The present disclosure relates to a centrifugal compressor.
A centrifugal compressor in which a spiral scroll is disposed in an outer peripheral portion of an impeller is known. In this kind of centrifugal compressor, a fluid compressed by an impeller is introduced into the scroll through a diffuser and is appropriately decreased in speed by the scroll so as to restore a static pressure (see JP 2012-140900 A). A spiral flow passage is formed inside the scroll and a discharge portion is provided at a winding end portion of the flow passage. A winding start portion of the flow passage is connected to the discharge portion and a part of the fluid flowing in the discharge portion flows from the winding start portion into the spiral flow passage. The spiral flow passage is formed such that an area gradually increases in a flow direction from a winding start portion to a winding end portion while keeping a centroid constant.
Patent Literature 1: Japanese Unexamined Patent Publication No. 2012-140900
However, in the conventional centrifugal compressor, since the flow of the fluid flowing from the discharge portion of the scroll into the winding start portion is separated from a flow passage inner surface particularly at a large flow amount side operation point, there is a possibility that pressure loss is caused by the separation.
The present disclosure will describe a centrifugal compressor capable of improving compression performance by reducing a separation of a fluid in a winding start portion of a scroll.
The inventor has examined the separation of the fluid at the winding start portion of the scroll and obtained knowledge that the separation occurred at the flow passage inner surface on the fluid suction side along the rotation axis of the winding start portion. By the further examination, the embodiments of the present disclosure were obtained by the knowledge that the fluid was easily separated from the flow passage inner surface when the flow passage inner surface of the discharge portion was connected to the flow passage inner surface of the winding start portion at an acute angle.
An embodiment of the present disclosure provides a centrifugal compressor including an impeller and a scroll which is disposed around the impeller and in which a flow passage including a scroll flow passage is formed in a rotation direction of the impeller, in which the scroll includes a discharge portion connected to a winding end portion of the scroll flow passage and a winding start portion connected to the discharge portion, and in which the winding start portion on a fluid suction side in a direction along a rotation axis of the impeller is connected to the discharge portion at an obtuse angle.
Another embodiment of the present disclosure provides a centrifugal compressor including an impeller and a scroll which is disposed around the impeller and in which a flow passage including a scroll flow passage is formed in a rotation direction of the impeller, in which the scroll includes a discharge portion connected to a winding end portion of the scroll flow passage and a winding start portion connected to the discharge portion, and in which an inner diameter in a direction along a rotation axis of the scroll flow passage gradually decreases from the winding start portion in the rotation direction and gradually increases when a position exceeds a minimum portion of the inner diameter.
According to some embodiments of the present disclosure, it is possible to improve compression performance by reducing the separation of the fluid at the winding start portion of the scroll.
An embodiment of the present disclosure provides a centrifugal compressor including an impeller and a scroll which is disposed around the impeller and in which a flow passage including a scroll flow passage is formed in a rotation direction of the impeller, in which the scroll includes a discharge portion connected to a winding end portion of the scroll flow passage and a winding start portion connected to the discharge portion, and in which the winding start portion on a fluid suction side in a direction along a rotation axis of the impeller is connected to the discharge portion at an obtuse angle.
The winding start portion of the centrifugal compressor according to this embodiment on the suction side in the direction along the rotation axis of the impeller is connected to the discharge portion at an obtuse angle. Thus, since a fluid flowing from the discharge portion to the winding start portion is hardly separated, it is advantageous to improve compression performance.
In the centrifugal compressor of some embodiments, the inner diameter in the direction along the rotation axis of the scroll flow passage gradually decreases from the winding start portion in the rotation direction and gradually increases when the position exceeds the minimum portion of the inner diameter. Since the inner diameter of the scroll flow passage gradually decreases from the winding start portion in the rotation direction, it is possible to easily realize the winding start portion connected to the discharge portion at an obtuse angle and to easily and effectively reduce the separation of the fluid.
