This is a continuation of PCT Application No. PCT/JP2011/051599, filed on Jan. 27, 2011, which claims priority to Japanese Patent Application No. 2010-015839, filed on Jan. 27, 2010. The foregoing applications are hereby incorporated by reference herein in their entirety.
1. Field of the Disclosure
The present inventions relates to centrifugal clutch apparatuses for transmitting and cutting off the driving power of a driving device (e.g., engine of a motorcycle) to a driven device (e.g., a transmission of a motorcycle). Some of the embodiments disclosed herein are configured to connect and/or disconnect a driving-side rotational member to an inner circumferential surface of a driven-side rotational member via friction members.
2. Description of the Related Art
Clutch apparatuses are usually arranged in a power transmission train for transmitting the driving power of an engine of vehicle (e.g., engines of motorcycles scooters) to a driving wheel. Some vehicles use a centrifugal clutch apparatus, which operates using centrifugal force, as a main clutch apparatus. Such centrifugal clutches typically comprise, as disclosed in Japanese Laid-open Patent Publication No. 36806/2004, a driving plate connected to a crank shaft of an engine, clutch devices (clutch shoes) swingably mounted on the driving plate, and a housing having an inner circumferential surface against which the clutch shoes can abut via friction members (facings) when the clutch shoes are swung by the centrifugal force.
The driving power of an engine can thus be transmitted to an output shaft when the friction members abut against the inner circumferential surface of the housing due to swing motions of the clutch devices (clutch shoes) when the rotation of the driving plate exceeds a predetermined speed. Each surface of the clutch devices (clutch shoes) opposing the inner circumferential surface of the housing is formed having a circular arc configuration with a friction member secured on the circular arc surface.
In some centrifugal clutch apparatuses, a noise referred to as “clutch squeal” is sometimes caused during a process in which the clutch devices contact the inner circumferential surface of the housing and slide thereon via the friction members (i.e., a period of time between when the friction members contact the inner circumferential surface of the housing and when the housing increases its rotational speed match the rotational speed of the driving plate). To suppress generation of the “clutch squeal”, Japanese Laid-open Patent Publication No. 236140/1997 suggests a centrifugal clutch apparatus in which a vibration isolating ring is crimped around the outer circumferential surface of a housing.
Because the centrifugal clutch apparatus of the prior art noted above requires a press-formed vibration isolating ring having a complicated configuration, the manufacturing cost can be very high. In addition, there is the risk that a vibration isolating ring mounted on the outer circumferential surface of the driving plate would slip off from the driving plate due to the centrifugal force on the isolating ring. This risk of slippage requires a process for tightly and rigidly crimping the vibration isolating ring onto the driving plate so as to counter the centrifugal force. This method of crimping can also increase the manufacturing cost.
An aspect of at least one of the inventions disclosed herein includes the realization that centrifugal clutch apparatuses can be constructed more simply and with reduced cost while also suppressing generation of the “clutch squeal”, for example, by using a vibration reducing member in contact with an inner surface of a portion of the centrifugal clutch.
Thus, in accordance with an embodiment, a centrifugal clutch apparatus can comprise a driving-side rotational member rotatably mounted around a shaft member connected to a driving device and one or more clutch devices mounted on the driving-side rotational member and movable radially outward of the driving-side rotational member when a centrifugal force is exerted on the clutch devices. In some embodiments, the centrifugal clutch apparatus includes a driven-side rotational member rotatable independent of the driving-side rotational member and configured to cover the driving-side rotational member, the driven-side rotational member having an inner circumferential surface configured to be engage with the one or more clutch devices when the one or more clutch devices are moved radially outward. Furthermore, the centrifugal clutch apparatus can include one or more friction members secured on surfaces of the one or more clutch devices opposed to the inner circumferential surface of the driven-side rotational member, the one or more friction member configured to abut against the inner circumferential surface so as to transmit a driving power of the driving device to the driven-side rotational member when the one or more clutch devices are moved due to the centrifugal force. The inner circumferential surface of the driven-side rotational member can a groove and the centrifugal clutch apparatus further can further include a tension member having a ring-shaped member configured to snap-fit into the groove and configured to be held therein by a radially-outward biasing force created by the tension member.
In some embodiments, the tension member comprises an annular member having a cut-off portion in part thereon, the tension member configured to be snap-fitted into the groove by reducing a diameter of the annular member at the cut-off portion. The tension member can be further configured to be held in the groove by a radially-outward biasing force created by a spring-back elasticity of the tensioning member.
In some embodiments, the tension member comprises an annular member having a cut-off portion in part thereon, the cut-off portion defining two ends of the annular member, one end of the cut-off portion being axially staggered from the other end of the cut-off portion. The annular member can be configured to be snap-fitted into the groove by reducing a diameter of the annular member at the cut-off portion, the tension member configured to be held in the groove by a radially-outward biasing force created by the spring-back elasticity of the annular member.
