The present invention relates to a centralized management apparatus (central management device) and a control method of the centralized management apparatus.
Conventionally, there is a management device for displaying the operating states of a large number of injection molding machines (for example, JP 2004-164027 A).
For example, in a case where an abnormality occurs in a shared device such as a power distribution panel which is connected to a plurality of injection molding machines and supplies electric power to the respective injection molding machines, even if the operating states of the injection molding machines are individually displayed, it is difficult for the user to find the abnormality occurring in the shared device, from the displayed information.
The present invention has the object of solving the aforementioned problem.
According to a first aspect of the present invention, there is provided a centralized management apparatus communicably connected to a plurality of production machines and configured to manage an operating state including an abnormal state of each of the production machines, wherein a plurality of the production machines are connected to each of shared devices of a same type, the centralized management apparatus including: an operating state acquisition unit configured to acquire data of the operating state of each of the production machines; a connection state acquisition unit configured to acquire data of a connection state between each of the shared devices and each of the production machines; and a display control unit configured to control a display unit to simultaneously display the operating state of each of the production machines and the connection state between each of the shared devices and each of the production machines, on the display unit.
According to a second aspect of the present invention, there is provided a control method of a centralized management apparatus that is communicably connected to a plurality of production machines and manages an operating state including an abnormal state of each of the production machines, wherein a plurality of the production machines are connected to each of shared devices of a same type, the control method including: an operating state acquisition step of acquiring data of the operating state of each of the production machines; a connection state acquisition step of acquiring data of a connection state between each of the shared devices and each of the production machines; and a display control step of causing a display unit to simultaneously display the operating state of each of the production machines and the connection state between each of the shared devices and each of the production machines.
According to the present invention, a user can easily find an abnormality occurring in a shared device connected to production machinery.
The following description will be given using an example in which twelve injection molding machines 14, i.e., an injection molding machine 14a1, an injection molding machine 14a2, an injection molding machine 14a3, an injection molding machine 14b1, an injection molding machine 14b2, an injection molding machine 14b3, an injection molding machine 14c1, an injection molding machine 14c2, an injection molding machine 14c3, an injection molding machine 14d1, an injection molding machine 14d2, and an injection molding machine 14d3 are installed in the factory. In the present embodiment, the injection molding machines 14 or the injection molding machine 14 will be written unless referring to a specific injection molding machine 14. The injection molding machines 14 each correspond to a production machine of the present invention.
Four types of shared devices are connected to the injection molding machines 14 of the present embodiment. The types of shared devices are a power distribution panel (power distribution board) that distributes electric power to the injection molding machines 14, a network hub that connects the injection molding machines 14 to a communication network, a water distributor that distributes cooling water to the injection molding machines 14, and a material distributor that distributes material to the injection molding machines 14. The type of the shared device may include a water discharger that discharges the cooling water used in the injection molding machines 14. In this case, the five types of shared devices are connected to the injection molding machines 14. A plurality of shared devices of each type are arranged in a factory. One shared device is connected to one or more of the injection molding machines 14.
The centralized management apparatus 10 includes an operating state acquisition unit 18, an operating state storage unit 20, an individual information acquisition unit 22, an individual information storage unit 24, a selection information acquisition unit 26, and a display control unit 28.
The operating state acquisition unit 18 periodically acquires the operating state of each injection molding machine 14. The operating state storage unit 20 stores the operating state of each injection molding machine 14 acquired by the operating state acquisition unit 18 in chronological order.
The operating state of the injection molding machine 14 includes at least the following four states. The four states include a state in which the injection molding machine 14 is in production, a state in which the injection molding machine 14 has completed production and is stopped, a state in which communication between the centralized management apparatus 10 and the injection molding machine 14 is interrupted, and a state in which an alarm is generated in the injection molding machine 14 and the injection molding machine 14 is stopped. The state in which the injection molding machine 14 is in production and the state in which the injection molding machine 14 has completed production and is stopped indicate that the injection molding machine 14 is in a normal state. The state in which communication between the centralized management apparatus 10 and the injection molding machine 14 is interrupted and a state in which an alarm is generated in the injection molding machine 14 and the injection molding machine 14 is stopped indicate that the injection molding machine 14 is in an abnormal state.
