Patent Application
20250012292
The present disclosure relates to a centrifugal air-sending device having a scroll casing and to an air-conditioning apparatus.
An existing centrifugal air-sending device includes a fan having a main plate that is disc-shaped, a plurality of blades located around a periphery of the main plate, and a side plate that is located such that the side plate faces the main plate, and fixes the blades. Further, to raise the pressure of airflow generated by the rotation of the fan and flowing out from the blades, the existing centrifugal air-sending device includes a scroll casing that is spiral-shaped, has a tongue portion from which an air trunk starts to be gradually expanded, and guides the airflow to a discharge port. In the existing centrifugal air-sending device, the air trunk is abruptly expanded in the vicinity of the discharge port, there is a difference in direction of the airflow between one portion of the fan that is closer to the main plate than is another portion of the fan that is closer to the side plate than is the one portion and the other portion. Therefore, in the existing centrifugal air-sending device, a portion of the airflow that flows through the other portion closer to the side plate does not flow toward the discharge port but flows backward into the scroll casing while sucking in air from around the discharge port. This may reduce the volume of air and increase noise. To address this problem, there has been proposed a centrifugal air-sending device in which as seen in a direction of a rotation axis of the fan, the tongue portion is located such that the tongue portion sequentially stretched in a direction of rotation of the fan as the tongue portion extends from the one portion closer to the main plate toward the other portion closer to the side plate, whereby backflow of the airflow in the other portion closer to the side plate is reduced and a reduction in the volume of air and an increase in noise are controlled (see, for example, Patent Literature 1).
However, when the centrifugal air-sending device of Patent Literature 1 is installed in a narrow space, the distance from the tongue portion to a discharge-port end cannot be lengthened. Therefore, in a state in which the wall thickness of the tongue portion is great as in the case of the centrifugal air-sending device of Patent Literature 1, the centrifugal air-sending device may not be able to raise pressure inside the scroll casing, as the air trunk cannot be sufficiently expanded, and may reduce the volume of air that is discharged, as the discharge port has a narrow opening.
The present disclosure is made to solve the above problems and has as an object to provide a centrifugal air-sending device and an air-conditioning apparatus that, even when installed in a narrow space, can raise pressure inside a scroll casing while preventing backflow of airflow in the scroll casing and control a reduction in the volume of air that is discharged.
A centrifugal air-sending device according to an embodiment of the present disclosure includes a fan and a scroll casing. The fan has a main plate that is disc-shaped, a plurality of blades located around a periphery of the main plate, and a side plate that is ring-shaped, is located such that the side plate faces the main plate, and fixes ends of the plurality of blades that are opposite to the main plate. The scroll casing has a peripheral wall that is spiral-shaped and at least one side wall that has a bell mouth that forms an air inlet that communicates with a space surrounded by the main plate and the plurality of blades. The scroll casing forms a discharge port through which airflow generated by the fan is discharged. The scroll casing houses the fan. The scroll casing has a tongue portion and an extension plate. The tongue portion forms a curved surface at a winding-start portion of the peripheral wall that is closer to a rotation axis of the fan than are other portions of the peripheral wall. The tongue portion guides the airflow generated by the fan to the discharge port. The extension plate is plate-shaped, projects from the tongue portion, is spaced apart from the fan, and extends from the tongue portion along an outer periphery of the fan. The extension plate has one portion that is closer to the side plate than is another portion of the extension plate that is closer to the main plate than is the one portion. The one portion is formed longer than the other portion in a circumferential direction of the fan. The extension plate has a distal end portion that extends in a direction of projection in which the extension plate projects from the tongue portion. The distal end portion has an extreme distal end that is located at a boundary between the distal end portion and the at least one side wall. The scroll casing has, in a case in which the scroll casing is projected in an axial direction of the rotation axis, a tongue-portion-side end that is located in a discharge-port edge that is a portion that corresponds to the discharge port. The tongue-portion-side end is an end that is closer to the tongue portion than is another end of the discharge-port edge. The tongue-portion-side end is located opposite to the extreme distal end in the circumferential direction across a reference line drawn perpendicular to the discharge-port edge from the rotation axis.
An air-conditioning apparatus according to an embodiment of the present disclosure includes the centrifugal air-sending device described above and a heat exchanger through which air caused by the centrifugal air-sending device to flow passes.
The centrifugal air-sending device according to an embodiment of the present disclosure has an extension plate that is plate-shaped, projects from the tongue portion, is spaced apart from the fan, and extends from the tongue portion along an outer periphery of the fan. The extension plate has one portion that is closer to the side plate than is another portion of the extension plate that is closer to the main plate than is the one portion. The one portion is formed longer than the other portion in a circumferential direction of the fan. In the centrifugal air-sending device, the one portion of the extension plate reduces backflow of the airflow from around the discharge port toward the inside of the scroll casing, whereby the airflow can be smoothly guided from the one portion to the discharge port. Further, in the centrifugal air-sending device, the formation of the extension plate in the shape of a plate makes it possible to ensure the distance between the extension plate and the discharge port and sufficiently ensure an air trunk, thus making it possible to surely raise pressure inside the scroll casing. Furthermore, in the centrifugal air-sending device, the extension plate has a distal end portion that extends in a direction of projection in which the extension plate projects from the tongue portion. The distal end portion has an extreme distal end that is located at a boundary between the distal end portion and the at least one side wall. The tongue-portion-side end is located opposite to the extreme distal end in the circumferential direction across a reference line drawn perpendicular to the discharge-port edge from the rotation axis. Therefore, the centrifugal air-sending device can ensure the opening area of the discharge port and control a reduction in the volume of air that is discharged.