In some configurations, the tension member comprises an annular member having a cut-off portion in part thereon, the cut-off portion defining two ends of the annular member, one end of the cut-off portion being axially staggered from the other end of the cut-off portion. The annular member can be configured to be snap-fitted into the groove by reducing a diameter of the annular member at the cut-off portion, the tension member configured to be held in the groove by a radially-outward biasing force created by the spring- back elasticity of the annular member and by an axially-expanding force created by the spring-back elasticity of the annular member.
In some embodiments, the tension member contacts two axially-facing surfaces of the groove when the tension member is snap-fitted into the groove.
According to some variations, the tension member comprises a substantially-annular member having a plurality of bent portions bent alternately in an axial direction of the tension member, the tensioning member configured to be snap-fitted into the groove by reducing a diameter of the annular member. The tension member can be configured to be held in the groove by a radially-outward bias created by the spring-back elasticity of the annular member and by the bent portions being contacted by walls of the groove.
In some embodiments, the tension member comprises a substantially-annular member configured to be snap-fitted into the groove by reducing a diameter of the annular member. The tension member can be configured to be held in the groove by a radially-outward bias created by the spring-back elasticity of the annular member and by an axially-expanding force created by the spring-back elasticity of the annular member.
In some embodiments, the tension member contacts two axially-facing surfaces of the groove at a plurality of locations along a circumferential length of the groove.
In some embodiments, a centrifugal clutch apparatus can comprising a driving-side rotational member rotatably mounted around a shaft member connected to a driving device. Furthermore, the centrifugal clutch apparatus can comprise one or more clutch devices mounted on the driving-side rotational member and movable radially outward of the driving-side rotational member when a centrifugal force is exerted on the clutch devices. In some embodiments, the centrifugal clutch apparatus comprises a driven-side rotational member rotatable independent of the driving-side rotational member and configured to cover the driving-side rotational member, the driven-side rotational member having an inner circumferential surface configured to be engage with the one or more clutch devices when the one or more clutch devices are moved radially outward. One or more friction members can be secured on surfaces of the one or more clutch devices opposed to the inner circumferential surface of the driven-side rotational member, the one or more friction member configured to abut against the inner circumferential surface so as to transmit a driving power of the driving device to the driven-side rotational member when the one or more clutch devices are moved due to the centrifugal force. In some embodiments, the centrifugal clutch apparatus comprises a means for reducing vibration, the means for reducing vibration configured to engage with the inner circumferential surface of the driven-side rotational member. The inner circumferential surface of the driven-side rotational member can comprise a groove.
According to some embodiments, a centrifugal clutch apparatus can comprise a driving-side rotational member rotatable around a shaft member connected to a driving device. Clutch devices can be mounted on the driving-side rotational member and movable radially outward of the driving-side rotational member when a centrifugal force is exerted on the clutch devices. A driven-side rotational member can be rotatably independent from the driving-side rotational member and can be arranged for covering the driving-side rotational member, the driven-side rotational member, in some embodiments, having an inner circumferential surface configured to engage with the clutch devices moved radially outward. Friction members can be secured on surfaces of the clutch devices opposed to the inner circumferential surface of the driven-side rotational member. The friction members can be adapted to abut the inner circumferential surface of the driven-side rotational member so as to transmit the driving power of the driving device to the driven-side rotational member when the clutch devices are moved radially outward due to the centrifugal force. The inner circumferential surface of the driven-side rotational member can be formed with a groove. Furthermore, the centrifugal clutch apparatus further can include a tension member formed as a ring-shaped member able to be snap-fitted into the groove and held therein in a radially outward-biased condition. In such an embodiment, it can be possible to suppress generation of “clutch squeal” with a simple friction member structure and thus reduce manufacturing costs associated with reducing “clutch squeal.”
In some embodiments, the tension member is formed as an annular member having a cut-off portion in a part thereon and adapted to be snap-fitted into the groove by reducing its diameter at the cut-off portion, the tension member being held in the groove in a radially-outward biased condition exerted by its own spring-back elasticity. In such an embodiment, it can be possible to firmly mount the tension member within the groove and thus suppress generation of “clutch squeal.”
In some embodiments, the tension member is formed as an annular member having a cut-off portion in part thereon with one end of the cut-off portion being axially staggered from the other end of the cut-off portion. The tension member can be adapted to be snap-fitted into the groove by reducing its diameter. In some embodiments, the tension member is further configured to be held in the groove in a radially-outward biased condition and an axially-expanding biased condition exerted at the cut-off portion by its own spring-back elasticity. In such an embodiment, it is possible to firmly mount the tension member within the groove and thus suppress generation of “clutch squeal.”
