The present disclosure relates to a centrifugal compressor and a turbocharger.
A centrifugal compressor used in a compressor part or the like of a turbocharger for automobiles or ships imparts kinetic energy to a fluid through rotation of an impeller and discharges the fluid outward in the radial direction, thereby achieving a pressure increase by utilizing the centrifugal force.
Such a centrifugal compressor is provided with various features to meet the need to improve the pressure ratio and the efficiency in a wide operational range.
As a prior art, Patent Document 1 discloses a centrifugal compressor for reducing occurrence of pressure pulsation. The centrifugal compressor disclosed in Patent Document 1 includes a spiral-shaped housing and a diffuser, and the radius of the diffuser in a transition region of the spiral-shaped housing or a region where a tongue section is positioned is increased so as to reduce the negative pressure region in the transition region or the region with the tongue section.
Generally, at the small flow-rate operation point of the centrifugal compressor, the flow inside the scroll flow passage 004 becomes a speed reduction flow from the scroll start 004a to the scroll end 004b of the scroll flow passage, and the pressure at the scroll start is lower than the pressure at the scroll end. Thus, in the scroll flow passage, a recirculation flow ‘fc’ from the scroll end to the scroll start is generated at the angular position of the tongue section 012. Such a recirculation flow causes separation as a result of the main flow being drawn into a flow-passage connection part rapidly, which is one of the main causes of generation of high loss.
Furthermore, according to findings of the present inventors, as shown in
While Patent Document 1 discloses a configuration of a centrifugal compressor for reducing occurrence of pressure pulsation, it does not disclose a configuration of a centrifugal compressor for suppressing a recirculation flow in the vicinity of a tongue section.
The present invention was made in view of the above, and an object of the present invention is to provide a centrifugal compressor capable of improving the compressor performance by reducing the loss that accompanies the recirculation flow, and a centrifugal compressor having the same.
(1) A centrifugal compressor according to at least one embodiment of the present invention includes an impeller and a casing which accommodates the impeller. The casing includes a scroll part forming a scroll flow passage on a radially outer side of the impeller and a diffuser part forming a diffuser flow passage for supplying the scroll flow passage with compressed air compressed by the impeller. The diffuser part includes: a first diffuser portion belonging to a first angular range including an angular position of a tongue section of the scroll part, of an angular range in a circumferential direction of the impeller; and a second diffuser portion belonging to a second angular range downstream of the first angular range in a flow direction of the scroll flow passage, of the angular range in the circumferential direction of the impeller, the second diffuser portion having an outer radius R2 which is defined along a reference circle centered at a rotational center of the impeller. An outer radius R1 of the first diffuser portion in the first angular range is smaller than the outer radius R2 of the second diffuser portion in the second angular range.
With the above centrifugal compressor (1), the outer radius R1 of the first diffuser portion in the first angular range including the angular position of the tongue section of the scroll flow passage is smaller than the outer radius R2 of the second diffuser portion in the second angular range downstream of the first angular range, and thus it is possible to easily shift the flow-passage cross section of the scroll flow passage in the first angular range from the flow-passage cross section of the scroll flow passage in the second angular range, inward in the radial direction of the impeller. Thus, it is possible to facilitate introduction of the diffuser outlet flow that flows from the diffuser flow passage to the scroll flow passage in the first angular range to the region on the radially inner side (inner side in the radial direction) of the flow-passage cross section on the downstream side.
Accordingly, compared to the comparative embodiment described above (centrifugal compressor in which the outer peripheral edge of the diffuser portion has a circular shape in the axial directional view and the outer radius of the diffuser portion is constant regardless of the circumferential directional position), it is possible to easily position the angular position where the diffuser outlet flow arrives at the region on the radially inner side in the flow-passage cross section at the scroll start in the vicinity of the tongue section of the scroll flow passage (angular position where the mass flow rate of the diffuser outlet flow in the region on the radially inner side reaches some level) closer to the angular position of the tongue section. Accordingly, it is possible to effectively suppress deflection of the flow from the diffuser outlet to the region on the radially outer side at the scroll start of the scroll flow passage.