In the following, a centrifugal air-sending device and an air-conditioning apparatus according to embodiments are described, for example, with reference to the drawings. In the following drawings including
The centrifugal air-sending device 1 is a multi-blade centrifugal air-sending device, and includes a fan 2, which generates airflow, and a scroll casing 4 in which the fan 2 is housed. The centrifugal air-sending device 1 is a double-suction centrifugal air-sending device into which air is sucked through both ends of the scroll casing 4 in an axial direction of the rotation axis RA of the fan 2, which is virtually drawn.
The fan 2 is a centrifugal fan. The fan 2 is connected to a motor (not illustrated) having a drive shaft. The fan 2 is driven into rotation by the motor. The rotation generates a centrifugal force with which the fan 2 forcibly sends out air outward in radial directions. The fan 2 is rotated, for example, by the motor in a direction of rotation R indicated by an arrow.
As shown in
The main plate 2a needs only be in the shape of a plate, and may for example have a non-disc shape such as a polygonal shape. Further, the main plate 2a may be formed such that the thickness of the main plate 2a increases toward the center in a radial directions that start from the rotation axis RA as a radial center, or may be formed such that the thickness is uniform in radial directions that start from the rotation axis RA as a radial center. Further, instead of being formed by one plate-shaped element, the main plate 2a may be formed by a plurality of plate-shaped elements integrally fixed to each other. It should be noted that the radial directions that start from the rotation axis RA as a radial center are each a direction perpendicular to the axial direction of the rotation axis RA.
At a central part of the main plate 2a, a boss portion 2b to which the drive shaft of the motor is connected is provided. The boss portion 2b has a shaft hole into which the drive shaft of the motor is inserted. Although the boss portion 2b is formed in a circular columnar shape, the shape of the boss portion 2b is not limited to the circular columnar shape. The boss portion 2b needs only be formed in a columnar shape, and may for example be formed in a polygonal columnar shape. The main plate 2a is driven into rotation by the motor by use of the boss portion 2b in between.
The fan 2 has the side plate 2c, which is ring-shaped and is attached to ends of the plurality of blades 2d that are opposite to the main plate 2a in the axial direction of the rotation axis RA. The side plate 2c fixes the ends of the plurality of blades 2d that are opposite to the main plate 2a. The side plate 2c is provided at an outer circumferential face 2f of the fan 2, and in the fan 2, is located such that the side plate 2c faces the main plate 2a. The side plate 2c is provided at outer portions of the blades 2d in radial directions that start from the rotation axis RA as a radial center. The side plate 2c may be provided at distal end portions of the plurality of blades 2d that project from the main plate 2a in a direction of the rotation axis RA. The side plate 2c joins the plurality of blades 2d with each other, thereby maintaining a positional relationship between the distal end of each blade 2d and the distal end of the other blade 2d and reinforcing the plurality of blades 2d.
The side plate 2c includes a first side plate 2ca, which is ring-shaped and is located such that the first side plate 2ca faces the main plate 2a, and a second side plate 2cb, which is ring-shaped and is located such that the second side plate 2cb faces the main plate 2a and is located opposite to the first side plate 2ca across the main plate 2a. It should be noted that the term “side plate 2c” is a generic name for the first side plate 2ca and the second side plate 2cb, and the fan 2 has the first side plate 2ca at one side of the main plate 2a in the axial direction of the rotation axis RA and has the second side plate 2cb at the other side. Although, in
The plurality of blades 2d are arranged in the circumferential direction CD centered around the rotation axis RA. One end of each of the plurality of blades 2d is connected to the main plate 2a, and the other end of each of the plurality of blades 2d is connected to the side plate 2c. Each of the plurality of blades 2d is located at least between the main plate 2a and the side plate 2c. The plurality of blades 2d are arranged in a circumferential manner centered around the boss portion 2b and have their proximal ends fixed on surfaces of the main plate 2a.
The plurality of blades 2d are provided on one surface of the main plate 2a and the other surface of the main plate 2a in the axial direction of the rotation axis RA. The plurality of blades 2d are provided on both sides of the main plate 2a in the axial direction of the rotation axis RA.
The blades 2d are placed at regular spacings from each other in the circumferential direction CD around the periphery 2a1 of the main plate 2a. The blades 2d are provided such that the blades 2d rise from the main plate 2a and are each formed in the shape of a plate. Although the blades 2d are provided such that the blades 2d rise substantially perpendicular to the main plate 2a, this is not intended to impose any limitation. Alternatively, the blades 2d may be provided at an angle to a direction perpendicular to the main plate 2a.
The fan 2 is driven into rotation around the rotation axis RA by driving of the motor (not illustrated). The rotation of the fan 2 causes gas outside the centrifugal air-sending device 1 to be sucked into the space surrounded by the main plate 2a and the plurality of blades 2d through an air inlet 5 formed in the scroll casing 4 and the fan air inlet 2e of the fan 2, which are shown in
The scroll casing 4 houses the fan 2 inside and rectifies a flow of air blown out from the fan 2. The scroll casing 4 is a double-suction casing having side walls 4a at both respective sides of the main plate 2a in the axial direction of the rotation axis RA with the after-mentioned air inlets 5 formed in the side walls 4a. The scroll casing 4 has a scroll portion 41 and a discharge portion 42. The scroll casing 4 has a peripheral wall 4c, which is spiral-shaped, and at least one side wall 4a, which has a bell mouth 3, which forms an air inlet 5, which communicates with a space surrounded by the main plate 2a and the plurality of blades 2d.
The scroll portion 41 has an air trunk through which a dynamic pressure of the airflow generated by the fan 2 is converted into a static pressure. The scroll portion 41 has a side wall 4a covering the fan 2 in the axial direction of the rotation axis RA and a peripheral wall 4c surrounding the fan 2 in radial directions that start from the rotation axis RA, as a radial center, of the boss portion 2b.
Further, the scroll portion 41 has a tongue portion 43, which is located between the scroll portion 41 and the discharge portion 42, forms a curved surface, and guides the airflow generated by the fan 2 to the discharge port 42a via the scroll portion 41. The scroll portion 41 has an internal space that is defined by the peripheral wall 4c and the side wall 4a and that allows air blown out from the fan 2 to flow along the peripheral wall 4c.