The individual information acquisition unit 22 acquires individual information of each injection molding machine 14. The individual information storage unit 24 stores the individual information of each injection molding machine 14 acquired by the individual information acquisition unit 22.
Further, the individual information of the injection molding machine 14 includes the ID of each of the shared devices connected to the injection molding machine 14. The individual information illustrated in
The selection information acquisition unit 26 acquires display format selection information and shared device selection information. The display format selection information is information indicating a display format selected by a user. The shared device selection information is information indicating a shared device selected by the user. The user operates an operation unit 32 to select a display format of a display unit 30 of the touch panel display 12 and a shared device to be displayed on the display unit 30. The touch panel display 12 will be described later.
The centralized management apparatus 10 includes a computer (not illustrated). The computer includes one or more arithmetic processing units (not illustrated) and one or more storages (not illustrated). The arithmetic processing unit includes, for example, a processor such as a central processing unit (CPU), a microprocessing unit (MPU) or the like, and a memory such as a ROM, a RAM or the like. The storage, for example, is a hard disk, a solid state drive (SSD), or the like. The operating state acquisition unit 18, the individual information acquisition unit 22, the selection information acquisition unit 26, and the display control unit 28 are realized by the arithmetic processing unit executing a program stored in the storage. The operating state storage unit 20 and the individual information storage unit 24 are storage areas provided in the storage.
The display control unit 28 controls the display unit 30 of the touch panel display 12, which will be described later, to simultaneously display the operating state of each injection molding machine 14 and the connection state between each shared device and each injection molding machine 14, on the display unit 30.
The touch panel display 12 includes the display unit 30 and the operation unit 32. The display unit 30 displays images, characters, symbols, and the like in accordance with a control signal from the display control unit 28. The operation unit 32 is a touch panel attached to the screen of the display unit 30 and is operated by the user. Various kinds of information are input from the user by a combination of the display displayed on the display unit 30 and the operation performed by the user through the operation unit 32.
A display format selection box 34 is displayed on the display unit 30. When the user operates the operation unit 32, the user can select a display format to be displayed on the display unit 30 from the display format selection box 34. The selected display format is acquired by the selection information acquisition unit 26 as display format selection information. In the example shown in
Shared device selection boxes 36 are displayed on the display unit 30. By operating the operation unit 32, the user can select a shared device to be displayed on the display unit 30, for each of the types of shared devices. The selected shared devices are acquired by the selection information acquisition unit 26 as shared device selection information. In the example shown in
On the display unit 30, there are displayed injection molding machine icons 38a1, 38a2, 38a3, 38b1, 38b2, 38b3, 38c1, 38c2, 38c3, 38d1, 38d2, and 38d3, which respectively correspond to the injection molding machines 14a1, 14a2, 14a3, 14b1, 14b2, 14b3, 14c1, 14c2, 14c3, 14d1, 14d2, and 14d3. In the following description, the injection molding machine icon 38 or the injection molding machine icons 38 will be written unless referring to a specific injection molding machine icon.
When “MACHINE LAYOUT” is selected as the display format, each of the injection molding machine icons 38 is displayed at a position on the display unit 30 corresponding to the arrangement position of that injection molding machine 14 in the factory.