Thus, compared to the above comparative embodiment, it is more difficult for the recirculation flow to enter the region on the radially inner side in the scroll flow passage, and thereby it is possible to suppress generation of the recirculation flow and to suppress generation of loss that accompanies the recirculation flow. Furthermore, since generation of the recirculation flow is suppressed, it is possible to reduce the flow-passage cross-sectional area of the scroll flow passage required, and to reduce the size of the scroll part.
It is known that a recirculation flow tends to accumulate at the center of the cross section of the scroll flow passage, and at occurrence of surge that limits the operational limit of the compressor at a low air flow side, a reverse flow occurs from the center part of the scroll cross section where the low energy fluid is accumulated. In this regard, with the above embodiment, the outer radius of the first diffuser portion belonging to the first angular range including the angular position of the tongue section is smaller than the outer radius of the second diffuser portion belonging to the second angular range downstream of the first angular range, and thereby generation of the recirculation flow is suppressed, which makes it possible to make the energy distribution uniform in the cross section of the scroll flow passage and to bring about improvement of the surge characteristics (achievement of a wider range).
(2) In some embodiments, in the above centrifugal compressor (1), the scroll part is configured such that a distance Ra between the rotational center of the impeller and a centroid of a flow-passage cross section of the scroll flow passage in the first angular range is smaller than a distance Rb between the rotational center of the impeller and a centroid of a flow-passage cross section of the scroll flow passage in the second angular range.
With the above centrifugal compressor (2), the flow-passage cross section of the scroll flow passage in the first angular range is shifted inward from the flow-passage cross section of the scroll flow passage in the second angular range, in the radial direction of the impeller. Thus, it is possible to facilitate introduction of the diffuser outlet flow that flows from the diffuser flow passage to the scroll flow passage in the first angular range including the angular position of the tongue section to the region on the radially inner side (inner side in the radial direction) of the flow-passage cross section on the downstream side. Accordingly, it is possible to suppress generation of a recirculation flow effectively.
(3) In some embodiments, in the above centrifugal compressor (1) or (2), the outer radius R1 of the first diffuser portion at the angular position of the tongue section in the circumferential direction of the impeller and the outer radius R2 of the second diffuser portion in the second angular range satisfy 0.8R2<R1<R2.
Generally, when the outer radius of the diffuser portion is reduced (when the diffuser flow passage is short), the reduction amount of the flow velocity in the diffuser flow passage decreases, and the fluid enters the scroll flow passage at a relatively high flow velocity.
In this regard, with the diffuser portion being configured to satisfy 0.8R2<R1<R1 as described above in (3), it is possible to enhance the efficiency of the centrifugal compressor effectively through reduction of loss that accompanies a recirculation flow, while suppressing influence of an increase in the inflow velocity of the fluid into the scroll flow passage through reduction of the outer radius R1 of the first diffuser portion.
(4) In some embodiments, in the centrifugal compressor according to any one of the above (1) to (3), the first angular range is included in an angular range of from minus 90 to 90 degrees, provided that the angular position of the tongue section in the circumferential direction is zero degree.
With the above centrifugal compressor (4), the outer radius R1 of the first diffuser portion 14 is reduced in the angular range in the vicinity of the tongue section 12 of the scroll flow passage 4 (from minus 90 to 90 degrees), and thereby it is possible to facilitate introduction of the diffuser outlet flow that flows from the diffuser flow passage to the scroll flow passage in the vicinity of the angular position of the tongue section to the region on the radially inner side (inner side in the radial direction) of the flow-passage cross section on the downstream side. Accordingly, it is possible to suppress generation of a recirculation flow effectively.
(5) In some embodiments, in the above centrifugal compressor (4), the first angular range is included in an angular range of from minus 45 to 45 degrees.