The scroll casing 4 has at least one side wall 4a, which has a bell mouth 3, which forms an air inlet 5. In Embodiment 1, the at least one side wall 4a of the scroll casing 4 includes two side walls 4a. These side walls 4a of Embodiment 1 are located at both respective sides of the fan 2 in the axial direction of the rotation axis RA. The two side walls 4a located at both respective sides of the fan 2 are formed to face each other across the peripheral wall 4c. As shown in
The first side wall 4a1 is a side wall 4a that is located at a side that is opposite to the main plate 2a and at which the first side plate 2ca is located. The second side wall 4a2 is a side wall 4a that is located at a side that is opposite to the main plate 2a and at which the second side plate 2cb is located. The term “side wall 4a” is a generic name for the first side wall 4a1 and the second side wall 4a2.
The side wall 4a of the scroll casing 4 has an air inlet 5 formed in the side wall 4a such that that air can flow between the fan 2 and the outside of the scroll casing 4. The air inlet 5 is an air inlet that communicates with the fan air inlet 2e and allows gas to flow into the space surrounded by the main plate 2a and the plurality of blades 2d.
At the first side wall 4a1, a first air inlet 5a is formed. The first air inlet 5a is formed in a position that faces a plate side of the main plate 2a at which the first side plate 2ca is located. At the second side wall 4a2, a second air inlet 5b is formed. The second air inlet 5b is formed in a position that faces a plate side of the main plate 2a at which the second side plate 2cb is located. The aforementioned term “air inlet 5” is a generic name for the first air inlet 5a and the second air inlet 5b.
The air inlet 5 provided in the side wall 4a is formed by the bell mouth 3. The air inlet 5 formed by the bell mouth 3 allows a space outside the scroll casing 4 and the space surrounded by the main plate 2a and the plurality of blades 2d to communicate with each other. The bell mouth 3 allows gas that is to be sucked into the fan 2 to be rectified and flow into the fan 2 through the fan air inlet 2e.
The bell mouth 3 has an opening of which diameter gradually decreases from the outside toward the inside of the scroll casing 4. Such a configuration of the side wall 4a allows air in the vicinity of the air inlet 5 to smoothly flow along the bell mouth 3 and efficiently flow into the fan 2 through the air inlet 5.
The peripheral wall 4c is a wall that guides the airflow generated by the fan 2 to the discharge port 42a along a curved wall surface. The peripheral wall 4c is formed in a spiral shape. The peripheral wall 4c is formed such that the distance of the peripheral wall 4c from the rotation axis RA gradually increases as the peripheral wall 4c extends in the direction of rotation R of the fan 2. The peripheral wall 4c is formed such that in the direction of rotation R of the fan 2, a gap between the peripheral wall 4c and the outer circumference of the fan 2 increases at a predetermined rate from the tongue portion 43 to the discharge portion 42 and the flow passage area of air gradually increases.
An example of the spiral shape of the peripheral wall 4c is a shape such as a logarithmic spiral, a spiral of Archimedes, and an involute curve. The inner circumferential surface of the peripheral wall 4c forms a curved surface smoothly curved along a circumferential direction of the fan 2 from the tongue portion 43, from which the peripheral wall 4c extends to be formed in the spiral shape, to a winding-end portion 41b until which the peripheral wall 4c extends to be formed in the spiral shape. Such a configuration allows air sent out from the fan 2 to smoothly flow through the gap between the fan 2 and the peripheral wall 4c toward the discharge portion 42 in the direction of an arrow F1 shown in
The peripheral wall 4c is a wall provided between the side walls 4a, which face each other, and forms a curved surface extending along the direction of rotation R of the fan 2. The peripheral wall 4c is for example located parallel to the axial direction of the rotation axis RA and covers the fan 2. It should be noted that the peripheral wall 4c may be formed at an angle to an axial direction of the rotation axis RA of the fan 2, and is not limited to being located parallel to the axial direction of the rotation axis RA.
The peripheral wall 4c forms an inner wall surface that faces the outer circumferential face 2f of the fan 2. The peripheral wall 4c faces outer circumferential ends of the plurality of blades 2d that form the outer circumferential face 2f of the fan 2. The peripheral wall 4c faces ends of the blades 2d through which air is blown out from the fan 2. As shown in
The tongue portion 43 is an end of the peripheral wall 4c that forms a curved surface upstream in a direction of flow of gas allowed by rotation of the fan 2 to flow along the peripheral wall 4c through an internal space of the scroll casing 4. The winding-end portion 41b is an end of the peripheral wall 4c that forms a curved surface downstream in the direction of flow of gas allowed by the rotation of the fan 2 to flow along the peripheral wall 4c through the internal space of the scroll casing 4.
The scroll casing 4 has a tongue portion 43, which forms a curved surface at a winding-start portion of the peripheral wall 4c that is closer to the rotation axis RA of the fan 2 than are other portions of the peripheral wall 4c, and the tongue portion 43 guides the airflow generated by the fan 2 to the discharge port 42a. The peripheral wall 4c includes the tongue portion 43 at an end of the peripheral wall 4c that is closer to the discharge portion 42 than is the other end of the peripheral wall 4c. The tongue portion 43 is formed at the winding-start portion of the peripheral wall 4c, which is spiral-shaped.
The tongue portion 43 is located at a boundary with a diffuser plate 42c of the after-mentioned discharge portion 42. The tongue portion 43 is formed to have a curved surface and is formed in the shape of an arc when seen in the axial direction of the rotation axis RA. The tongue portion 43 is formed with a predetermined radius of curvature, and the peripheral wall 4c is smoothly connected to the diffuser plate 42c with the tongue portion 43 in between. The tongue portion 43 is in substantially the same shape in the axial direction of the rotation axis RA when seen from the discharge port 42a and is shaped along the axial direction of the rotation axis RA.
