The present disclosure relates to a centrifugal compressor and a turbocharger.
For example, as described in PTL 1, in the case of a centrifugal compressor for a turbocharger, an outlet of the centrifugal compressor may be provided with a bypass valve (also called a blow-off valve or a recirculation valve) for prevention of an excessive increase in discharge pressure of a compressor. In such a configuration, the bypass valve is opened when the discharge pressure of the compressor becomes excessive, and discharge air of the compressor is returned to an inlet side of the compressor via a bypass flow path.
[PTL 1] International Publication No. WO 2020/008615
According to the knowledge of the inventor of the present application, in the above-described centrifugal compressor including the bypass flow path, noise is generated in some cases when a backflow from an impeller side occurs at a connection portion between a compressor inlet flow path, through which air is guided to an impeller, and the bypass flow path.
In view of the above circumstances, an object of at least one embodiment of the present disclosure is to provide a centrifugal compressor with which it is possible to reduce noise generated at a connection portion between a compressor inlet flow path and a bypass flow path and to provide a turbocharger including the same.
In order to achieve the above-described object, at least one embodiment of the present disclosure provides a centrifugal compressor including an impeller, a compressor inlet flow path through which air is guided to the impeller, a scroll flow path that is provided on an outer peripheral side of the impeller, and a bypass flow path that branches off from the scroll flow path, that bypasses the impeller, and that is connected to the compressor inlet flow path, in which, in a case where an outlet cross section of the bypass flow path refers to a flow path cross section of the bypass flow path at a connection position where the bypass flow path and the compressor inlet flow path are connected to each other, a first area refers to an area of the outlet cross section that is closer to a downstream side in an axial direction of the impeller than a center of the outlet cross section is and that is closer to an upstream side in a rotation direction of the impeller than the center is, and a first area wall surface portion refers to a portion of a flow path wall surface of the bypass flow path at the outlet cross section that belongs to the first area, at least the first area wall surface portion of the flow path wall surface of the bypass flow path at the outlet cross section is composed of a curve.
In order to achieve the above-described object, at least one embodiment of the present disclosure provides a turbocharger including the above-described centrifugal compressor and a turbine that is connected to the centrifugal compressor via a rotary shaft.
According to at least one embodiment of the present disclosure, there is provided a centrifugal compressor with which it is possible to reduce noise generated at a connection portion between a compressor inlet flow path and a bypass flow path and to provide a turbocharger including the same.
Hereinafter, some embodiments of the present disclosure will be described with reference to the accompanying drawings. Dimensions, materials, shapes, relative arrangements, and the like of components described as embodiments or illustrated in the drawings are not intended to limit the scope of the invention, but are merely explanatory examples.
For example, an expression representing a relative or absolute arrangement such as “in a certain direction”, “along a certain direction”, “parallel”, “orthogonal”, “center”, “concentric”, or “coaxial” does not strictly represent only such an arrangement, but also a tolerance or a state of being relatively displaced with an angle or a distance to the extent that the same function can be obtained.
For example, expressions such as “identical”, “equal”, and “homogeneous” indicating that things are in an equal state do not strictly represent only the equal state, but also a tolerance or a state where there is a difference to the extent that the same function can be obtained.
For example, an expression representing a shape such as a quadrangular shape or a cylindrical shape does not represent only a shape such as a quadrangular shape or a cylindrical shape in a geometrically strict sense, but also a shape including an uneven portion, a chamfered portion, and the like within a range in which the same effect can be obtained.
Meanwhile, the expressions “being provided with”, “comprising”, “including”, or “having” one component are not exclusive expressions excluding the presence of other components.
As shown in
The centrifugal compressor 4 includes the impeller 6, a compressor inlet flow path 40 that extends along the axial direction such that air is guided to the impeller 6, a diffuser flow path 42 for speed reduction of an air flow passing through the impeller 6, a scroll flow path 14 that is provided on an outer peripheral side (an outer peripheral side of the diffuser flow path 42) of the impeller 6 and that has a scroll-like shape, a bypass flow path 16 that branches off from the scroll flow path 14, that bypasses the impeller 6, and that is connected to the compressor inlet flow path 40, and a bypass valve 18 that is provided in the bypass flow path 16. Hereinafter, an “upstream side in the axial direction” means an upstream side relating to an air flow in the compressor inlet flow path 40 in the axial direction, and a “downstream side in the axial direction” means a downstream side relating to an air flow in the compressor inlet flow path 40 in the axial direction.