With the above centrifugal compressor (5), the outer radius R1 of the first diffuser portion 14 is reduced in the angular range in the vicinity of the tongue section 12 of the scroll flow passage 4 (from minus 40 to 45 degrees), and thereby it is possible to facilitate introduction of the diffuser outlet flow that flows from the diffuser flow passage to the scroll flow passage in the vicinity of the angular position of the tongue section to the region on the radially inner side (inner side in the radial direction) of the flow-passage cross section on the downstream side. Accordingly, it is possible to suppress generation of a recirculation flow effectively.
(6) In some embodiments, in the centrifugal compressor described in any one of the above (1) to (5), the second angular range is an entire angular range in the circumferential direction of the impeller excluding the first angular range.
With the above centrifugal compressor (6), the second diffuser portion having the relatively large outer radius is disposed over the entire angular range excluding the first angular range in the circumferential direction of the impeller (angular range where the outer radius of the diffuser part is less likely to contribute to suppression of a recirculation flow) to give preference to recovery of pressure, and thus it is possible to reduce pressure loss in the scroll flow passage effectively. As described above, the first diffuser portion having the relatively small radius R1 is disposed in the first angular range including the angular position of the tongue section (the angular range that is likely to contribute to suppression of a recirculation flow) and the second diffuser portion having the relatively large outer radius giving priority to pressure recovery is disposed in the second angular range that is less likely to contribute to suppression of a recirculation flow, and thereby it is possible to improve efficiency of the centrifugal compressor effectively.
(7) In some embodiments, in the centrifugal compressor described in any one of the above (1) to (6), an outer peripheral edge of the first diffuser portion has a curved convex shape curved so as to protrude outward in a radial direction of the impeller.
With the above centrifugal compressor (7), the outer radius R1 of the first diffuser portion can be changed gradually along the circumferential direction, and thus it is possible to achieve the above effect to suppress a recirculation flow while achieving a smooth flow in the scroll flow passage to suppress an increase in pressure loss.
(8) In some embodiments, in the centrifugal compressor described in any one of the above (1) to (6), an outer peripheral edge of the first diffuser portion has a curved concave shape curved so as to recess inward in a radial direction of the impeller.
With the above centrifugal compressor (8), the outer radius R1 of the first diffuser portion can be easily reduced in a relatively small area in the vicinity of the angular position of the tongue section, and thus it is possible to suppress a recirculation flow effectively.
(9) In some embodiments, in the centrifugal compressor described in any one of the above (1) to (7), the outer radius R1 of the first diffuser portion in the first angular range is at its minimum in an angular range of from minus 15 to 15 degrees, provided that the angular position of the tongue section is zero degree.
With the above centrifugal compressor (9), the outer radius R1 of the first diffuser portion is at its minimum at the angular position of the tongue section of the scroll flow passage or an angular position in the vicinity thereof, and thereby it is possible to suppress deflection of the diffuser outlet flow to the region on the radially outer side at the scroll start of the scroll flow passage effectively. Accordingly, it is possible to suppress generation of the recirculation flow effectively.
(10) A turbocharger according to at least one embodiment of the present invention includes the centrifugal compressor according to any one of the above (1) to (9).
The above turbocharger (10) includes the centrifugal compressor according to any one of the above (1) to (9) capable of improving the compressor performance by suppressing occurrence of a recirculation, and thus it is possible to provide a high-performance turbocharger.
According to at least one embodiment of the present invention, provided is a centrifugal compressor and a turbocharger having the same, capable of improving the compressor performance by reducing the loss that accompanies a recirculation flow.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
For instance, as shown in
For instance, as shown in
For instance, as shown in
With the above configuration, as shown in
Accordingly, compared to the comparative embodiment shown in
Thus, compared to the above comparative embodiment, it is more difficult for the recirculation flow ‘fc’ to enter the region Di on the radially inner side in the scroll flow passage 4, and thereby it is possible to suppress generation of the recirculation flow ‘fc’ and to suppress generation of loss that accompanies the recirculation flow ‘fc’. Furthermore, since generation of the recirculation flow ‘fc’ is suppressed, it is possible to reduce the flow-passage cross-sectional area of the scroll flow passage 4 required, and to reduce the size of the scroll part 6.