The tongue portion 43 reduces inflow of air from the winding start to the winding end of a scroll flow passage. The tongue portion 43 is located in an upstream part of a ventilation flue, and has a role to effect diversion into a flow of air in the direction of rotation R of the fan 2 and a flow of air in a discharge direction from a downstream part of the ventilation flue toward the discharge port 42a. Further, a flow of air flowing into the discharge portion 42 rises in static pressure during passage through the scroll casing 4 to be high in pressure. Therefore, the tongue portion 43 has a function of separating such different pressures.
As shown in
As shown in
As shown in
As shown in
As shown in
The extension plate 45 includes a basal portion 47, which serves as a boundary between the extension plate 45 and the tongue portion 43. The extension plate 45 is formed such that the thickness of a plate that forms the extension plate 45 from the basal portion 47, which serves as a boundary between the extension plate 45 and the tongue portion 43, to the extreme distal ends 46a is a uniform thickness that falls within a predetermined range. The extension plate 45 is formed such that the thickness of a plate that forms the extension plate 45 is equal to the thickness of a plate that forms the peripheral wall 4c. Although the thickness of the extension plate 45 is less than or equal to 2 mm in a case in which the extension plate 45 is made from a steel plate and less than or equal to 4 mm in a case in which the extension plate 45 is made from resin, the thickness of the extension plate 45 is not limited to these thicknesses.
As shown in
The extension plate 45 has a notch 46b cut in a V shape when seen from the discharge port 42a. Air of which pressure is raised in the scroll casing 4 and that flows toward the discharge port 42a passes through the notch 46b and is discharged out from the scroll casing 4 through the discharge port 42a. The distal end portions 46 of the extension plate 45 each form an edge 46c of the extension plate 45, and the edges 46c of the extension plate 45 form the V-shaped notch 46b. The edges 46c of the extension plate 45 are formed in a V shape. As with the edges 46c shown in
As shown in
By having the extension plate 45, the centrifugal air-sending device 1 is formed such that as shown in
The discharge portion 42 forms the discharge port 42a through which airflow that is generated by the fan 2 and passes through the scroll portion 41 is discharged. The discharge portion 42 is formed by a hollow pipe having a rectangular cross-section orthogonal to a flow direction of air flowing along the peripheral wall 4c. It should be noted that the cross-sectional shape of the discharge portion 42 is not limited to a rectangle. The discharge portion 42 forms a flow passage through which air that is sent out from the fan 2 and flows through a gap between the peripheral wall 4c and the fan 2 is guided to be exhausted out from the scroll casing 4.
As shown in
As shown in
The first side plate portion 42d is formed integrally with the first side wall 4a1 of the scroll casing 4, and the second side plate portion 42e is formed integrally with the second side wall 4a2 of the scroll casing 4, which is opposite to the first side wall 4a1. Moreover, the first side plate portion 42d and the second side plate portion 42e are formed between the extended plate 42b and the diffuser plate 42c. Thus, the discharge portion 42 has a rectangular cross-section flow passage defined by the extended plate 42b, the diffuser plate 42c, the first side plate portion 42d, and the second side plate portion 42e.
The flow of air that flows through the inside of the scroll casing 4 is described here. As mentioned above, air sent out from the fan 2 flows in the direction of the arrow F1 shown in
At the inlet 42g of the discharge portion 42, a flow passage (arrow F2) of airflow that flows toward the discharge port 42a and a flow passage (arrow F3) of airflow that flows again upstream from the tongue portion 43 are formed. The tongue portion 43 has the function of separating different pressures and, by use of the curved surface, includes a function of guiding, to each flow passage, air that flows into the discharge portion 42.
The distal end portions 46 of the extension plate 45 each form an edge 46c of the extension plate 45, and the edges 46c of the extension plate 45 form the V-shaped notch 46b2. The edges 46c of the extension plate 45 are formed in a substantially V shape as a whole. Further, the edges 46c each form an edge portion formed in not a linear shape but a wave shape when seen from the discharge port 42a. As with the edges 46c shown in
Operation of the centrifugal air-sending device 1 is described with reference to
The air sucked into the scroll casing 4 is guided by the bell mouths 3 and sucked into the fan 2. In the process of passing between the plurality of blades 2d, the air sucked into the fan 2 turns into airflow to which dynamic pressure and static pressure are applied, and the airflow is blown out outward in radial directions of the fan 2. The airflow blown out from the fan 2 is caused by the pressure-raising action of the fan 2 to be blown out from the fan 2 into the scroll casing 4.
The airflow flowing through the inside of the scroll casing 4 has its pressure raised by flowing through an air trunk that is gradually expanded from a winding-start portion to a winding-end portion by the spiral-shaped peripheral wall 4c. The air blown out from the fan 2 into the scroll casing 4 recovers its static pressure by having its speed reduced through an expanded air trunk defined by the peripheral wall 4c of the scroll casing 4, and is blown out from the scroll casing 4 through the discharge port 42a shown in
The centrifugal air-sending device 1 has the extension plate 45, which is plate-shaped, projects from the tongue portion 43, is spaced apart from the fan 2, and extends from the tongue portion 43 along outer peripheries 2g of the fan 2. The extension plate 45 has one portion that is closer to each of the side plates 2c than is another portion of the extension plate 45 that is closer to the main plate 2a than is the one portion. The one portion of the extension plate 45 is formed longer than the other portion in the circumferential direction CD of the fan 2. In the centrifugal air-sending device 1, the one portion of the extension plate 45 reduces backflow of the airflow from around the discharge port 42a toward the inside of the scroll casing 4, whereby the airflow can be smoothly guided from the one portion closer to the corresponding side plate 2c to the discharge port 42a. Further, in the centrifugal air-sending device 1, the variation in length between the other portion closer to the main plate 2a and the one portion closer to the corresponding side plate 2c makes it possible to, without reducing the flow of air in the other portion, on which the volume of air concentrates, reduce backflow of airflow generated in the one portion, making it possible to control a reduction in the volume of air. By having the extension plate 45, the centrifugal air-sending device 1 allows the airflow flowing through the inside of the scroll casing 4 to be discharged through the discharge port 42a along with a wind speed distribution of the airflow.