In the centrifugal compressor of some embodiments, the cross-sectional area of the scroll flow passage when taken along the virtual plane including the rotation axis gradually decrease from the winding start portion in the rotation direction and gradually increases when the position exceeds the minimum portion. Since the scroll flow passage is formed so that the cross-sectional area gradually decreases from the winding start portion in the rotation direction, it is possible to easily realize the winding start portion connected to the discharge portion at an obtuse angle and to easily and effectively reduce the separation of the fluid.
In the centrifugal compressor of some embodiments, the minimum portion of the inner diameter can be disposed in a range in which the rotation angle is 30° or less based on the tongue portion provided in the connection portion between the winding start portion and the discharge portion. Since the separation of the fluid occurs in the range in which the rotation angle is 30° or less from the connection portion between the winding start portion and the discharge portion and the minimum portion is disposed in this range, it is advantageous to effectively reduce the separation without compromising the original function of the scroll.
Another embodiment of the present disclosure provides a centrifugal compressor including an impeller and a scroll which is disposed around the impeller and in which a flow passage including a scroll flow passage is formed in a rotation direction of the impeller, in which the scroll includes a discharge portion connected to a winding end portion of the scroll flow passage and a winding start portion connected to the discharge portion and in which an inner diameter in a direction along a rotation axis of the scroll flow passage gradually decreases from the winding start portion in the rotation direction and gradually increases when a position exceeds a minimum portion of the inner diameter.
When the inner diameter in the direction along the rotation axis of the scroll flow passage gradually decrease from the winding start portion in the rotation direction, it is possible to realize the winding start portion connected to the discharge portion at an obtuse angle on the suction side in the direction along the rotation axis of the impeller. As a result, since the fluid flowing from the discharge portion into the winding start portion is not easily separated, it is advantageous to improve compression performance.
Further, in the centrifugal compressor of some embodiments, a cross-sectional area of the scroll flow passage when taken along the virtual plane including the rotation axis gradually decreases from the winding start portion in the rotation direction and gradually increases when the position exceeds the minimum portion. Since the scroll flow passage is formed so that the cross-sectional area gradually decreases from the winding start portion in the rotation direction, it is possible to further reliably realize the winding start portion connected to the discharge portion at an obtuse angle and to easily and effectively reduce the separation of the fluid.
Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. In the description of the drawings, the same reference numerals will be given to the same components and a repetitive description thereof will be omitted.
A supercharger 1 is applied to, for example, an internal combustion engine of a ship or a vehicle. As illustrated in
The turbine housing 4 is provided with an exhaust gas inlet (not illustrated) and an exhaust gas outlet 10. An exhaust gas discharged from an internal combustion engine (not illustrated) flows into the turbine housing 4 through the exhaust gas inlet, rotates the turbine impeller 16, and then flows to the outside of the turbine housing 4 through the exhaust gas outlet 10.
The compressor housing 5 is provided with a suction portion 9 and a discharge portion (not illustrated). When the turbine impeller 16 rotates, the compressor impeller 17 rotates through the rotation shaft 14. The rotating compressor impeller 17 sucks an external fluid (a fluid) such as air through the suction portion 9, compresses the fluid, and discharges (pressure-feeds) the fluid from the discharge portion. The compressed fluid discharged from the discharge portion is supplied to the above-described internal combustion engine.
The compressor housing 5 includes a diffuser 6 which is disposed in the periphery of the compressor impeller 17 and a scroll 7A (a first embodiment) which is disposed in the periphery of the diffuser 6. The scroll 7A includes a volute portion 71 (see
As illustrated in
The volute portion 71 includes a winding start portion 71a which is the start point side of the scroll flow passage 54 and a winding end portion 71b which is the end point side of the scroll flow passage 54. The discharge portion 72 is connected to the winding end portion 71b. Further, the winding start portion 71a is a portion in which the scroll flow passage 54 is connected to the side portion of the discharge flow passage 55 and a tongue portion 71c is formed at the outside corresponding to the centrifugal direction of the winding start portion 71a. Additionally, when an upstream end and a downstream end inside the scroll flow passage 54 based on the flow of the fluid along the rotation direction Rd inside the scroll flow passage 54 are assumed, the start point side of the scroll flow passage 54 substantially means a portion corresponding to the upstream end and the end point side substantially means a portion corresponding to the downstream end.