It is known that the recirculation flow has low energy and tends to accumulate at the center of the cross section of the scroll flow passage 4, and at occurrence of surge that limits the operational limit of the compressor at a low air flow side, a reverse flow occurs from the center part of the scroll cross section where the low energy fluid is accumulated. In this regard, with the above embodiment, the outer radius R1 of the first diffuser portion 14 is smaller than the outer radius R2 of the second diffuser portion 16, and thereby generation of the recirculation flow is suppressed, which makes it possible to make the energy distribution uniform in the cross section of the scroll flow passage 4 and to bring about improvement of the surge characteristics (achievement of a wider range).
In an embodiment, as shown in
In an embodiment, as shown in
Accordingly, the outer radius R1 of the first diffuser portion 14 is at its minimum at the angular position of the tongue section 12 of the scroll flow passage 4 or an angular position in the vicinity thereof, it is possible to suppress deflection of the diffuser outlet flow ‘fd’ to the region on the radially outer side at the scroll start 4a of the scroll flow passage 4 effectively. Accordingly, it is possible to suppress generation of the recirculation flow effectively.
In an embodiment, as shown in
Generally, when the outer radius of the diffuser portion is reduced (when the diffuser flow passage is short), the reduction amount of the flow velocity in the diffuser flow passage decreases, and the fluid enters the scroll flow passage at a relatively high flow velocity.
In this regard, with the diffuser part 10 being configured to satisfy 0.8R2<R1<R2 as described above, it is possible to enhance the efficiency of the centrifugal compressor 100 effectively through reduction of loss that accompanies a recirculation flow, while suppressing influence of an increase in the inflow velocity of the fluid into the scroll flow passage 4 through reduction of the outer radius R1 of the first diffuser portion 14.
In some embodiments, as shown in
With the above configuration, the outer radius R1 of the first diffuser portion 14 is relatively small in the angular range in the vicinity of the tongue section 12 of the scroll flow passage 4 (from minus 90 to 90 degrees), and thereby it is possible to suppress deflection of the diffuser outlet flow ‘fd’ to the region on the radially outer side at the scroll start 4a of the scroll flow passage 4 effectively. Accordingly, it is possible to suppress generation of a recirculation flow effectively. Furthermore, the second diffuser portion 16 having the relatively large outer radius R2 is disposed over the entire angular range excluding the first angular range A1 in the circumferential direction of the impeller 2 (angular range where the outer radius of the diffuser part 10 is less likely to contribute to suppression of a recirculation flow) to give preference to recovery of pressure, and thus it is possible to reduce pressure loss in the scroll flow passage 4 effectively.
As described above, the first diffuser portion 14 having the relatively small outer radius R1 is disposed in the angular range that is likely to contribute to suppression of a recirculation flow and the second diffuser portion 16 having the relatively large outer radius R2 giving priority to pressure recovery is disposed in the angular range that is less likely to contribute to suppression of a recirculation flow, and thereby it is possible to improve efficiency of the centrifugal compressor 100 effectively.
In some embodiments, as shown in
With this configuration, as shown in
In an embodiment, as shown in
With the above configuration, as shown in
Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2015/086278 | 12/25/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/109949 | 6/29/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20100178163 | Dettmann et al. | Jul 2010 | A1 |
20150108920 | Simonian et al. | Apr 2015 | A1 |
20160108921 | Ishikawa | Apr 2016 | A1 |
Number | Date | Country |
---|---|---|
105121864 | Dec 2015 | CN |
102013017694 | Jul 2014 | DE |
2000-64994 | Mar 2000 | JP |
2010-529358 | Aug 2010 | JP |
5124636 | Jan 2013 | JP |
WO 20150642722 | May 2015 | WO |
Entry |
---|
Office Action dated May 17, 2019 issued in the corresponding European Application No. 15 911 386.9. |
Office Action dated Jun. 17, 2019 issued in the corresponding Chinese Application No. 201580084900.1 with an English Translation. |
Extended European Search Report dated Nov. 12, 2018 in corresponding European Application No. 15911386.9. |
Number | Date | Country | |
---|---|---|---|
20180347382 A1 | Dec 2018 | US |