Further, in the centrifugal air-sending device 1, the formation of the extension plate 45 in the shape of a plate makes it possible to ensure the distance between the extension plate 45 and the discharge port 42a and sufficiently ensure an air trunk, thus making it possible to surely raise pressure inside the scroll casing 4. Furthermore, in the centrifugal air-sending device 1, the extension plate 45 has a distal end portion 46, which extends in a direction of projection in which the extension plate 45 projects from the tongue portion 43. The distal end portion 46 has an extreme distal end 46a located at a boundary between the distal end portion 46 and the at least one side wall 4a. The tongue-portion-side end 42c1 is located opposite to the extreme distal end 46a in the circumferential direction CD across the reference line RL. Therefore, the centrifugal air-sending device 1 can ensure the opening area of the discharge port 42a and control a reduction in the volume of air that is discharged.
The centrifugal air-sending device 111 according to the comparative example has a fan 112 and a scroll casing 114. The scroll casing 114 has a peripheral wall 114c and a tongue portion 143. As shown in
As shown in
The centrifugal air-sending device 111 of the comparative example is formed such that as shown in
In a state in which the wall thickness of the tongue portion 143 is great as in the case of the centrifugal air-sending device 111 of the comparative example, the centrifugal air-sending device 111 may not be able to bring about an effect of raising pressure inside the scroll casing 4, as the air trunk cannot be sufficiently expanded, and may reduce the volume of air that is discharged, as the discharge port 142a has a narrow opening.
The centrifugal air-sending device 1 of Embodiment 1 has the extension plate 45 thus formed and the tongue-portion-side end 42c1. Therefore, in the centrifugal air-sending device 1, the extension plate 45 reduces backflow of airflow from around the discharge port 42a toward the inside of the scroll casing 4, and the formation of the extension plate 45 in the shape of a plate makes it possible to ensure a rise in pressure inside the scroll casing 4. Further, in the centrifugal air-sending device 1, the tongue-portion-side end 42c1 is located opposite to the extreme distal ends 46a in the circumferential direction CD across the reference line RL. This makes it possible to ensure the opening area of the discharge port 42a and control a reduction in the volume of air that is discharged. The centrifugal air-sending device 1 of Embodiment 1 makes it possible to, even in a case in which the centrifugal air-sending device 1 is installed in a narrow space and cannot keep sufficient distance between the rotation axis RA and the discharge port 142a, bring about the aforementioned effects by having the extension plate 45 and the tongue-portion-side end 42c1.
Further, the extension plate 45 is formed such that the thickness of a plate that forms the extension plate 45 from the basal portion 47, which serves as a boundary between the extension plate 45 and the tongue portion 43, to the extreme distal ends 46a is a uniform thickness that falls within a predetermined range. Therefore, the centrifugal air-sending device 1 makes it possible to ensure the distance between the extension plate 45 and the discharge port 42a and sufficiently ensure an air trunk, thus making it possible to ensure a rise in pressure inside the scroll casing 4. Further, in the centrifugal air-sending device 1, the extension plate 45 is not complex in shape. This makes it easy to manufacture the scroll casing 4 and makes it possible to reduce manufacturing cost.
Further, the extension plate 45 is formed such that the thickness of a plate that forms the extension plate 45 is equal to the thickness of a plate that forms the peripheral wall 4c. Therefore, the centrifugal air-sending device 1 does not narrow an air trunk connected to the discharge port 142a unlike in the case of the tongue portion 143 of the centrifugal air-sending device 1 of the comparative example and makes it possible to ensure the distance between the extension plate 45 and the discharge port 42a and sufficiently ensure an air trunk, thus making it possible to ensure a rise in pressure inside the scroll casing 4. Further, in the centrifugal air-sending device 1, the extension plate 45 and the peripheral wall 4c are formed by plates of the same thickness, and the scroll casing 4 is not complex in shape. This makes it easy to manufacture the scroll casing 4 and makes it possible to reduce manufacturing cost.
Further, the extension plate 45 includes the first plate portion 45a and the second plate portion 45b, which are formed in right triangular shapes when seen from the discharge port 42a, and is formed such that an oblique side of the first plate portion 45a and an oblique side of the second plate portion 45b face each other. In the case of a centrifugal air-sending device is not provided with the extension plate 45, a backflow region of airflow increases from the other portion closer to the main plate 2a toward the one portion closer to the corresponding side plate 2c in the scroll casing 4. Further, in general, a centrifugal air-sending device is formed such that the amount of airflow from the inside of the scroll casing toward the discharge port is large in a portion that forms the main plate 2a.
By having the first plate portion 45a and the second plate portion 45b, the centrifugal air-sending device 1 ensures an opening area in a portion of the main plate 2a in which the amount of airflow from the inside of the scroll casing 4 toward the discharge port 42a is large, and is formed such that the amount of airflow that is discharged does not decrease. Further, in the centrifugal air-sending device 1, by having the first plate portion 45a and the second plate portion 45b, portions of an opening in the vicinity of the side plates 2c in which the backflow amount of airflow is large in a case in which the extension plate 45 is not provided are covered by the extension plate 45. This makes it possible to reduce backflow of the airflow. In the centrifugal air-sending device 1, the variation in length between the other portion closer to the main plate 2a and the one portion closer to the corresponding side plate 2c makes it possible to, without reducing the flow of air in the other portion closer to the main plate 2a, on which the volume of air concentrates, reduce backflow of airflow generated in the one portion closer to the corresponding side plate 2c, making it possible to control a reduction in the volume of air.
