The present invention generally relates to the field of entrance system installations having one or more movable door members and an automatic door operator for causing movements of the one or more movable door members between closed and open positions. More specifically, the present invention relates to a central monitoring arrangement for predicting failures among a plurality of such entrance system installations, as well as to an associated system, method, computer program product and computer readable medium.
Entrance system installations having automatic door operators are frequently used for providing automatic opening and/or closing of one or more movable door members in order to facilitate entrance and exit to buildings, rooms and other areas. The door members may for instance be swing doors, sliding doors, revolving doors or overhead sectional doors.
Since entrance system installations having automatic door operators are typically used in public areas, user convenience is of course important. The entrance system installations need to remain long-term operational without malfunctions even during periods of heavy traffic by persons or objects passing through the entrance systems. At the same time, safety is important in order to avoid hazardous situations where a present, approaching or departing person or object (including but not limited to animals or articles brought by the person) may be hit or jammed by any of the movable door members. To this end, entrance system installations are typically equipped with a control arrangement including a controller and one or more sensor units, wherein each sensor unit is connected to the controller and is arranged to monitor a respective zone at the entrance system installation for presence or activity of a person or object.
Entrance system installations comprises mechanical and electrical parts, for instance in the automatic door operator, the transmission to the door members, and the control arrangement. Over time, these parts may be subject to wear and tear, and malfunctions can be expected to occur at some stage. There are some conflicting interests in how to handle malfunctions. One way is to establish regular inspections and maintenance sessions by service personnel. By scheduling the inspections frequently enough and by employing a wear part replacement scheme which is towards the safe side (short replacement periods), the risk for malfunctions can be lowered. However, this comes with a considerable cost penalty. Therefore, there is a tendency to resort to more moderate maintenance and wear part replacement schemes, which will inherently increase the risk for premature failures. Far from all possible failures have a deterministic occurrence pattern, nor are the expected lifetimes of wear parts always known.
Another way is to rely on feedback from users or local supervisors of the entrance system installation, who may be invited to report in any observed peculiarity in the entrance system installation, such as an unusual noise, a lower than usual door member speed, an odd behavior in the automatic operation of the movable door members, or at least to report in when an actual malfunction such as a complete breakdown has occurred to the entrance system installation. While this approach may save some costs in the short-term perspective, it is quite likely to turn out as a bad strategy in the long run, both cost-wise and in terms of security and user satisfaction. Also, not every malfunction is identifiable by the human senses.
The present inventors have realized that there is room for improvements in this field.
An object of the present invention is therefore to provide one or more improvements in failure prediction for entrance system installations having one or more movable door members and an automatic door operator for causing movements of the one or more movable door members between closed and open positions.
Accordingly, a first aspect of the present invention is a central monitoring arrangement for a plurality of entrance system installations, each having one or more movable door members and an automatic door operator for causing movements of the one or more movable door members between closed and open positions. The central monitoring arrangement comprises computerized failure prediction functionality and a database.
The computerized functionality is configured for repeatedly collecting data individually from the entrance system installations. The collected data represents, for a defined moment in time, a plurality of intrinsic operating parameters of the automatic door operator of an individual entrance system installation as well as extrinsic environmental parameters of the individual entrance system installation. The collected data is stored in the database as an electronic fingerprint of the individual entrance system installation at the defined moment in time.
The computerized failure prediction functionality is further configured for analyzing the electronic fingerprints as stored in the database for deviations in any of the intrinsic operating parameters in consideration of the extrinsic environmental parameters. The computerized failure prediction functionality is moreover configured, upon detection of a deviation for a particular entrance system installation, for generating an alert signal, and submitting the alert signal to at least one external entity.
The provision of such a central monitoring arrangement will solve or at least mitigate one or more of the problems or drawbacks identified in the above, as will be clear from the following detailed description section and the drawings.
In this document, an “intrinsic operating parameter of the automatic door operator” is generally to be understood as any property or characteristic of one or more components, parts or sub-system of the automatic door operator that can be measured, read or otherwise determined as a direct result of the operation of the automatic door operator. Furthermore, an “extrinsic environmental parameter of the [individual] entrance system installation” is generally to be understood as any property or characteristic of the entrance system installation's operating environment, which however does not pertain to a property or characteristic of one or more components, parts or sub-system of the automatic door operator as such. An extrinsic environmental parameter is thus extrinsic in that it does not directly relate to the internal operation of the automatic door operator but rather to the contextual environment in which the automatic door operator operates.
Non-limiting examples of intrinsic operating parameters and extrinsic environmental parameters will be given in the detailed description section.