The scroll flow passage 54 includes a rotation axis X and is formed in a substantially circular shape as an example in a cross-section along the rotation axis X. Further, in the following description, each position of the scroll flow passage 54 in the rotation direction Rd (the clock rotation direction in
When the winding end portion 71b is set to 0, the tongue portion 71c is provided at the position of the rotation angle 50° corresponding to the winding start portion 71a as an example. The scroll flow passage 54 recovers a constant static pressure for a compressed fluid introduced from the diffuser 6 (see
Specifically,
Further,
As illustrated in
Further, when the position exceeds the rotation angle 60°, the outlines L4 to L12 sequentially increase in size and the inner diameter d12 of the outline L12 of the rotation angle 360° is the largest. That is, when the position exceeds the rotation angle 60°, the inner diameter in the direction along the rotation axis X of the scroll flow passage 54 gradually increases and the inner diameter d12 in the direction along the rotation axis X of the scroll flow passage 54 at the rotation angle 360° becomes maximal.
Further, in the scroll flow passage 54, an area surrounded by the outline L2 of the rotation angle 60° is smaller than an area surrounded by the outline L1 of the tongue portion 71c (the rotation angle 50°). Further, an area surrounded by the outline L3 of the scroll flow passage 54 of the rotation angle 90° is larger than an area surrounded by the outline L2 of the rotation angle 60°. That is, the cross-sectional area of the scroll flow passage 54 gradually decreases from the winding start portion 71a to the position of the rotation angle 60° and the cross-sectional area is the smallest at the position of the rotation angle 60°) corresponding to the minimum portion of the inner diameter of the scroll flow passage 54.
Further, when the position exceeds the rotation angle 60°, an area surrounded by each of the outlines L4 to L12 gradually increases and the area surrounded by the outline L12 of the rotation angle 360° is the largest. That is, when the position exceeds the rotation angle 60°, the cross-sectional area of the scroll flow passage 54 gradually increases and the cross-sectional area of the scroll flow passage 54 of the rotation angle 360° is the largest.
Next, a form of connecting the winding start portion 71a to the discharge portion 72 will be described. As described above, the inner diameter and the cross-sectional area from the winding start portion 71a to the scroll flow passage 54 gradually decrease to the minimum portion and gradually increase to the winding end portion 71b when the position exceeds the minimum portion. In particular, since the inner diameter from the winding start portion 71a to the minimum portion gradually decreases, the winding start portion 71a is consequently connected to the discharge portion 72 on the fluid suction side Bd in the direction along the rotation axis X at an obtuse angle.
More specifically, the outline Lx of the diffuser 6 (see
Hereinafter, a detailed description will be made with reference to
In addition, when the position of the diffuser 6 is not aligned at the position of each rotation angle of the scroll flow passage 54, there is a possibility that the obtuse angle α1 cannot be simply realized. Further, there is also a possibility that the obtuse angle α1 cannot be simply realized due to the position or the like of the winding start portion 71a connected to the discharge portion 72. However, also in such a case, it is possible to realize a configuration in which the winding start portion 71a is connected to the discharge portion 72 at the obtuse angle α1 by adjusting the inner diameter of the scroll flow passage 54 or the degree to which this inner diameter is reduced.
Next, the operation and the effect of the winding start portion 71a connected to the discharge portion 72 at the obtuse angle α1 will be described with reference to
A part of the fluid passing through the discharge portion 720 flows along, for example, the circumferential direction of the flow passage inner surface 70b of the discharge portion 720 (see the arrow Yb of
Meanwhile, in the embodiment (see
Next, a scroll 7B according to a second embodiment and a scroll 7C according to a third embodiment will be described with reference to
In the scroll 7B according to the second embodiment, the inner diameter and the cross-sectional area along the direction of the rotation axis X of the scroll flow passage 54 gradually decrease from the winding start portion 71a to the position of the rotation angle 60°. Further, when the position exceeds the rotation angle 60°, the inner diameter and the cross-sectional area in the direction along the rotation axis X of the scroll flow passage 54 gradually increase. The minimum portion of the inner diameter in the direction along the rotation axis X of the scroll flow passage 54 is located at the position of the rotation angle 60°. The winding start portion 71a of the scroll 7B on the fluid suction side Bd is connected to the discharge portion 72 at the obtuse angle α2.
