The present application relates generally to airbag modules for vehicles. In particular, the application relates to a Center Side Impact Airbag (CSIAB) which is mounted in the center of the vehicle between left and right vehicle seats to protect an occupant from a side impact. In particular, the CSIAB offers protection to the occupant from a far-side crash event. The term “far-side” refers to the opposite side of the vehicle from the location of the occupant's seat.
Certain CSIAB employ a cushion that includes silicone sealed inflated fabric cushion and external tethering configured to reduce occupant cross-car travel in the event of a far-side crash. Certain CSIAB configurations also are configured to utilize interaction between the console and the inflated cushion. This interaction may be created by configuring the lower portion of the inflated cushion tube to inflate to a pre-determined dimension into a position that abuts or contacts the vehicle center console and wedges between the vehicle console and occupant to reduce occupant's cross-car travel. In general, more interaction between the console and the cushion yields less occupant cross-car travel and therefore better restraint performance. The vehicle console also provides restraint during an event, as the occupant may engage the console with the torso, hips, and legs as the occupant travels across the vehicle.
Many small vehicles have a very narrow cross-car gap between the driver and passenger seats and, thus, no room for a tall center console. As a result, there is little room to configure a center side impact airbag cushion that includes an inflatable chamber that can pinch or wedge against a console and provide supplemental restraint. Even if there is a center console present in a smaller vehicle, the console is generally structurally weak due to its small size and, as a result, may flex or bow when engaged by the occupant or cushion. Many small vehicles have no console against which the occupant or cushion may engage. As a result, small vehicles produce the most extreme load case for an inflated cushion that is configured to limit excursion of an occupant.
In vehicles where there is no console located between the occupants or the vehicle only includes a small and/or weak console, the current CSIABs that are mounted to the inboard side of the driver seat are not capable of restraining the occupant due to the induced forces that arise from an occupant traveling cross-car during a far-side crash event. One generally unacceptable option in small vehicles would be to increase the pressure in the cushion in order to provide more restraint for the occupant. The high pressure in the cushion may be supplied by a large sized, high pressure and high molar output inflator. However, the use of such a large size inflator increases module weight and package size beyond what is allowable in a seat trim environment. Furthermore, conventional cushion materials are not rated to handle the extreme high pressure (operating pressure of 300 kPa and up for extended period of time). Cushion material may be reinforced by additional heat shielding and extra layers of reinforcement material at high stress areas. However, such reinforcement would increase module weight, packageability, and cost. Thus, changing the cushion material configuration is not an acceptable commercial option. In most CSIABs, the use of silicone sealant to bond the fabric panels together is required to reach and maintain high pressure for restraint performance. Increasing the pressure in the cushion may require changes in the amount and/or type of sealant being used, which directly affects weight, packageability, and cost as well. Thus, there is need for a CSIAB module design for smaller vehicles which incorporates a conventionally sized inflator.
Features, aspects, and advantages of the present invention will become apparent from the following description, appended claims, and the accompanying exemplary embodiments shown in the drawings, which are briefly described below.
Various features and embodiments of a CSIAB will be described with reference to the drawings. Like numbers may be used throughout the drawings to refer to the same or similar parts and in each of the embodiments of hereafter described.
An embodiment of a CSIAB module disclosed herein is mounted to the inboard side of the seat frame 165, preferably to the passenger seatback side rail. The module includes an inflator 250 and an airbag or cushion 200. The cushion used in the module may include a sealant (e.g., silicone sealant) to maintain required pressure for performance. The cushion 200 is preferably configured with no exhaust vent openings. Inflation gas is not required to be exhausted during deployment, because the cushion 200 must retain pressure for both cushioning and lateral restraint. The cushion 200 is configured to deploy in a cross-car direction from the inboard of the passenger seat 151 toward the driver side to actively engage the driver seat occupant 100 and gradually absorb energy (i.e., “ride-down”) as the occupant 100 travels across the vehicle towards either the intrusion or an adjacent passenger seat occupant 150. The deployment trajectory of the cushion 200 is configured to avoid the driver's shoulder while unfolding. The cushion 200 does not interfere with the passenger, because the cushion 200 deploys away from the passenger 150 towards the center of the vehicle and the driver 100.
The cushion 200 may include a forward inflatable chamber 205 and a rearward inflatable chamber 215. The forward inflatable chamber 205 may be configured to have a generally cylindrical shape. The cylindrical geometry of the forward inflatable chamber 205 of the cushion is provided so that the cushion has a sufficient section modulus to resist buckling once engaged with the driver occupant 100 and the passenger seat bottom 155. The section modulus is a measure of the strength of the inflated cushion and its resistance to bending. The size of the cushion 200 may vary depending on the severity of the vehicle crash pulse being considered during the design process.