A second aspect of the present invention is a system which comprises a central monitoring arrangement according to the first aspect of the present invention, as well as a plurality of entrance system installations. Each individual entrance system installation has one or more movable door members and an automatic door operator for causing movements of the one or more movable door members between closed and open positions. Each individual entrance system installation is configured for repeatedly providing data to the central monitoring arrangement. The provided data represents, for a defined moment in time, a plurality of intrinsic operating parameters of the automatic door operator of the individual entrance system installation as well as extrinsic environmental parameters of the individual entrance system installation.
A third aspect of the present invention is a method of predicting failures among a plurality of entrance system installations, each having one or more movable door members and an automatic door operator for causing movements of the one or more movable door members between closed and open positions. The method comprises repeatedly collecting data individually from the entrance system installations. The collected data represents, for a defined moment in time, a plurality of intrinsic operating parameters of the automatic door operator of an individual entrance system installation as well as extrinsic environmental parameters of the individual entrance system installation. The method further comprises storing, in a database, the collected data as an electronic fingerprint of the individual entrance system installation at the defined moment in time.
The method moreover comprises analyzing the electronic fingerprints as stored in the database for deviations in any of the intrinsic operating parameters in consideration of the extrinsic environmental parameters. Upon detection of a deviation for a particular entrance system installation, the method generates an alert signal and submits the alert signal to at least one external entity.
Embodiments of the method may comprise the functionality of the central monitoring arrangement as defined for the first aspect of the present invention as referred to above, and/or the functionality of any or all of the embodiments of the central monitoring arrangement as described in this document.
A fourth aspect of the present invention is a computer program product comprising computer code for performing the method according to the third aspect when the computer program code is executed by a processing device.
A fifth aspect of the present invention is a computer readable medium having stored thereon a computer program comprising computer program code for performing the method according to the third aspect when the computer program code is executed by a processing device.
The provision of such a system, method, computer program product and computer readable medium will solve or at least mitigate one or more of the problems or drawbacks identified in the above, as will be clear from the following detailed description section and the drawings.
In different embodiments, the one or more movable door members may, for instance, be swing door members, sliding door members, revolving door members, (overhead) sectional door members or pull-up door members.
Embodiments of the invention are defined by the appended dependent claims and are further explained in the detailed description section as well as in the drawings.
It should be emphasized that the term “comprises/comprising” when used in this specification is taken to specify the presence of stated features, integers, steps, or components, but does not preclude the presence or addition of one or more other features, integers, steps, components, or groups thereof. All terms used in the claims are to be interpreted according to their ordinary meaning in the technical field, unless explicitly defined otherwise herein. All references to “a/an/the [element, device, component, means, step, etc.]” are to be interpreted openly as referring to at least one instance of the element, device, component, means, step, etc., unless explicitly stated otherwise. The steps of any method disclosed herein do not have to be performed in the exact order disclosed, unless explicitly stated.
Objects, features and advantages of embodiments of the invention will appear from the following detailed description, reference being made to the accompanying drawings.
Embodiments of the invention will now be described with reference to the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. The terminology used in the detailed description of the particular embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention. In the drawings, like numbers refer to like elements.
The entrance system installation 10 comprises one or more movable door members D1 . . . Dm, and an automatic door operator 30 for causing movements of the door members D1 . . . Dm between closed and open positions. In
As can be seen in
The embodiment of the automatic door operator 30 shown in
In addition to the aforementioned controller 32, the automatic door operator 30 comprises a motor 34, typically an electrical motor, being connected to an internal transmission or gearbox 35. An output shaft of the transmission 35 rotates upon activation of the motor 34 and is connected to the external transmission mechanism 40. The external transmission mechanism 40 translates the motion of the output shaft of the transmission 35 into an opening or a closing motion of one or more of the door members D1 . . . Dm with respect to the frame or support structure.
The automatic door operator 30 has a power unit 38b that supplies power to the electric motor 34, controller 32 and other components of the automatic door operator 30 as appropriate. The power unit 50 typically comprises an AC/DC converter, such as a switch mode power supply (SMPS), having an input end coupled to AC mains 38a and an output end for supplying internal DC power to the electric motor 34, controller 32, etc.
In addition to the power unit 38b, the automatic door operator 30 furthermore comprises a battery 39 that may also supply power to the electric motor 34, etc., for instance in an evacuation operating mode of the automatic door operator 30, or in times of AC mains power shortage. In the disclosed embodiment, the battery 39 is coupled for charging by the power unit 38b. In other embodiments, the battery 39 may be charged by other means, such as external battery charging equipment. Preferably, therefore, the battery 39 is a rechargeable battery made from, for instance, lithium-ion (Li-ion), lithium-ion polymer (Li-ion polymer), nickel-metal hydride (NiMH), nickel-cadmium (NiCd) or lead-acid technology.
