opening 235 therein. In some embodiments, the at least one moving member fluid opening 235 may be linearly offset from the at least one fixed member fluid opening 225. In some embodiments, the at least one moving member fluid opening 235 may also be radially offset from the at least one fixed member fluid opening 225. In this embodiment, the at least one moving member fluid opening 235 may have an uphole cross-section area 240 and a downhole cross-section area 245. In some embodiments, the downhole cross-section area 245 may be larger than the uphole cross-section area 240, such that the at least one moving member fluid opening 235 may have an inverted taper or conical shape. In some embodiments, the downhole cross-section area 245 may be at least 50% larger than the uphole cross-section area 240, and in some embodiments, the downhole cross-section area 245 may be up to at least 200% larger than the uphole cross-section area 240. Other embodiments may include varying sizes and ratios of the downhole cross-section area 245 and the uphole cross-section area 240, and as such the at least one moving member fluid opening 235 may have various shapes and forms.
In some embodiments, the moving member 230 may be movable between a circulating position, wherein drilling fluid and other fluids may pass in a downhole direction through the at least one fixed member fluid opening 225 and the at least one moving member fluid opening 235. Once the drilling or microfluids reaches the downhole end 215 of the housing 205, the fluid may then be displaced radially outward and into an annulus 250 surrounding the housing 205. During a cementing process (e.g., reverse cementing process), the moving member 230 may move from the circulating position to a cemented position. The cemented position is typically achieved when the cement slurry has filled the annulus 250. For example, once the cement slurry has filled the annulus 250, and flows uphole toward and through the at least one moving member fluid opening 235, the viscous cement slurry moves the moving member 230 uphole toward the fixed member 220 until the moving member 230 seats proximal to or against the fixed member 220. As the at least one moving member fluid opening 235 may be linearly and/or radially offset from the at least one fixed member fluid opening 225, the fluid passageway is closed and the cement slurry cannot pass through the fixed member 220 uphole and further into the housing 205 and/or wellbore casing.
In some embodiments, the housing 205 may further comprise a float device 260, which in some embodiments may function as a check valve as the cementing apparatus 200 is inserted downhole into the wellbore. In one or more embodiments, the float device replaces what is traditionally called a float shoe or float collar. By ending the reverse flow of cement at the conclusion of the job, the float device will act as a check valve to prevent further flow of the cement up the casing string.
Referring now to
Referring now to
The moving member, in this embodiment, may be a floating plug 430 positioned within the housing 205 between the first and second fixed members 420 and 460. The floating plug 430, in some embodiments, may have an uphole profile 440 that fits with and seals against the downhole profile 428 of the first fixed member 420. In certain embodiments, the downhole profile 428 is similarly shaped to the uphole profile 440. In some embodiments, the floating plug 430 may further include a downhole profile 445 that in some embodiments may fit with a similarly shaped uphole profile 466 of the second fixed member 460. Accordingly, the floating plug 430, in this embodiment, may move freely within the housing 205 between the first and second fixed members 420 and 460.
The floating plug 430 may comprise many different materials and remain within the scope of the disclosure. Nevertheless, in one embodiment, the material chosen for the floating plug is based at least in part on Archimedes principles, for example that less dense materials float on denser fluids, whereas more dense materials sink in lighter fluids. With this principle in mind, the material of the floating plug may be chosen such that the floating plug 430 is denser than the drilling and/or circulating fluid, but is less dense than the cement slurry. In such an embodiment, the floating plug 430 would sink when in contact with the drilling and/or circulating fluid, but would float when in contact with the cement slurry. Accordingly, in one embodiment at least a portion of the floating plug 430 might comprise a lighter metal, thermoplastic, thermoset plastic, a high duro elastomer, or another acceptable composite material.
Referring now to
Aspects disclosed herein include:
Aspect A: A cementing apparatus, comprising: a housing; a fixed member coupled with the housing, the fixed member having at least one fixed member fluid opening therein; and a moving member positioned downhole of the fixed member and movable between a circulating position and a cemented position, the moving member having at least one moving member fluid opening therein, the at least one moving member fluid opening linearly offset from the at least one fixed member fluid opening.
Aspect B: A method for cementing a wellbore; the method comprising: placing a cementing apparatus within a downhole portion of a wellbore, the cementing apparatus, including: a housing; a fixed member coupled with the housing, the fixed member having at least one fixed member fluid opening therein; and a moving member positioned downhole of the fixed member and movable between a circulating position and a cemented position, the moving member having at least one moving member fluid opening therein, the at least one moving member fluid opening linearly offset from the at least one fixed member fluid opening; and pumping cement slurry into an annulus surrounding the wellbore casing until the moving member moves from the circulating position to the cemented position with the moving member seated against the fixed member.
Aspect C: A well system, comprising: a wellbore located within a subterranean formation; and a cementing apparatus placed in a downhole portion of the wellbore via a conveyance, the cementing apparatus including: a housing; a fixed member coupled with the housing, the fixed member having at least one fixed member fluid opening therein; and a moving member positioned downhole of the fixed member and movable between a circulating position and a cemented position, the moving member having at least one moving member fluid opening therein, the at least one moving member fluid opening linearly offset from the at least one fixed member fluid opening.
Aspects A, B, and C may have one or more of the following additional elements in combination:
Element 1: wherein the moving member is a sliding sleeve and the at least one moving member fluid opening has an uphole cross-section area and a downhole cross-section area, wherein the downhole cross-section area is larger than the uphole cross-section area;
Element 2: wherein the at least one moving member fluid opening is radially offset from the at least one fixed member fluid opening;
Element 3: wherein the downhole cross-section area is at least 50% larger than the uphole cross-section area;
Element 4: wherein the downhole cross-section area is at least 200% larger than the uphole cross-section area;
Element 5: wherein the at least one moving member fluid opening is conical in shape;
Element 6: further comprising a second fixed member positioned downhole of the moving member;
Element 7: wherein the moving member is a floating plug, the floating plug having an uphole profile that fits with and seals against a similarly shaped downhole profile of the fixed member fluid opening;
Element 8: wherein the floating plug comprises an elastomer sealing portion;
Element 9: wherein an uphole profile of the floating plug comprises an uphole seal member;
Element 10: wherein the floating plug includes an uphole magnet configured to engage a downhole magnet of the fixed member;
Element 11: further including sensing a rise in pressure within the annulus indicating that the moving member has seated against the fixed member, and thereafter stopping pumping the cement slurry into the annulus;
Element 12: wherein the at least one moving member fluid opening is radially offset from the at least one fixed member fluid opening when the moving member is seated against the fixed member;
Element 13: wherein the moving member is a sliding sleeve and the at least one moving member fluid opening has an uphole cross-section area and a downhole cross-section area, wherein the downhole cross-section area is larger than the uphole cross-section area, and wherein the at least one moving member fluid opening is radially offset from the at least one fixed member fluid opening;
Element 14: wherein the downhole cross-section area is at least 50% larger than the uphole cross-section area;
Element 15: wherein the at least one moving member fluid opening is conical in shape; and
Element 16: further comprising a second fixed member positioned downhole of the moving member, wherein the moving member is a floating plug configured to move between the fixed member and the second fixed member, the floating plug having an uphole profile that fits with and seals against a downhole profile of the fixed member fluid opening.
Those skilled in the art to which this application relates will appreciate that other and further additions, deletions, substitutions and modifications may be made to the described embodiments.
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Number | Date | Country |
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108301788 | Jul 2018 | CN |
Number | Date | Country | |
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20220136364 A1 | May 2022 | US |