The present invention relates to a centering method and apparatus used for machining center holes into both end surfaces of a workpiece such as a crankshaft,
It is very important for a body of revolution such as a crankshaft used in vehicle engines to accurately balance its weight during revolution in view of engine properties and high performance. Therefore, the machining positions of center holes, based on which the body of revolution is to be machined, are a critical factor.
One known center hole drilling system is disclosed in Patent Literature 1, which is used for forming, in both surfaces of a workpiece, center holes for use in machining. The center hole drilling system disclosed in this document is configured to have (i) a pair of main clamps (work clamps) that have grippers for gripping main journals located at both ends of a crankshaft material (serving as a workpiece) in order to securely clamp the crankshaft material; (ii) a centripetal chuck for chucking both ends of the crankshaft material gripped by the main clamps for the shape measurement of the crankshaft material; and (iii) a cutting tool for cutting a center hole into both ends of the crankshaft material gripped by the main clamps.
Patent Literature 1: JP-A-2010-29994
The center hole drilling system of this type sometimes presents such a problem that when machining parts (drills) located on both sides of the system are moved to specified working positions by indexing and, with these machine parts, centering is performed on a workpiece securely clamped by the pair of work clamps, the center holes to be formed at both ends of the workpiece are not located on the same axis line. More specifically, it sometimes happens that a workpiece central axis C obtained by calculation based on the shape measurement of a workpiece W inclines from the center line of the workpiece W as shown in
The present invention is directed to overcoming the foregoing problem and therefore a primary object of the invention is to provide a centering method and apparatus capable of positioning machining parts, used for forming center holes into both ends of a workpiece, on the same axis line, utilizing a simple configuration.
The above object can be accomplished by a workpiece centering method according to a first aspect of the invention, which method uses a centering apparatus having a first work clamp and a second work clamp for gripping and clamping a workpiece; machining parts for machining center holes into both ends, respectively, of the workpiece being gripped by the first and second work clamps; and machining part moving means for moving the machining parts in an X-axis direction and a Y-axis direction, the X-axis direction and the Y-axis direction being a front-back direction and a vertical direction, respectively, with respect to the body of the apparatus, the method comprising:
a first step for moving the first work clamp in the X-axis direction to make the actual central axis of the workpiece parallel to a preliminarily given target central axis for the workpiece;
a second step for moving the machining parts in the X-axis direction to make the position of the actual central axis of the workpiece with respect to the X-axis direction coincident with the position of the target central axis for the workpiece with respect to the X-axis direction;
a third step for moving the second work clamp in the Y-axis direction to make the actual central axis of the workpiece parallel to the target central axis for the workpiece; and
a fourth step for moving the machining parts in the Y-axis direction to make the position of the actual central axis of the workpiece with respect to the Y-axis direction coincident with the position of the target central axis for the workpiece with respect to the Y-axis direction.
According to a second aspect of the invention, there is provided a workpiece centering method that uses a centering apparatus having a first work clamp and a second work clamp for gripping and clamping a workpiece; machining parts for machining center holes into both ends, respectively, of the workpiece being gripped by the first and second work clamps; and machining part moving means for moving the machining parts in an X-axis direction and a Y-axis direction, the X-axis direction and the Y-axis direction being a front-back direction and a vertical direction, respectively, with respect to the body of the apparatus, the method comprising:
a first step for moving the second work clamp in the Y-axis direction to make the actual central axis of the workpiece parallel to a preliminarily given target central axis for the workpiece;
a second step for moving the machining parts in the Y-axis direction to make the position of the actual central axis of the workpiece with respect to the X-axis direction coincident with the position of the target central axis for the workpiece with respect to the Y-axis direction;
a third step for moving the first work clamp in the X-axis direction to make the actual central axis of the workpiece parallel to the target central axis for the workpiece; and
a fourth step for moving the machining parts in the X-axis direction to make the position of the actual central axis of the workpiece with respect to the X-axis direction coincident with the target central axis for the workpiece with respect to the X-axis direction.
According to a third aspect of the invention, there is provided a workpiece centering apparatus having a first work clamp and a second work clamp for gripping and clamping a workpiece; machining parts for machining center holes into both ends, respectively, of the workpiece being gripped by the first and second work clamps; and machining part moving means for moving the machining parts in an X-axis direction and a Y-axis direction, the X-axis direction and the Y-axis direction being a front-back direction and a vertical direction, respectively, with respect to the body of the apparatus, the apparatus comprising:
first work clamp moving means for moving the first work clamp in the X-axis direction;
second work clamp moving means for moving the second work clamp in the Y-axis direction;
storing means for storing a preliminarily given target central axis for the workpiece; and
work clamp controlling means and machining part controlling means for controlling the first and second work clamp moving means and the machining part moving means respectively such that the first work clamp is moved in the X-axis direction by the first work clamp moving means to make the actual central axis of the workpiece parallel to the target central axis for the workpiece; the machining parts are moved in the X-axis direction by the machining part moving means to make the position of the actual central axis of the workpiece with respect to the X-axis direction coincident with the position of the target central axis for the workpiece with respect to the X-axis direction; the second work clamp is moved in the Y-axis direction by the second work clamp moving means to make the actual central axis of the workpiece parallel to the target central axis for the workpiece; and the machining parts are moved in the Y-axis direction by the machining part moving means to make the position of the actual central axis of the workpiece with respect to the Y-axis direction coincident with the position of the target central axis for the workpiece with respect to the Y-axis direction.