Further, the extension plate 45 has a notch 46b cut in a V shape when seen from the discharge port 42a. Further, by having the notch 46b, the centrifugal air-sending device 1 ensures an opening area in the other portion closer to the main plate 2a and is formed such that the amount of airflow that is discharged does not decrease. Further, in the centrifugal air-sending device 1, the portions of the opening in the vicinity of the side plates 2c are covered by the extension plate 45. This makes it possible to reduce backflow of the airflow. In the centrifugal air-sending device 1, the variation in length between the other portion closer to the main plate 2a and the one portion closer to the corresponding side plate 2c makes it possible to, without reducing the flow of air in the other portion closer to the main plate 2a, on which the volume of air concentrates, reduce backflow of airflow generated in the one portion closer to the corresponding side plate 2c, making it possible to control a reduction in the volume of air.
Further, the extension plate 45 has a notch 46b cut in a U shape when seen from the discharge port 42a. Further, by having the notch 46b, the centrifugal air-sending device 1 ensures an opening area in the other portion closer to the main plate 2a and is formed such that the amount of airflow that is discharged does not decrease. Further, in the centrifugal air-sending device 1, the portions of the opening in the vicinity of the side plates 2c are covered by the extension plate 45. This makes it possible to reduce backflow of the airflow. In the centrifugal air-sending device 1, the variation in length between the other portion closer to the main plate 2a and the one portion closer to the corresponding side plate 2c makes it possible to, without reducing the flow of air in the other portion closer to the main plate 2a, on which the volume of air concentrates, reduce backflow of airflow generated in the one portion closer to the corresponding side plate 2c, making it possible to control a reduction in the volume of air.
Further, the extension plate 45 has an edge portion that forms the notch 46b and is formed in a wave shape from the other portion closer to the main plate 2a to the one portion closer to the corresponding side plate 2c. In the centrifugal air-sending device 1, forming an end of the extension plate 45 in a wave shape makes it possible to shift a phase of pressure fluctuation that is caused when the blades 2d pass near the end of the extension plate 45, making it possible to reduce noise attributed to the passage of the blades 2d.
The centrifugal air-sending device 1 according to Embodiment 2 is intended to further specify the configuration of the plurality of blades 2d. The configuration of components other than the plurality of blades 2d is similar to that of the centrifugal air-sending device 1 according to Embodiment 1. The following thus gives a description with reference to
Each of the plurality of blades 2d has a turbo blade portion 12 including an inner circumferential end 14 located closer to the rotation axis RA than is an outer circumferential end 15 in a radial direction that starts from the rotation axis RA as a radial center, and the turbo blade portion 12 forms a backward-curved blade. Further, each of the plurality of blades 2d has a sirocco blade portion 13 including the outer circumferential end 15 located closer to an outer circumference of the blade 2d than is the inner circumferential end 14 in the radial direction that starts from the rotation axis RA as a radial center, and the sirocco blade portion 13 forms a forward-curved blade.
In a radial direction of the fan 2, the sirocco blade portion 13 forms an outer circumference portion of the blade 2d, and the turbo blade portion 12 forms an inner circumference portion of the blade 2d. That is, each of the blades 2d is formed such that the turbo blade portion 12 and the sirocco blade portion 13 are arranged in this order from the rotation axis RA toward the outer circumference in a radial direction of the fan 2.
In each of the blades 2d, the turbo blade portion 12 and the sirocco blade portion 13 are integrally formed. The turbo blade portion 12 forms a leading edge of the blade 2d, and the sirocco blade portion 13 forms a trailing edge of the blade 2d. 2d is formed such that in a radial direction of the fan 2, a region of the blade 2d in which the turbo blade portion 12 is formed is larger than a region of the blade 2d in which the sirocco blade portion 13 is formed.
When a spacing between two of the plurality of blades 2d that are adjacent to each other in the circumferential direction CD is defined as an inter-blade gap, the inter-blade gap between a plurality of blades 2d widens from the leading edges toward the trailing edges as shown in
Each of the plurality of blades 2d has the turbo blade portion 12 including the inner circumferential end 14 and forming a backward-curved blade and the sirocco blade portion 13 including the outer circumferential end 15 and forming a forward-curved blade. The centrifugal air-sending device 1 can raise pressure in an inter-blade gap by having the turbo blade portion 12 on the inner circumference of the fan 2 and having the sirocco blade portion 13 on the outer circumference of the fan 2.
Although the centrifugal air-sending device 1 can raise pressure in an inter-blade gap by having the turbo blade portion 12 on the inner circumference of the fan 2 and having the sirocco blade portion 13 on the outer circumference of the fan 2, airflow tends to flow backward from around the discharge port 42a to the inside of the scroll casing 4, as the volume of air that flows out through the inter-blade gap is small. By having the extension plate 45 thus formed, the centrifugal air-sending device 1 is formed such that the one portion of the extension plate 45 closer to the corresponding side plate 2c reduces backflow of the airflow from around the discharge port 42a toward the inside of the scroll casing 4, whereby the airflow can be smoothly guided from the one portion closer to the corresponding side plate 2c to the discharge port 42a. In a case in which the fan 2 has the turbo blade portion 12 on the inner circumference and has the sirocco blade portion 13 on the outer circumference, the centrifugal air-sending device 1 allows the extension plate 45 to more remarkably bring about an airflow backflow prevention effect than in a case in which the fan 2 does not have the turbo blade portion 12 and the sirocco blade portion 13.
The plurality of blades 2d of the fan 2 are provided on one surface of the main plate 2a and the other surface of the main plate 2a in the axial direction of the rotation axis RA. Of the plurality of blades 2d, a plurality of first blades 2d1 provided on the one surface of the main plate 2a and a plurality of second blades 2d2 provided on the other surface of the main plate 2a project from the main plate 2a by different lengths.