The bypass flow path 16 includes a scroll side flow path portion 16a that is connected to the scroll flow path 14, a compressor inlet side flow path portion 16b that is connected to the compressor inlet flow path 40, and a valve body accommodation portion 16c that accommodates a valve body 24 of the bypass valve 18. In the exemplary embodiment shown in the drawings, the scroll side flow path portion 16a extends from an outlet pipe 38 of the scroll flow path 14 to a side opposite to the turbine 12 in the axial direction and is connected to the valve body accommodation portion 16c. The compressor inlet side flow path portion 16b extends outward in the radial direction from the compressor inlet flow path 40 and is connected to the valve body accommodation portion 16c.
An opening and closing operation of the bypass valve 18 is controlled by an actuator 19 and in a case where a discharge pressure of the centrifugal compressor 4 is excessively increased to exceed a threshold value, the bypass valve 18 is opened so that a portion of compressed air flowing in the scroll flow path 14 is returned to the compressor inlet flow path 40.
In an example shown in
Here, as shown in
In addition, a portion of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P that belongs to the first area S1 will be referred to as a first area wall surface portion 16S1, a portion of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P that belongs to the second area S2 will be referred to as a second area wall surface portion 16S2, a portion of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P that belongs to the third area S3 will be referred to as a third area wall surface portion 16S3, and a portion of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P that belongs to the fourth area S4 will be referred to as a fourth area wall surface portion 16S4.
As shown in
Here, the effect of the centrifugal compressor 4 will be described in comparison with a comparative embodiment in which the outlet cross section 16P has a shape as shown in
It is obvious that in the comparative embodiment, in a case where a backflow to the compressor inlet flow path 40 from an impeller side is generated when the centrifugal compressor 4 is operated at a small flow rate, a vortex V1 (refer to
However, in the case of the centrifugal compressor 4 in the above-described embodiment, at least the first area wall surface portion 16S1 of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P is composed of the curve C1 and does not include a linear portion. Therefore, a flow is stable in comparison with the comparative embodiment, and thus, noise generated at the connection portion between the compressor inlet flow path 40 and the bypass flow path 16 can be reduced. In addition, since only the shape of the first area wall surface portion 16S1 needs to be changed, a significant improvement design is not required, and thus, costs can be suppressed.
In addition, in the case of the centrifugal compressor 4 according to the above-described embodiment, at least the first area wall surface portion 16S1 of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P is composed of the curve C1 (in the example shown in the drawing, a concave curve) of which the curvature changes toward the downstream side in the axial direction. Therefore, the area of the outlet cross section 16P can be increased in comparison with the case of a cross-sectional shape of which the curvature is constant (a perfect circular shape). Therefore, a required flow path cross-sectional area can be secured without an increase in flow path width. In addition, since an increase in flow path width is suppressed, it is possible to suppress generation of a cavity flow with respect to a swirling flow and to suppress generation of noise.
In addition, as described above, in the above-described embodiment, the flow path wall surface 16S of the bypass flow path 16 has the oval shape at the outlet cross section 16P of the bypass flow path 16, the oval shape has the major axis that extends along the axial direction of the impeller 6 and the minor axis that extends along the above-described orthogonal direction, and the dimension L1 of the outlet cross section 16P in the axial direction of the impeller 6 is larger than the dimension L2 of the outlet cross section 16P in the above-described orthogonal direction. Because of each of these features, noise generated at the connection portion between the compressor inlet flow path 40 and the bypass flow path 16 can be effectively reduced. Particularly, in a case where the major axis of the oval shape is parallel to a flow in the axial direction, a large flow path area can be secured and the influence of a swirling flow is likely to be suppressed. Therefore, generation of noise (an air-drawing noise) caused by a swirling flow can be effectively reduced.