Preferably, the centering apparatus according to the third aspect of the invention is modified such that the control of the first and second work clamp moving means by the work clamp controlling means and the control of the machining part moving means by the machining part controlling means are effected at the same time (Fourth Aspect of the Invention).
According to the first to third aspects of the invention, the first work clamp is moved in the X-axis direction that is a front-back direction and the second work clamp is moved in the Y-axis direction that is a vertical direction, so that the center line of the workpiece on which center holes are to be formed can be made parallel to the central axes of both machining parts. In addition, the machining parts for forming center holes into both ends of the workpiece are moved in parallel with each other with their central axes being coincident with each other, so that center holes to be formed are aligned on the same axis line and the center holes in such a coaxial condition can be machined. The machining parts for forming the center holes are provided with X-axis direction and Y-axis direction moving mechanisms for use in end-surface preparation of the workpiece and therefore these moving mechanisms can be utilized without modification. Further, the first work clamp may be provided with a moving mechanism capable of movement only in the X-axis direction whereas the second work clamp may be provided with a moving mechanism capable of movement only in the Y-axis direction. This contributes to simplification of the apparatus configuration.
According to the fourth aspect of the invention, these controls may be effected at the same time so that the time taken for centering can be reduced.
Referring now to the accompanying drawings, a centering method and apparatus will be described in detail according to preferred embodiments of the invention.
Although not shown in the drawings, the center hole drilling machine 3 includes a shape measuring instrument for measuring the outer shape of the crankshaft 2 with a laser displacement gauge or the like. The controller 4 is constituted by a central processing unit (CPU) 4A for executing a specified program; a read only memory (ROM) 4B for storing this program and various maps; a random access memory (RAM) 4C that serves as a working memory necessary for executing the program and as various registers; and others. With this arrangement, workpiece shape data (three-dimensional shape data) sent from the shape measuring instrument is input to the random access memory (RAM) 4C of the controller 4.
The center hole drilling machine 3 has a machine body including a machine table (bed) 5 that is installed so as to extend in a Z-axis direction (horizontal direction). A pair of cutter drive tables 6 are installed in the vicinity of both ends of the machine table 5 with respect to the Z-axis direction. A pair of work clamps, i.e., a first work clamp 7 and a second work clamp 8 are installed at different positions of the machine table 5 with respect to the Z-axis direction.
Rotatably mounted on each of the cutter drive tables 6 is a disk-shaped milling cutter 11 that is opposed to an associated end surface of the crankshaft 2. Each milling cutter 11 is provided with a number of milling cutter chips 11a that are circumferentially aligned around the axis of rotation of the milling cutter 11. Provided at the center of the milling cutter 11 is a centering drill (machining part) 12 for forming a center hole into an end surface of the crankshaft 2. It should be noted that when the workpiece is drilled with the centering drills 12, the milling cutter chips 11a for milling are positioned so as to cover their associated end surfaces of the crankshaft 2 from outside so that the milling cutter chips 11a do not interfere with the end surfaces of the crankshaft 2.
Each of the cutter drive tables 6 houses a motor (not shown) for rotatably driving the milling cutter 11. As shown in
As shown in
As illustrated in
Next, reference is made to
Suppose that a workpiece central axis (i.e., a target central axis for the workpiece) C calculated in the workpiece shape data stored in the random access memory 4C of the controller 4 (i.e., the workpiece shape data obtained by measurement using the shape measuring instrument) inclines from the center line of the workpiece as shown in
In order to make the position of the present workpiece central axis (the actual central axis of the workpiece) C1 coincident with the position of the target workpiece central axis C with respect to the front-back direction (X-axis direction), the first work clamp 7 is firstly moved in the X-axis direction while the crankshaft 2 being gripped by the first work clamp 7 and the second work clamp 8, so that the present workpiece central axis (actual workpiece central axis) C1 is made parallel to the target workpiece central axis C as shown in
Subsequently, the centering drills 12 are moved in the X-axis direction to make the position of the actual workpiece central axis C1 with respect to the X-axis direction coincident with the position of the target workpiece central axis C with respect to the X-axis direction as shown in
Next, in order to make the position of the actual workpiece central axis C1 coincident with the position of the target workpiece central axis C with respect to the vertical direction (Y-axis direction), the second work clamp 8 is moved in the Y-axis direction thereby making the actual workpiece central axis C1 parallel to the target workpiece central axis C as shown in
Subsequently, the centering drills 12 are moved in the Y-axis direction to make the position of the actual workpiece central axis C1 with respect to the Y-axis direction coincident with the position of the target workpiece central axis C with respect to the Y-axis direction as shown in
As has been described above, the position of the actual workpiece central axis C1 is first made coincident with the position of the target workpiece central axis C with respect to the front-back direction (X-axis direction) and then, they are made coincident with each other with respect to the vertical direction (Y-axis direction), so that the positions of the centering drills 12 can be made coincident with the position of the target workpiece central axis C and therefore the centering drills 12 can pierce center holes so as to be aligned on the same axis line. Accordingly, the center holes can be machined while being kept in such a coaxial condition. The centering drills 12 for machining center holes are usually provided with X-axis direction and Y-axis direction moving mechanisms used for end face preparation of a workpiece, and these moving mechanisms may be utilized in the above steps without modification. The first work clamp 7 may be provided with a mechanism for causing movement only in the X-axis direction and the second work clamp 8 may be provided with a mechanism for causing movement only in the Y-axis direction. That is, there is no need to provide each work clamp with a mechanism capable of movements in both X-axis and Y-axis directions so that the configuration of the apparatus can be simplified.