The main plate 2a of the fan 2 is formed such that the main plate 2a is shifted to one side from a center position M of the fan 2 in the axial direction of the rotation axis RA. The fan 2 is formed such that the length L1 of each of the plurality of first blades 2d1 is greater than the length L2 of each of the plurality of second blades 2d2. The main plate 2a of the fan 2 is located such that the main plate 2a is shifted to the second side plate 2cb from the center position M to be closer to the second side plate 2cb than to the first side plate 2ca.
As shown in
The extension plate 45 is formed such that in the axial direction of the rotation axis RA, the maximum width W1 of the first plate portion 45a is greater than the maximum width W2 of the maximum width W2 of the second plate portion 45b. In Embodiment 3, the maximum width W1 of the first plate portion 45a is the width of a section of the extension plate 45 between the first side plate 4a1 and the shortest portion 48 in the basal portion 47, and the maximum width W2 of the second plate portion 45b is the width of a section of the extension plate 45 between the second side plate 4a2 and the shortest portion 48 in the basal portion 47.
The first plate portion 45a covers the plurality of first blades 2d1 in radial directions of the fan 2, and the second plate portion 45b covers the plurality of second blades 2d2 in radial directions of the fan 2.
By having the extension plate 45, the centrifugal air-sending device 1 is formed such that as shown in
A wall surface portion 60 shown in
The centrifugal air-sending device 1 is formed such that in the axial direction of the rotation axis RA, the main plate 2a is located such that the main plate 2a is shifted from the center position M of the fan 2 to a side at which the distance between the scroll casing 4 and a resistance body positioned to face one side wall 4a is shorter than the distance between the scroll casing 4 and another resistance body positioned to face the other side wall 4a. Further, the centrifugal air-sending device 1 is formed such that in the axial direction of the rotation axis RA, the shortest portion 48 is located such that the shortest portion 48 is shifted from the center position M of the fan 2 to a side at which the distance between the scroll casing 4 and a resistance body positioned to face one side wall 4a is shorter than the distance between the scroll casing 4 and another resistance body positioned to face the other side wall 4a.
Specifically, WL1 is the distance between the motor 9 and the other side wall 4a. Further, WL2 is the distance between the one side wall 4a of the scroll casing 4 and the wall surface portion 60. The centrifugal air-sending device 1 is located such that the main plate 2a and the shortest portion 48 are shifted from the center position M of the fan 2 to the shorter one of the distances WL1 and WL2.
In
In the centrifugal air-sending device 1, when the distance between the scroll casing 4 and a resistance body positioned to face a side wall 4a is long, the volume of sucked air that flows in through the air inlet 5 is large. By having the main plate 2a shifted by a resistance body to a position where the volume of sucked air that flows in through the air inlet 5 is small, the centrifugal air-sending device 1 makes it possible to achieve a rise in pressure by increasing the total area of blades 2d in which the volume of sucked air is large, making it possible to increase the volume of discharged air.
Further, in the centrifugal air-sending device 1, when the distance between the scroll casing 4 and a resistance body positioned to face a side wall 4a is long, the volume of discharged air increases and the effect of airflow generated by airflow in the vicinity of the corresponding side plate 2c flowing backward from around the discharge port 42a to the inside of the scroll casing 4 is great. By having the shortest portion 48 shifted to a position where the volume of sucked air is small, the centrifugal air-sending device 1 makes it possible to secure a great width of a portion of the extension plate 45 at which the volume of sucked air is large in the axial direction of the rotation axis RA, making it possible to reduce backflow of the airflow in the vicinity of the corresponding side plate 2c.
The extension plate 45 has the shortest portion 48, which is a portion of the extension plate 45 that is shortest in length in the direction of projection when seen from the discharge port 42a, and the shortest portion 48 corresponds in position to the main plate 2a in the axial direction of the rotation axis RA. Further, the main plate 2a is formed such that the main plate 2a is shifted to one side from the center position M of the fan 2 in the axial direction of the rotation axis RA. Even in a case in which there is a difference in volume of sucked air between both sides of the double-suction centrifugal air-sending device 1, the centrifugal air-sending device 1 can bring about effects that are similar to those of Embodiments 1 and 2 or other embodiments by having the main plate 2a and the shortest portion 48 located such that the main plate 2a and the shortest portion 48 are shifted from the center position M to a side at which the volume of sucked air is small.
By having the fan 2 with the main plate 2a shifted to a side at which the distance between one side wall 4a and an airflow resistance body is shorter in the axial direction of the rotation axis RA, the centrifugal air-sending device 1 makes it possible to achieve a rise in pressure by increasing the total area of blades 2d in which the volume of sucked air is large, making it possible to increase the volume of discharged air.
Further, the centrifugal air-sending device 1 has the fan 2 with the shortest portion 48 shifted to a side at which the distance between one side wall 4a and an airflow resistance body is shorter in the axial direction of the rotation axis RA. By being thus formed, the centrifugal air-sending device 1 makes it possible to secure a great width of a portion of the extension plate 45 at which the volume of sucked air is large in the axial direction of the rotation axis RA, making it possible to reduce backflow of the airflow in the vicinity of the corresponding side plate 2c.
Further, the shortest portion 48 of the extension plate 45 corresponds in position to the main plate 2a in the axial direction of the rotation axis RA. In the centrifugal air-sending device 1 thus formed, the variation in length between the other portion closer to the main plate 2a and the one portion closer to the corresponding side plate 2c makes it possible to, without reducing the flow of air in the other portion closer to the main plate 2a, on which the volume of air concentrates, reduce backflow of airflow generated in the one portion closer to the corresponding side plate 2c, making it possible to control a reduction in the volume of air.