In some embodiments, for example, as shown in
Here, regarding the flow path cross section at each position in the cross-sectional shape change section 16b2, the cross-sectional shape change section 16b2 is configured such that a cross section dimension ratio L1/L2 increases toward the compressor inlet flow path 40 in a case where the cross section dimension ratio L1/L2 refers to a ratio L1/L2 of the dimension L1 of the flow path cross section in the axial direction to the dimension L2 of the flow path cross section in the orthogonal direction orthogonal to each of the axial direction of the impeller 6 and the radial direction of the impeller 6.
In such a configuration, in the circular cross-sectional shape section 16b1, which is a section that is somewhat separated from the connection position P and of which the influence on the above-described noise at the bypass flow path 16 is small, an increase in pressure loss can be suppressed since the circular cross-sectional shape section 16b1 has a simple circular flow path cross section with a small flow path resistance. In addition, since the cross section dimension ratio L1/L2 gradually increases toward the outlet cross section 16P, which is a cause of generation of the above-described noise, without being suddenly changed until the cross section dimension ratio L1/L2 becomes equal to the cross section dimension ratio L1/L2 at the outlet cross section 16P, it is possible to achieve both suppression of an increase in pressure loss and reduction of the above-described noise.
As shown in
In addition, at least one of the first wall surface 16Sa and the second wall surface 16Sb is formed to become closer to the upstream side in a rotation direction R of the impeller 6 toward the compressor inlet flow path 40 in a partial area adjacent to the compressor inlet flow path 40. In the example shown in the drawing, the first wall surface 16Sa is composed of a curve C21 that is gently curved to become closer to the upstream side in the rotation direction of the impeller 6 toward the compressor inlet flow path 40 in the partial area adjacent to the compressor inlet flow path 40 in the cross section orthogonal to the axial direction. In addition, the second wall surface 16Sb is composed of a curve C22 that is gently curved to become closer to the upstream side in the rotation direction of the impeller 6 toward the compressor inlet flow path 40 in the partial area adjacent to the compressor inlet flow path 40 in the cross section orthogonal to the axial direction.
In the example shown in the drawing, a fillet 26 is formed at a connection portion between the first wall surface 16Sa and the compressor inlet flow path 40, and a fillet 28 is formed at a connection portion between the second wall surface 16Sb and the compressor inlet flow path 40. In this case, a surface 26a of the fillet 26 is outwardly curved to become closer to the upstream side in the rotation direction of the impeller 6 toward the compressor inlet flow path 40 in the cross section orthogonal to the axial direction, and the curve C21 is composed of the surface 26a of the fillet 26. In addition, a surface 28a of the fillet 28 is inwardly curved to become closer to the upstream side in the rotation direction of the impeller 6 toward the compressor inlet flow path 40 in the cross section orthogonal to the axial direction, and the curve C22 is composed of the surface 28a of the fillet 28.
According to the configuration shown in
The present disclosure is not limited to the above-described embodiments, and includes modifications of the above-described embodiments and a combination of these embodiments as appropriate.
For example, in the above-described embodiment, a case where the flow path wall surface 16S of the bypass flow path 16 has an oval shape at the outlet cross section 16P has been described. However, the shape of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P is not limited to an oval shape as long as at least the first area wall surface portion 16S1 is composed of a curve. The shape of the flow path wall surface 16S of the bypass flow path 16 at the outlet cross section 16P may be, for example, a shape as shown in
In an example of the outlet cross section 16P that is shown in
In an example of the outlet cross section 16P that is shown in
In both the configuration shown in
For example, the contents described in each embodiment are understood as follows.
(1) A centrifugal compressor according to at least one embodiment of the present disclosure includes
According to the study by the inventor of the present application, it is obvious that in a case where a backflow to the compressor inlet flow path from an impeller side is generated when the centrifugal compressor is operated at a small flow rate and the first area wall surface portion includes a linear portion, a vortex is generated at the linear portion of the first area wall surface portion due to the backflow, and thus, noise (air-drawing noise) is generated due to the vortex.