In order to make the position of the present workpiece central axis (the actual central axis of the workpiece) C1 coincident with the position of the target workpiece central axis C with respect to the vertical direction (Y-axis direction), the second work clamp 8 is firstly moved in the Y-axis direction while the crankshaft 2 being gripped by the first work clamp 7 and the second work clamp 8, so that the present workpiece central axis (actual workpiece central axis) C1 is made parallel to the target workpiece central axis C as shown in
Subsequently, the centering drills 12 are moved in the Y-axis direction to make the position of the actual workpiece central axis C, with respect to the Y-axis direction coincident with the position of the target workpiece central axis C with respect to the Y-axis direction as shown in
Next, in order to make the position of the actual workpiece central axis C1 coincident with the position of the target workpiece central axis C with respect to the front-back direction (X-axis direction), the second work clamp 8 is moved in the X-axis direction thereby making the actual workpiece central axis C1 parallel to the target workpiece central axis C as shown in
Subsequently, the centering drills 12 are moved in the X-axis direction to make the position of the actual workpiece central axis C1 with respect to the X-axis direction coincident with the position of the target workpiece central axis C with respect to the X-axis direction as shown in
As has been described above, the position of the actual workpiece central axis C1 is first made coincident with the position of the target workpiece central axis C with respect to the vertical direction (Y-axis direction) and then, they are made coincident with each other with respect to the front-back direction (X-axis direction), so that the positions of the centering drills 12 can be made coincident with the position of the target workpiece central axis C and therefore the centering drills 12 can pierce two center holes so as to be aligned on the same axis line. Thus, this embodiment has the same effect as of the embodiment described earlier.
Although Steps 1 to 4 are effected in order in the foregoing embodiments, these Steps 1 to 4 can be concurrently effected thanks to the controller 4 that can simultaneously perform the movement control of the cutter drive tables 6 in the X-axis and Y-axis directions, the movement control of the first work clamp 7 in the X-axis direction and the movement control of the second work clamp 8 in the Y-axis direction. This enables it to reduce the time taken for centering. In cases where Steps 1 to 4 are concurrently effected, the position adjustment of the actual workpiece central axis C1 and the target workpiece central axis C with respect to the front-back direction (X-axis direction) is done at the same time with their position adjustment with respect to the vertical direction (Y-axis direction), and therefore the two embodiments described above are combined into a single embodiment.
Although the foregoing embodiments have been described with cases in which the first work clamp 7 is moved in the X-axis direction whereas the second work clamp 8 is moved in the Y-axis direction, the first work clamp 7 may be moved in the Y-axis direction and the second work clamp 8 may be moved in the X-axis direction. Although a crankshaft is used as an example of the workpiece in the foregoing embodiments, the workpiece is not necessarily limited to crankshafts but the invention is applicable to various members.
Although a workpiece central axis (target workpiece central axis) C is calculated based on the shape data (three-dimensional shape data) of the workpiece obtained by measurement with a shape measuring instrument mounted to the center hole drilling machine 3 in the foregoing embodiments, this target workpiece central axis may be manually inputted to the controller 4 by the operator.
It should be noted that the random access memory 4C of the controller 4 in the foregoing embodiments corresponds to the storing means of the invention and the central processing unit (CPU) 4A of the controller 4 in the foregoing embodiments corresponds to the work clamp controlling means and machining part controlling means of the invention.
The invention exerts a marvelous effect when applied to a centering apparatus (centering machine) for drilling a center hole at both ends of a workpiece in the initial machining stage of a crankshaft process line.
1: centering apparatus
2: crankshaft material (workpiece)
3: center hole drilling machine
4: controller (computer)
6: cutter drive table
7: first work clamp
8: second work clamp
11: milling cutter
12: centering drill
13, 15, 23, 25: motor
14, 16, 24, 26: ball screw mechanism
C: target workpiece central axis
C1: actual workpiece central axis
Number | Date | Country | Kind |
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2010-236990 | Oct 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/072943 | 10/5/2011 | WO | 00 | 4/19/2013 |