The generally cylindrical forward portion of the cushion 205 is configured to be positioned vertically when deployed in the vehicle in order to increase the effectiveness of the cushion section modulus. This column like portion of the cushion 205 must bend (or resist bending) across the large diameter as occupant 100 engages the cushion 200. For example, as shown in
A lower portion of the cylindrical portion of the cushion is designed to push up against the passenger seat bottom 155 when loaded by the driver occupant 100 in order to use the seat bottom 155 as an interaction surface—in a manner similar to other CSIAB cushion designs engage a center console 300, as described above. The center console 300 is shown in
The upper portion of the cushion includes both the generally cylindrical column portion and a rearward portion that together form a concave shape that may have a wedge or cleft type inflated profile to engage the seat foam/trim when subject to cross-car forces and compression. The cleft 275 in the cushion (as can be best seen from a top view of the cushion,
The cushion 200 is configured to provide head cushioning for the protected occupant against either an intrusion into the passenger compartment or an adjacent occupant. In particular, the cushion 200 is designed with a sufficient cross-car dimension so as to create a pillow-like wall protecting both the driver occupant 100 and passenger occupant 150 from contacting one another. In certain embodiments, where the cross-sectional modulus and internal pressure is not required to be large for sufficient restraint/head cushioning, the cushion may remain unsealed at the seams and a standard inflator may be employed. The elimination or reduction of sealant material (e.g., silicone) greatly reduces cost and improves packageability, even for a large cushion (if required). If a larger cross-sectional modulus is required for sufficient restraint, the cushion 200 may be sealed at one or a plurality of seam locations to prevent gas leakage in order to retain pressure more effectively using a standard inflator. Thus, a larger inflator may not be needed if the cushion is sealed. The cushion may or may not be externally tethered depending on vehicle environment demands for trajectory, restraint, etc.
The airbag module disclosed herein is configured for a vehicle without a center console or having only a small or structurally weak center console. The module may be mounted to the seat frame 165 at the passenger seat 151 inboard side seatback rail and deploying cross-car towards the driver occupant 100 as to create a rigid, cylindrical barrier between driver 100 and passenger 150 or between the driver and an intrusion. The deployed cushion may interact with the passenger seat bottom 155 and/or passenger seat occupant 150.
As shown in
As shown in
An alternative embodiment of a far-side airbag module is shown in
The lower portion of the cushion 400 is designed to extend lower than the top of the seat bottom in order to engage the seat bottom 155 much like a center console in current designs. In vehicles without a center console, this type of interaction may be necessary for lateral restraint. The lower portion may wedge between the passenger and driver side seat bottoms
The sealed portions or uninflated regions are positioned to reduce volume and maintain good operating pressure of the airbag while, at the same time, using a standard size inflator providing standard amount of gas output. As shown in
As shown in
As shown in
An exemplary driver side seat mounted airbag or cushion is shown in
The cushion or airbag 800 may be provided to function with an elongated positioning mechanism such as, for example, straps or tethers. The tethers may be internal or external. The tethers may be provided to control the deployment of the airbag 800, for example to pre-position the airbag 800 to an upright position during inflation. After inflation, the tethers function to add strength and rigidity to the airbag 22.
In an inflated state, the airbag 800 forms a stiff, rigid, upright cushion that is disposed along the seat bottom 105. The upper portion of the airbag 800 may be positioned proximate to the hips and legs of the occupant 100, covering the thigh, knees, and hip joint of occupant 100.
Alternatively, as shown in
The various embodiments of the airbag module and cushion disclosed herein offers several advantages. The cushion may provide restraint and cushioning ability while only requiring a minimal amount of sealant to seal the cushion. For example, the cushion may be unsealed for those arrangements that do not require increased pressure retention for lateral restraint. The unsealed cushion reduces the complexity and cost of a typical CSIAB module by reducing amount of sealant required for pressure retention or by eliminating sealant altogether. The cushion provides for a sufficient section modulus, cross-car dimension, and interaction with the passenger seat bottom to both restrain and cushion the driver and passenger. Thus, the cushion eliminates the need for a multitude of tethers and tubular chambering arrangements. However, if necessary, the airbag may include tethers if required by the vehicle environment. The airbag is configured to avoid contacting the driver's shoulder during deployment from the passenger side seatback rail.
For example, testing results have demonstrated that the internal pressure of the cushion during the time period associated with occupant loading in a normal far-side crash is sufficient for protecting the occupants. The high loft of the cushion combined with a relatively high pressure (compared to most curtain airbags) of approximately 100 kPa provides sufficient cushioning for the head of the occupant. The pressure of the airbag cushion during occupant loading (e.g., 40 ms to 110 ms) may range from approximately 80 kPa to approximately 100 kPa. Standard outboard mounted curtain airbags operate at approximately 40-50 kPa and some center mounted far-side airbags inflate to a pressure of 150 kPa or greater during head cushioning time period.
The present application claims priority to and the benefit of U.S. Provisional Patent Application No. 62/295,820 filed on Feb. 16, 2016. The foregoing provisional application is incorporated by reference herein in its entirety.
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