The operating state of each injection molding machine 14 is displayed on the display unit 30. In the example illustrated in
In the example shown in
The display unit 30 displays a connection state between each shared device and each injection molding machine 14. In the example shown in
As shown in
Note that the injection molding machines 14 that are not connected to the network hub whose ID is “C′” are the injection molding machine 14a1, the injection molding machine 14a2, the injection molding machine 14a3, the injection molding machine 14b1, the injection molding machine 14b3, the injection molding machine 14c1, the injection molding machine 14c3, the injection molding machine 14d1, the injection molding machine 14d2, and the injection molding machine 14d3. The injection molding machine icons 38 corresponding to the injection molding machines 14 that are not connected to the network hub whose ID is “C′” are the injection molding machine icon 38a1, the injection molding machine icon 38a2, the injection molding machine icon 38a3, the injection molding machine icon 38b1, the injection molding machine icon 38b3, the injection molding machine icon 38c1, the injection molding machine icon 38c3, the injection molding machine icon 38d1, the injection molding machine icon 38d2, and the injection molding machine icon 38d3. Display Format 2
In this case, the operating state of each injection molding machine 14 is displayed on the display unit 30. In the example illustrated in
The injection molding machine icons 38 indicating the respective injection molding machines 14, the power distribution panel icons 42 indicating the respective power distribution panels, and the network hub icons 44 indicating the respective network hubs are displayed on the display unit 30. As shown in
Similarly, the connection state between each network hub and each injection molding machine 14 is indicated by the network hub icons 44, the injection molding machine icons 38, and the connection displays 48, as shown in
In this case, the power distribution panel icons 42 indicating the power distribution panels are displayed on the display unit 30. As shown in
In this case, the network hub icons 44 indicating the network hubs are displayed on the display unit 30. As shown in
In this case, only the network hub icon 44c′ indicating the network hub whose ID is “C′” is displayed on the display unit 30. As shown in
The injection molding machine icon 38 corresponding to each of the injection molding machines 14 not connected to the network hub whose ID is “C′” may be displayed in a different manner from the other injection molding machine icons 38, as shown in
Note that the injection molding machines 14 that are not connected to the network hub whose ID is “C′” are the injection molding machine 14a1, the injection molding machine 14a2, the injection molding machine 14a3, the injection molding machine 14b1, the injection molding machine 14b3, the injection molding machine 14c1, the injection molding machine 14c3, the injection molding machine 14d1, the injection molding machine 14d2, and the injection molding machine 14d3. The injection molding machine icons 38 corresponding to the injection molding machines 14 that are not connected to the network hub whose ID is “C′” are the injection molding machine icon 38a1, the injection molding machine icon 38a2, the injection molding machine icon 38a3, the injection molding machine icon 38b1, the injection molding machine icon 38b3, the injection molding machine icon 38c1, the injection molding machine icon 38c3, the injection molding machine icon 38d1, the injection molding machine icon 38d2, and the injection molding machine icon 38d3. Display Format 3
In this case, the display unit 30 displays, for each power distribution panel, a pie chart indicating the proportion of the injection molding machines 14 that are in a normal state and the proportion of the injection molding machines 14 that are in an abnormal state, among the injection molding machines 14 connected to the power distribution panel. Display Format 4
In this case, for each injection molding machine 14, the timeline diagram of the operating state from the past to the present is displayed on the display unit 30. Since “NOT SELECTED” is selected for all of the power distribution panel, the water distributor, the material distributor, and the network hub in the respective shared device selection boxes 36, as shown in
In step S1, the selection information acquisition unit 26 acquires the display format selection information. Thereafter, the process transitions to step S2.
In step S2, the selection information acquisition unit 26 acquires the shared device selection information. Thereafter, the process transitions to step S3.
In step S3, the display control unit 28 controls the display unit 30 to simultaneously display the operating states of the respective injection molding machines 14 and the connection states between each of the shared devices and each of the injection molding machines 14, on the display unit 30. A display corresponding to the acquired display format selection information and shared device selection information is displayed on the display unit 30. Thereafter, the display control process is ended. Operations and Effects
In the present embodiment, the display control unit 28 controls the display unit 30 to simultaneously display the operating state of each injection molding machine 14 and the connection state between each shared device and each injection molding machine 14, on the display unit 30. For example, when the displays shown in
Further, in the present embodiment, the display control unit 28 controls the display unit 30 to simultaneously display the operating state of each injection molding machine 14 and the connection state between each shared device of the type selected by the user and each injection molding machine 14, on the display unit 30. For example, when the displays shown in
Further, in the present embodiment, the display control unit 28 controls the display unit 30 to simultaneously display the operating state of each injection molding machine 14 and the connection state between an individual shared device selected by the user and each injection molding machine 14, on the display unit 30. For example, when the displays shown in
In the present embodiment, the display control unit 28 controls the display unit 30 to display the connection state between the shared devices and the injection molding machines 14, in a tree view, on the display unit 30. For example, when the displays shown in
In addition, in the present embodiment, the display control unit 28 controls the display unit 30 and causes the display unit 30 to display, as a chart, the proportion of the injection molding machines that are in the normal operating state and the proportion of the injection molding machines that are in the abnormal operating state, among the injection molding machines 14 connected to each of the shared devices. For example, when the display illustrated in
In the present embodiment, the display control unit 28 controls the display unit 30 to display a timeline diagram of the operating state of each injection molding machine 14, on the display unit 30. For example, when the displays shown in
The invention graspable from the embodiments described above will be described below.