However, in the case of the centrifugal compressor described in (1) as above, at least the first area wall surface portion of the flow path wall surface of the bypass flow path at the outlet cross section is composed of only the curve and does not include a linear portion. Therefore, a flow is stable in comparison with a case where the first area wall surface portion includes a linear portion, and thus, noise generated at a connection portion between the compressor inlet flow path and the bypass flow path can be reduced.
(2) In some embodiments, in the centrifugal compressor described in (1) as above,
According to the centrifugal compressor described in (2) as above, the area of the outlet cross section can be increased in comparison with the case of a cross-sectional shape of which the curvature is constant (a perfect circular shape). Therefore, a required flow path cross-sectional area can be secured without an increase in flow path width. In addition, since an increase in flow path width is suppressed, it is possible to suppress generation of a cavity flow with respect to a swirling flow and to suppress generation of noise. In addition, since only the shape of the first area wall surface portion needs to be changed, a significant improvement design is not required, and thus, costs can be suppressed.
(3) In some embodiments, in the centrifugal compressor described in (2) as above,
According to the centrifugal compressor described in (3) as above, noise generated at the connection portion between the compressor inlet flow path and the bypass flow path can be effectively reduced.
(4) In some embodiments, in the centrifugal compressor described in (3) as above,
According to the centrifugal compressor described in (4) as above, in the circular cross-sectional shape section, which is a section that is somewhat separated from the connection position and of which the influence to the above-described noise at the bypass flow path is small, increase in pressure loss can be suppressed since the circular cross-sectional shape section has a simple circular flow path cross section with a small flow path resistance. In addition, since the cross section dimension ratio increases toward the outlet cross section, which is a cause of generation of the above-described noise, it is possible to achieve both suppression of an increase in pressure loss and reduction of the above-described noise.
(5) In some embodiments, in the centrifugal compressor described in any one of (2) to (4) as above,
According to the centrifugal compressor described in (5) as above, noise generated at the connection portion between the compressor inlet flow path and the bypass flow path can be effectively reduced.
(6) In some embodiments, in the centrifugal compressor described in any one of (2) to (5) as above,
According to the centrifugal compressor described in (6) as above, noise generated at the connection portion between the compressor inlet flow path and the bypass flow path can be effectively reduced.
(7) In some embodiments, in the centrifugal compressor described in (6) as above,
According to the centrifugal compressor described in (7) as above, noise generated at the connection portion between the compressor inlet flow path and the bypass flow path can be effectively reduced.
(8) In some embodiments, in the centrifugal compressor described in any one of (2) to (7) as above,
According to the centrifugal compressor described in (8) as above, a flow flowing out to the compressor inlet flow path from the bypass flow path is curved toward the upstream side in the rotation direction of the impeller. Meanwhile, the above-described backflow from the impeller has a swirling component in the same direction as the rotation direction of the impeller. Therefore, since the flow flowing out from the bypass flow path is curved toward the upstream side in the rotation direction of the impeller, the flow faces the swirling component of the above-described backflow from the impeller and cancels out the backflow, so that generation of the above-described vortex can be suppressed. Accordingly, noise generated at the connection portion between the compressor inlet flow path and the bypass flow path can be effectively reduced.
(9) In some embodiments, in the centrifugal compressor described in (8) as above,
According to the centrifugal compressor described in (9) as above, it is possible to achieve an effect described in (8) as above while suppressing stress concentration in the connection portion between the first wall surface of the bypass flow path and the compressor inlet flow path with the fillet.
(10) In some embodiments, in the centrifugal compressor described in (8) or (9) as above,
According to the centrifugal compressor described in (10) as above, it is possible to achieve an effect described in (7) as above while suppressing stress concentration in the connection portion between the second wall surface of the bypass flow path and the compressor inlet flow path with the fillet.
(11) A turbocharger according to at least one embodiment of the present disclosure includes
According to the turbocharger described in (11) as above, noise generated at the connection portion between the compressor inlet flow path and the bypass flow path can be effectively reduced since the centrifugal compressor described in any one of (1) to (10) as above is provided.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/028667 | 8/2/2021 | WO |