In some embodiments, the tension member is formed as a substantially-annular member having a plurality of bent portions bent alternately in its axial direction and adapted to be snap-fitted into the groove by reducing the diameter of the tension member. The tension member can be configured to be held in the groove in a radially-outward biased condition exerted by its own spring-back elasticity and by the bent portions being contacted with walls of the groove. In such an embodiment, it is possible to urge and abut the tension member against the groove at multiple portions (e.g., at the axially projected portions at the bent portions of the tension member) and thus to efficiently suppress generation of “clutch squeal.”
These and other features, aspects and advantages are described below with reference to the drawings, which are intended to illustrate but not to limit the disclosure. In the drawings, like reference characters denote corresponding features consistently throughout similar embodiments.
a) is a plan view of the tension member and
Several embodiments of the present disclosure are described below with reference to accompanied figures.
At least one of the embodiments of centrifugal clutch apparatuses disclosed herein can be applied to a centrifugal clutch apparatus of a motorcycle (e.g., a scooter) for transmitting and cutting off the driving power of the engine of the motorcycle to the wheels or other portions of the motorcycle. The centrifugal clutch can comprise, as shown in
The driven pulley 1 can be driven by a V belt 10 (endless belt) which can be made of plastic resin or other materials. The V belt 10 can be driven by a driving pulley (not shown) rotated by an engine (driving device) of a motorcycle. The driven pulley 1 can comprise an axially immovable sheave 2 and an axially movable sheave 3 formed of, for example, pressed metal. Tapered surfaces (immovable tapered surface 2a and movable tapered surface 3a) for supporting the V belt 10 are oppositely formed between the immovable sheave 2 and the movable sheave 3.
The immovable sheave 2 can be secured to a cylindrical shaft member 8 at its center and the shaft member 8 is rotatably supported on a shaft 7 via a needle bearing B1 and a ball bearing B2. In some embodiments, the movable sheave 3 is mounted on the shaft member 8 via a spline engagement so that the movable sheave 3 is rotatable together with the shaft member 8 and with the immovable sheave 2, the movable sheave 3 is also axially movable toward and away from the immovable sheave 2.
The movable sheave 3 can be urged toward the immovable sheave 2 by a spring SP (e.g., in a direction in which the movable tapered surface 3a approaches the immovable tapered surface 2a) and moved toward a direction (the left-hand direction in
The centrifugal clutch can be configured such that the rotational radius of the V belt 10 around the driving pulley is increased when the engine speed is increased, which can cause the V belt 10 in the driven pulley 1 to be moved radially inward as shown by arrows in
The driving plate 4 can function as a driving-side rotational member and can be rotatable together with the shaft member 8 connected to the engine (driving device). The driving plate can be further rotatable together with the immovable sheave 2 of the driven pulley 1 secured on the shaft member 8. A plurality of clutch devices 5 and weights 11 can be mounted on the outer circumference of the driving plate 4. The clutch devices 5 can be swung radially outward of the driving plate 4 when the rotational speed is increased to that exceeding a predetermined value.
The output housing (driven-side rotational member) 6 is rotatable independently from the driving plate 4 and can have a covering portion for covering the clutch devices 5 and weights 11 mounted on the driving plate 4, the covering portion having an inner circumferential surface arranged opposite to the clutch devices 5 so that it can be abutted by swung clutch devices 5. In some embodiments, the output housing 6 has a substantial configuration like an “umbrella” for covering the outer periphery of the driving plate 4 and has an aperture 6a in which the tip end of the shaft 7 is inserted. In addition, a cylindrical member 6b extending toward the driven pulley 1 can be integrally secured (e.g., by welding) in the aperture 6a and a spline can be formed on the inner circumference of the cylindrical member 6a for engaging a spline formed on the outer circumference of the shaft 7.
A friction member 5a can be secured on a surface of each of the clutch devices 5 opposing the inner circumferential surface of the output housing (driven-side rotational member) 6. The friction members 5a can be configured to abut against the inner circumferential surface when the clutch devices 5 is swung radially outward, thereby transmitting the driving power of an engine to the output housing (driven-side rotational member) 6. That is, the friction member 5a of each clutch devices 5 is abutted against the inner circumferential surface of the output housing 6 in order to rotate it together with the driving plate 4 when the rotational speed of the driven pulley 1 is increased over a predetermined value and the clutch devices 5 are swung radially outward. The predetermined value can be any speed. In some embodiments, the predetermined speed can be an idle speed of the engine. Thus, when the engine is at an idle speed, the clutch devices 5 do not swing out with significant force. On the other hand, when the engine speed rises above idle speed, the clutch devices 5 swing out under centrifugal force, thereby pressing the friction members 5b against the inner circumferential surface of the output housing 6 with greater force and thus greater friction.