The centralized management apparatus (10) is communicably connected to the plurality of production machines (14) and configured to manage the operating state including the abnormal state of each of the production machines. The plurality of the production machines are connected to each of the shared devices of the same type. The centralized management apparatus includes: the operating state acquisition unit (18) configured to acquire data of the operating state of each of the production machines; the connection state acquisition unit (22) configured to acquire data of a connection state between each of the shared devices and each of the production machines; and the display control unit (28) configured to control the display unit (30) to simultaneously display the operating state of each of the production machines and the connection state between each of the shared devices and each of the production machines, on the display unit.
In the centralized management apparatus, the type of the shared devices may include at least one of five types including: the power distribution panel that distributes electric power to the production machines; the water distributor that distributes water to the production machines; the water discharger that discharges water used in the production machines; the material distributor that distributes material to the production machines; and the network hub that connects the production machines to the communication network.
In the centralized management apparatus, each of the production machines may be connected to the shared devices of the plurality of types, the centralized management apparatus may further include the selection information acquisition unit (26) configured to acquire information on the type of the shared devices that has been selected by the user from among the plurality of types, and the display control unit may control the display unit to simultaneously display the operating state of each of the production machines and the connection state between each of the shared devices of the type that has been selected and each of the production machines, on the display unit.
The centralized management apparatus may further include the selection information acquisition unit configured to acquire information on an individual shared device that has been selected by the user from among the shared devices. The display control unit may control the display unit to simultaneously display the operating state of each of the production machines and the connection state between the individual shared device that has been selected and each of the production machines, on the display unit.
In the centralized management apparatus, the display control unit may control the display unit to display the connection state between each of the shared devices and each of the production machines in a tree view, on the display unit.
In the centralized management apparatus, the display control unit may control the display unit to display, as a chart, the proportion of production machines the operating state of which are the normal state and the proportion of production machines the operating state of which are the abnormal state, among the production machines connected to each of the shared devices, on the display unit.
In the centralized management apparatus, the display control unit may control the display unit to display the timeline of the operating state of each of the production machines, on the display unit.
The control method is for controlling the centralized management apparatus that is communicably connected to the plurality of production machines and that manages the operating state including the abnormal state of each of the production machines. The plurality of the production machines are connected to each of the shared devices of the same type. The control method includes: the operating state acquisition step of acquiring data of the operating state of each of the production machines; the connection state acquisition step of acquiring data of the connection state between each of the shared devices and each of the production machines; and the display control step of controlling the display unit to simultaneously display the operating state of each of the production machines and the connection state between each of the shared devices and each of the production machines, on the display unit.
In the method for the centralized management apparatus, the type of the shared devices may include at least one of five types including: the power distribution panel that distributes electric power to the production machines; the water distributor that distributes water to the production machines; the water discharger that discharges water used in the production machines; the material distributor that distributes material to the production machines; and the network hub that connects the production machines to the communication network.
In the control method of the centralized management apparatus, each of the production machines may be connected to the shared devices of the plurality of types. The control method may further include the selection information acquisition step of acquiring information on the type of the shared devices that has been selected by the user from among the plurality of types, and the display control step may include controlling the display unit to simultaneously display the operating state of each of the production machines and the connection state between each of the shared devices of the selected type and each of the production machines, on the display unit.
The control method of the centralized management apparatus may further include: the selection information acquisition step of acquiring information on the individual shared device that has been selected by the user from among the shared devices. The display control step may include controlling the display unit to simultaneously display the operating state of each of the production machines and the connection state between the selected individual shared device and each of the production machines, on the display unit.
In the control method of the centralized management apparatus, the display control step may include controlling the display unit to display the connection state between each of the shared devices and each of the production machines in a tree view, on the display unit.
In the control method of the centralized management apparatus, the display control step may include controlling the display unit to display, as a chart, the proportion of production machines the operating state of which are the normal state and the proportion of production machines the operating state of which are the abnormal state, among the production machines connected to each of the shared devices, on the display unit.
In the control method of the centralized management apparatus, the display control step may include controlling the display unit to display the timeline diagram of the operating state of each of the production machines, on the display unit.
Number | Date | Country | Kind |
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2020-209956 | Dec 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/045732 | 12/13/2021 | WO |