The controller 32 is arranged for performing different functions of the automatic door operator 30, typically in different operational modes (states) of the entrance system installation 10, using inter alia sensor input data from the plurality of sensor units S1 . . . Sn. Hence, the controller 32 is operatively connected with the plurality of sensor units S1 . . . Sn. At least some of the different functions performable by the controller 32 have the purpose of causing desired movements of the door members D1 . . . Dm. To this end, the controller 32 has at least one control output connected to the motor 34 for controlling the actuation thereof.
The controller 32 may be implemented in any known controller technology, including but not limited to a microcontroller, processor (e.g. PLC, CPU, DSP), FPGA, ASIC or any other suitable digital and/or analog circuitry capable of performing the intended functionality.
The controller 32 also has an associated memory 33. The memory 33 may be implemented in any known memory technology, including but not limited to E(E)PROM, S(D)RAM or flash memory. In some embodiments, the memory 33 may be integrated with or internal to the controller 32. The memory 33 may store program instructions for execution by the controller 32, as well as temporary and permanent data used by the controller 32.
In the embodiment shown in
The automatic door operator 30 in
A novel and inventive way of doing failure prediction for a plurality of entrance system installations (one of which may be the entrance system installation 10 in
As can be seen in
The obtained data represents, for a defined moment in time, a plurality of intrinsic operating parameters of the automatic door operator 30 of the individual entrance system installation ES1, ES2 or ESn, as well as extrinsic environmental parameters of that individual entrance system installation.
The intrinsic operating parameters of the automatic door operator 30 represent properties or characteristics of one or more components, parts or sub-system of the automatic door operator 30 that can be measured, read or otherwise determined as a direct result of the operation of the automatic door operator. Examples of such components, parts or sub-system of the automatic door operator 30 are the motor 34, the transmission 35, the sensor units S1 . . . Sn and the battery 39 of the automatic door operator 30.
The extrinsic environmental parameters of the individual entrance system installation ES1, ES2 or ESn represent properties or characteristics of the entrance system installation's operating environment. An extrinsic environmental parameter is thus extrinsic in that it does not directly relate to the internal operation of the components, parts or sub-system of the automatic door operator 30 but is rather representative of the contextual environment, i.e. the conditions, of the individual entrance system installation ES1, ES2 or ESn in which the automatic door operator operates 30. Examples of such conditions represented by the extrinsic environmental parameter are temperature, humidity, air pressure, wind load, time of day, weekday, season, operating mode of the automatic door operator, sensor activation sequence (e.g. the order in which the sensor units S1 . . . Sn are triggered), and activation pattern of the movable door members (e.g. how frequently they are actuated, or how long it was since the last actuation).
A purpose of the central monitoring arrangement 110 is to predict failures among the monitored entrance system installations ES1-ESn, and to initiate appropriate action when applicable. To this end, the central monitoring arrangement 110 comprises computerized failure prediction functionality 112 and a database 114. The computerized failure prediction functionality 112 may, for instance, be implemented by a server computer, a cluster of server computers or by cloud-based resources such as Amazon AWS, Microsoft Azure or Google Cloud. The database 114 may, for instance, be implemented as a DBaaS (Database-as-a-service). Some exemplary database technologies include MySQL, PostgreSQL, Oracle RDBMS, Amazon DynamoDB, MongoDB, Hadoop, Apache Cassandra, Amazon Aurora, EnterpriseDB, Oracle Database Cloud Service or Google Cloud.
As can be seen also in
The computerized failure prediction functionality 112 is configured for storing, in the database 114, the collected data 115-1, 115-2 or 115-n as an electronic fingerprint of the individual entrance system installation at the defined moment in time. See step 220 in
The collecting 210 and storing 220 of the data ES1-ESn may be scheduled to occur at appropriate intervals, such as hourly or daily. Shorter or longer periodicity is also possible. The scheduling may be handled by each individual entrance system installation itself by pushing data 115-1, 115-2 or 115-n to the central monitoring arrangement 110 over the data communication network 36c. Alternatively, the scheduling may be handled by the central monitoring arrangement 110 by requesting (pulling) data from the entrance system installations 115-1-115-n. As a further alternative, the collecting 210 and storing 220 of the data ES1-ESn may occur on a non-deterministic (random) basis.