The output housing 6 can be secured to the tip end of the shaft 7 by a fastening nut N. The base end of the shaft 7 can be connected to a transmission formed by reduction gears to drive a rear wheel of a vehicle, such as a motorcycle or scooter. For example, the clutch members 5 are abutted against the output housing 6 via the friction members 5a by centrifugal force when the rotational speed of the driven pulley 1 exceeds a predetermined speed, and accordingly the driving power from an engine can be transmitted to the rear wheel through the driven pulley 1, driving plate 4, output housing 6, shaft 7, and transmission.
According to some embodiments, a groove 6c can be formed on the inner circumferential surface of the output housing (driven-side rotational member) 6 at a position nearer to the opened end of the output housing 6 than to the abutting position of the friction member 5a. A tension member 12 can be snap-fitted into the groove 6c as shown in
As shown in
Further, as shown in
In addition, as shown in
As described above, since the tension member 12 is held within the groove 6c formed on the inner circumferential surface of the output housing (driven-side rotational member) 6 with a radially-outward bias and an axial bias, it is possible to suppress the “clutch squeal” by a simple structure and thus reduce the manufacturing cost of the centrifugal clutch apparatus. In particular, since the tension member 12 is mounted on the inner circumferential surface of the output housing 6, the centrifugal force caused by rotation of the output housing 6 acts to further hold the tension member 12 within the groove 6c, thus making it possible to eliminate any additional securing device of the tension member 12 and to further reduce the manufacturing cost of the centrifugal clutch apparatus.
As described above, since the tension member 12 is formed with the cut-off portion K and adapted to be snap-fitted into the groove 6c with reducing its diameter at the cut-off portion K, it is possible to firmly mount the tension member 12 in the groove 6c with a radially-outward biasing force created by its own spring-back elasticity and thus to further surely suppress generation of the “clutch squeal”. In addition, since the cut-off portion K has one end 12a axially staggered from the other end 12b of the cut-off portion K, the tension member 12 can be snap-fitted into the groove 6c by reducing its diameter at the cut-off portion K and can be further held within the groove 6c by the axial biasing force created by the spring-back elasticity of the tension member 12. Accordingly, it is possible to further firmly hold the tension member 12 in the groove 6c and thus to suppress generation of the “clutch squeal”.
It is possible to use a modified tension member 12′ shown in
In some additional embodiments, the centrifugal clutch apparatus of the present disclosure can be applied to a motorcycle such as a scooter for performing transmission and cutting off of a driving power of an engine of a motorcycle to the wheels or other portions of the motorcycle. In some additional embodiments, a tension member 13 can be used in place of the tension member 12 of the first embodiment, along with other main components such as driven pulley 1, driving plate (driving-side rotational member) 4, clutch devices 5, output housing (driven-side rotational member) 6, friction member 5a etc. Some of the features of the additional embodiments are the same as those used with the tension member 12, thus detailed description of the shared components is omitted.
As shown in
As shown in
In particular, as shown in
According to some embodiments of the centrifugal clutch apparatus, because the tension member 13 is formed with a substantially-annular member having a plurality of bent portions 13a bent alternately in its axial direction, and because the tension member 13 can be snap-fitted into the groove 6c by reducing its diameter and held in the groove 6c by a radially-outward biasing force created by its own spring-back elasticity with the plurality of bent portions 13a contacting with walls of the groove 6c, the tension member 13 can be contacted with the groove 6c at many points and thus more efficiently suppress generation of the “clutch squeal”.
In view of efficient suppression of generation of the “clutch squeal”, it is preferable to form as many bent portions 13a as possible. In addition, although the tension member 13 shown in
The centrifugal clutch apparatus of the present disclosure has been described with reference to the preferred embodiments. However the present disclosure is not limited to these embodiments. For example, the tension member is not limited to that made of metal and any material can be applied to the tension member if it comprises a ring-shaped member able to be snap-fitted into the groove 6c and held therein by a radially-outward biasing force created by its own spring-back elasticity. In addition, it is possible to use a tension member 12″ such as shown in
Furthermore it is possible to use various kinds of cross-sectional configurations of the tension member. For example, a rectangular configuration of
The present embodiments can be applied to any centrifugal clutch apparatus if the inner circumferential surface of the driven-side rotational member is formed with a groove and the centrifugal clutch apparatus further comprises a tension member formed as a ring-shaped member able to be snap-fitted into the groove and held therein by a radially-outward biasing force created by its own spring-back elasticity, even if the centrifugal clutch apparatus has a different external view and/or other additional functions.
Number | Date | Country | Kind |
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2010-015839 | Jan 2010 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2011/051599 | Jan 2011 | US |
Child | 13560845 | US |