The centrifugal air-sending device 1 needs only have at least one side wall 4a in which an air inlet 5 is formed. The scroll casing 4 of the centrifugal air-sending device 1 has a side wall 4a covering the fan 2 in the axial direction of the rotation axis RA of the fan 2 and having the air inlet 5 formed in the side wall 4a and through which air is taken in and a peripheral wall 4c surrounding the fan 2 in radial directions that start from the rotation axis RA as a radial center. Further, the scroll casing 4 of the single-suction centrifugal air-sending device 1 has a side wall 4a3 perpendicular to the axial direction of the rotation axis RA. The scroll casing 4 of Embodiment 4 is a single-suction casing in which the air inlet 5 is formed only at one side of the fan 2 in the axial direction of the rotation axis RA.
At the side wall 4a3, no air inlet 5 is formed, and the side wall 4a3 and the first side wall 4a1 are formed to face each other. The side wall 4a3 and the first side wall 4a1 are provided at both respective sides of the fan 2 in the axial direction of the rotation axis RA. It should be noted that the side wall 4a3 may be formed such that the side wall 4a3 does not face the first side wall 4a1 but faces the second side wall 4a2 (see
As shown in
As shown in
As with the edge 46c shown in
In the circumferential direction CD (see
As shown in
By having the extension plate 45, the centrifugal air-sending device 1 is formed such that as shown in
The scroll casing 4 of Embodiment 4 is a single-suction casing in which the air inlet 5 is formed only at one side of the fan 2 in the axial direction of the rotation axis RA. The centrifugal air-sending device 1 of Embodiment 4 is a single-suction centrifugal air-sending device 1 having one side wall 4a in which the air inlet 5 is formed and having one-sided configuration in which air is sucked into the scroll casing 4. The single-suction centrifugal air-sending device 1 too has the tongue-portion-side end 42c1 and the extension plate 45 of which length of extension from the tongue portion 43 increases from the other portion closer to the main plate 2a toward the one portion closer to the side plate 2c.
In the single-suction centrifugal air-sending device 1, the extension plate 45 reduces backflow of airflow from around the discharge port 42a toward the inside of the scroll casing 4, and the formation of the extension plate 45 in the shape of a plate makes it possible to ensure a rise in pressure inside the scroll casing 4. Further, in the single-section centrifugal air-sending device 1, the tongue-portion-side end 42c1 is located opposite to the extreme distal end 46a in the circumferential direction CD across the reference line RL. This makes it possible to ensure the opening area of the discharge port 42a and control a reduction in the volume of air that is discharged. The single-suction centrifugal air-sending device 1 too makes it possible to bring about effects that are similar to those of the centrifugal air-sending device 1 any one of Embodiments 1 to 3 by having the tongue-portion-side end 42c1 and the extension plate 45.
The air-conditioning apparatus 10 according to Embodiment 5 includes the centrifugal air-sending devices 1 and a heat exchanger 20 through which air caused by the centrifugal air-sending devices 1 to flow passes. It should be noted that the air-conditioning apparatus 10 may include multiple centrifugal air-sending devices 1 instead of including a single centrifugal air-sending device 1. Further, the air-conditioning apparatus 10 according to Embodiment 5 includes a case 16 in which the centrifugal air-sending devices 1 and the heat exchanger 20 are housed.
As shown in
One of the side surface portions 16c of the case 16 is one side surface portion 16c having a case discharge port 17 formed in the one side surface portion 16c. Another one of the side surface portions 16c of the case 16 is another side surface portion 16c having a case suction port 18 formed in the other side surface portion 16c and being opposite to the side surface portion 16c having the case discharge port 17 formed in the one side surface portion 16c. A filter that removes dust in the air may be disposed at the case suction port 18. The case discharge port 17 and the case suction port 18 are not limited to being formed in the side surface portions 16c but may be formed in the lower surface portion 16b and the upper surface portion 16a.
Inside the case 16, the centrifugal air-sending devices 1 and the heat exchanger 20 are housed. The centrifugal air-sending devices 1 each include the fan 2, the scroll casing 4 having the bell mouth 3 formed in the scroll casing 4, and the motor 9. The motor 9 is supported by a motor support 9b fixed to the upper surface portion 16a of the case 16. The motor 9 has the motor shaft 9a.
As shown in
As shown in
The heat exchanger 20 is located in a position that faces the discharge ports 42a of the centrifugal air-sending devices 1, and is disposed in the case 16 to be on an air trunk of air to be discharged by the centrifugal air-sending devices 1. The heat exchanger 20 adjusts the temperature and the humidity of air that is sucked into the case 16 through the case suction port 18 and blown out into the air-conditioned space through the case discharge port 17.
Rotation of the fans 2 of the centrifugal air-sending devices 1 causes the air in the air-conditioned space to be sucked into the case 16 through the case suction port 18. The air sucked into the case 16 is guided to the bell mouths 3 and sucked into the fans 2. The air sucked into the fans 2 is blown out outward in radial directions of the respective fans 2. The air blown out from the fans 2 passes through the inside of the scroll casings 4, is blown out from the scroll casings 4 through the discharge ports 42a, and then is supplied to the heat exchanger 20. The air supplied to the heat exchanger 20 is subjected to temperature and humidity control by, during passage through the heat exchanger 20, exchanging heat with refrigerant flowing through the inside of the heat exchanger 20. The air having passed through the heat exchanger 20 is blown out to the air-conditioned space through the case discharge port 17.
The air-conditioning apparatus 10 according to Embodiment 5 includes the centrifugal air-sending device 1 according to any one of Embodiments 1 to 4. Therefore, the air-conditioning apparatus 10 can bring about effects that are similar to those of the centrifugal air-sending device 1 according to any one of Embodiments 1 to 4.
The configurations shown in the foregoing embodiments show examples of the present disclosure and may be combined with another publicly-known technology, and parts of the configurations may be omitted or changed, provided such omissions and changes do not depart from the scope of the present disclosure.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/001294 | 1/17/2022 | WO |