The data thus gathered over time as electronic fingerprints EFP in the database 114 will be processed and used by the computerized failure prediction functionality 112 to analyze the electronic fingerprints EFP as stored in the database 114 for deviations in any of the intrinsic operating parameters in consideration of the extrinsic environmental parameters. See step 230 in
Upon detection of a deviation for a particular entrance system installation, such as for instance ES1 in
In some embodiments, the deviation in step 235 is detected between stored electronic fingerprints EFP of one and the same individual entrance system installation (such as, for instance, ES1 in
Alternatively or additionally, the deviation in step 235 may beneficially be detected between one or more stored electronic fingerprints EFP of the particular entrance system installation (such as, for instance, ES1 in
In preferred embodiments, the analyzing in step 230 of the stored electronic fingerprints EFP involves comparing intrinsic operating parameters from different electronic fingerprints EFP for which one or more of the extrinsic environmental parameters are essentially the same. In even more preferred embodiments, the analyzing in step 230 of the stored electronic fingerprints EFP involves comparing intrinsic operating parameters from different electronic fingerprints EFP for which all of the extrinsic environmental parameters are essentially the same.
A criterion for when a first electronic fingerprint is considered to have an extrinsic environmental parameter which is essentially the same as that of a second electronic fingerprint may be when the value of the extrinsic environmental parameter in the first electronic fingerprint is identical to or differs by only a given threshold extent (such as 1%, 5%, 10% or any percentage there between) from the value of the same extrinsic environmental parameter in the second electronic fingerprint.
Confining the deviation analysis to electronic fingerprints EFP for which the values of the extrinsic environmental parameters are identical or differ to a threshold extent only will improve the accuracy of the inventive failure prediction, facilitate the analysis and minimize the risk of detecting spurious deviations (e.g. false positives).
In advantageous embodiments of the central monitoring arrangement 110, the alert signal 126; 136 identifies the particular entrance system installation (e.g. ES1) for which the deviation has been detected in step 235. The alert signal 126; 136 may further define a nature of a predicted failure for the particular entrance system installation ES1 for which the deviation has been detected. This may, for instance, be done by providing the alert signal 126; 136 with information that indicates a component or functionality in the particular entrance system installation ES1 that is at risk and should be replaced or attended to by service personnel 124.
To this end, the system 100 may include a computerized maintenance provider system 120, as can be seen in
Advantageously, the computerized failure prediction functionality 112 of the central monitoring arrangement 110 is configured to receive, from the computerized maintenance provider system 120, service performance information 127 from a maintenance database 122 about an action of inspection, maintenance, upgrade or spare part replacement having been performed on any of the individual entrance system installations ES1-ESn, and to store the service performance information 127 in the database 114 in association with the entrance system installation (ES2) in question. The analyzing in step 230 of the electronic fingerprints EFP for deviations may then take such stored service performance information into consideration. This may improve the accuracy of the failure prediction for various reasons. The risk of an imminent failure might be considered as being lower if an action of inspection or maintenance has taken place recently. This may call for an increase in deviation threshold to cause an alarm. Conversely, when there has been no recent inspection or maintenance, a lower deviation threshold may be applied.
In some embodiments, the aforementioned at least one external entity in the system 100 includes a computerized product development system 130. Receiving the alert signal 136 from the central monitoring arrangement 110 will enable product developers 134 to stay informed of entrance system components or functionalities for which a failure has been predicted and proactively make changes in the design of such components or functionalities, or of related components or functionalities (for instance belonging to the same family of components, or being based on a same product platform). The change may be propagated to a product design database 132.
In some embodiments, the computerized failure prediction functionality 112 is further configured for receiving, from the computerized product development system 130, product upgrade information 137 from product design database 132 that pertains to one or more of the individual entrance system installations ES1-ESn, and for storing the product upgrade information 137 in the database 114 in association with the one or more individual entrance system installation in question. The analyzing in step 230 of the electronic fingerprints EFP for deviations may then take such stored product upgrade information into consideration. This may improve the accuracy of the failure prediction, since the analysis will be based on updated information on the components and functionalities of the automatic door operators and entrance system installations being monitored.
The analysis in step 230 may be done with respect to short-term deviations or long-term deviations, as the case may be. For a short-term deviation it may suffice that a deviation in one of the intrinsic operating parameters is detected for a few, or even just two, electronic fingerprints EFP collected subsequently to each other in time. Detecting a short-term deviation may benefit from a quick reaction time, but potentially at the expense of a higher risk for spurious failure detections (false positives). On the other hand, for a long-term deviation to be considered as having being detected in step 235, if may be required that the deviations appear (to a constant or progressing extent) in a larger number of electronic fingerprints EFP and/or in a number of electronic fingerprints EFP taken at temporally separate moments in time (e.g. at different days, weeks or months). This may be beneficial to avoid spurious failure detections and/or for detecting slowly progressing deviations.
One example of data that is interesting to monitor is the required energy for one opening of the movable door members D1-Dm. This data will be calculated locally at the individual entrance system installation and will be a combination of motor current, motor voltage and opening time. The data value thus compiled (i.e. being one of the intrinsic operating parameters of the collected data 115-1-115-n) may be affected by both wear and tear, temperature, humidity, air pressure difference and wind load. The present invention will enable the failure prediction to react only on deviating data related to worn out or broken parts in the entrance system installation that requires service or other interaction with the product, while ignoring problems related solely to outer circumstances.
A sample list of collected data (intrinsic operating parameters) and {outer circumstances that must be considered (extrinsic environmental parameters)} [problems that can be identified] is presented below.
Three different exemplifying embodiments of entrance system installations, for instance any of the aforementioned entrance system installations 10, ES1, ES2, ESn, will now be described with reference to
Turning first to
The sliding door system 410 comprises a plurality of sensor units, each monitoring a respective zone Z1-Z6. The sensor units themselves are not shown in
A first sensor unit S1 is mounted at a lateral positon to the far left in
A second sensor unit S2 is mounted at a lateral positon to the far right in
A third sensor unit S3 is mounted at a first central positon in
A fourth sensor unit S4 is mounted at a second central positon in
The side presence sensors S1 and S2 and door presence sensors S3 and S4 may be image-based sensor units, active IR (infrared) sensor unit, etc.
A fifth sensor unit S5 is mounted at an inner central positon in
A sixth sensor unit S6 is mounted at an outer central positon in
The inner activity sensor S5 and the outer activity sensor S6 may, for instance, be radar (microwave) sensor units or image-based sensor units.
A second embodiment of an entrance system installation in the form of a swing door system 510 is shown in a schematic top view in
The swing door system 510 comprises a plurality of sensor units, each monitoring a respective zone Z1-Z4. The sensor units themselves are not shown in
A first sensor unit S1 is mounted at a first central positon in
A second sensor unit S2 is mounted at a second central positon in
The door presence sensors S1 and S2 may be image-based sensor units, active IR (infrared) sensor units, etc.
A third sensor unit S3 is mounted at an inner central positon in
A fourth sensor unit S4 is mounted at an outer central positon in
The inner activity sensor S3 and the outer activity sensor S4 may, for instance, be radar (microwave) sensor units or image-based sensor units.
A third embodiment of an entrance system installation in the form of a revolving door system 610 is shown in a schematic top view in
The revolving door system 610 comprises a plurality of sensor units, each monitoring a respective zone Z1-Z8. The sensor units themselves are not shown in
First to fourth sensor units S1-S4 are mounted at respective first to fourth central positons in
The door presence sensors S1-S4 may, for instance, be image-based sensor units or active IR (infrared) sensor units.
A fifth sensor unit S5 is mounted at an inner non-central positon in
A sixth sensor unit S6 is mounted at an outer non-central positon in
The inner activity sensor S5 and the outer activity sensor S6 may, for instance, be radar (microwave) sensors units or image-based sensor units.
Seventh and eighth sensor units S7 and S8 are mounted near the ends of the first or second curved wall portions 662 and 666 to monitor zones Z7 and Z8. The seventh and eighth sensor units S7 and S8 are vertical presence sensors. The provision of these sensor units S7 and S8 will help avoiding a risk that the person or object will be jammed between the approaching side of the respective revolving door D1-D4 and an end portion of the first or second curved wall portions 662 and 666 during the start rotation state and the rotation state of the revolving door system 610. When any of the vertical presence sensors S7-S8 detects such a situation, it will trigger abort and possibly reversal of the ongoing rotational movement 650 of the revolving doors D1-D4.
The vertical presence sensors S7-S8 may, for instance, be image-based sensor units or active IR (infrared) sensor units.
The memory chip 820 stores the computer program product 810 which is programmed with computer program code (instructions) that when loaded into and executed by a processing device, such as a CPU, will perform the method 200 of predicting failures among a plurality of entrance system installations, as described above with reference to
It should be noted that a computer-readable medium can also be other mediums such as compact discs, digital video discs, hard drives or other memory technologies commonly used. The computer program code (instructions) can also be downloaded from the computer-readable medium via a wireless interface to be loaded into the processing device.
The invention has been described above in detail with reference to embodiments thereof. However, as is readily understood by those skilled in the art, other embodiments are equally possible within the scope of the present invention, as defined by the appended claims.
Number | Date | Country | Kind |
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2230050-3 | Feb 2022 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/054082 | 2/17/2023 | WO |