In the scroll 7C according to the third embodiment, the inner diameter in the direction along the rotation axis X of the scroll flow passage 54 gradually decreases from the winding start portion 71a to the position of the rotation angle 60°, but the cross-sectional area is constant. The cross-sectional area is the same as the cross-sectional area at the position of the rotation angle 60° of the scroll 170 according to the comparative embodiment. Further, in the scroll 7B, when the position exceeds the rotation angle 60°, the inner diameter and the cross-sectional area in the direction along the rotation axis X of the scroll flow passage 54 gradually increase. The minimum portion of the inner diameter of the scroll flow passage 54 is located at the position of the rotation angle 60°. The winding start portion 71a of the scroll 7C on the fluid suction side Bd is connected to the discharge portion 72 at the obtuse angle α3.
Dr=d2/Le2 (1)
Further, the scroll 7A according to the first embodiment, the scroll 7B according to the second embodiment, and the scroll 170 according to the comparative embodiment have the same cross-section aspect ratio of about 1.2 also in the range of the rotation angle 50° to the rotation angle 90°. Meanwhile, the cross-section aspect ratio of the scroll 7C according to the third embodiment decreases from about 1.55 to about 1.2. That is, in the case of the scroll 7C according to the third embodiment, the inner diameter in the direction along the rotation axis X at the rotation angle 50° is longitudinally long as compared with the other embodiments or the comparative embodiment.
As compared with the scroll 170 according to the comparative embodiment, the following effects can be obtained in the scrolls 7A, 7B, and 7C according to the above-described embodiments. That is, in the case of the scroll 170 according to the comparative embodiment, there is a high possibility that the fluid may be separated from the flow passage inner surface 70a on the side of the scroll flow passage 154 particularly at the large flow amount side operation point when the fluid of the discharge portion 720 passes through the winding start portion 710a and flows into the scroll flow passage 154. Meanwhile, according to the scrolls 7A, 7B, and 7C of the embodiments, it is possible to effectively reduce the separation of the fluid at the winding start portion 71a and to improve compression performance.
Further, the inner diameter in the direction along the rotation axis X of the scroll flow passage 54 according to the embodiments gradually decreases from the winding start portion 71a in the rotation direction Rd and gradually increases when the position exceeds the minimum portion. In the embodiment, it is possible to easily realize the winding start portion 71a connected to the discharge portion 72 at the obtuse angles α1, α2, and α3 and to easily and effectively reduce the separation of the fluid.
Further, in the scroll flow passage 54 according to the first and second embodiments, the cross-sectional area taken along the virtual plane including the rotation axis X gradually decreases from the winding start portion 71a in the rotation direction Rd and gradually increases when the position exceeds the minimum portion of the inner diameter. In the embodiment, it is possible to easily realize the winding start portion 71a connected to the discharge portion 72 at the obtuse angles α1 and α2 and to easily and effectively reduce the separation of the fluid.
Further, the tongue portion 71c according to each of embodiments is provided at the connection portion between the winding start portion 71a and the discharge portion 72. As an example, the position of the tongue portion 71c can be indicated as the position of the rotation angle 50° based on the line connecting the winding end portion 71b and the rotation axis X as described above. Further, the minimum portion of the inner diameter of the scroll flow passage 54 according to each of embodiments can be indicated as the position of the rotation angle 60°. Then, these rotation angles can be defined as the rotation angle based on the tongue portion 71c. That is, on the basis of the tongue portion 71c, the position of the tongue portion 71c can be indicated as the position of the rotation angle 0° and the minimum portion of the inner diameter of the scroll flow passage 54 can be indicated as the position of the rotation angle 10°. The separation of the fluid at the winding start portion 71a easily occurs when the rotation angle is 30° or less based on the tongue portion 71c. Thus, the minimum portion of the inner diameter of the scroll flow passage 54 is desirable in the range in which the rotation angle is 30° or less based on the tongue portion 71c. Then, when the minimum portion of the inner diameter is disposed in this range, it is advantageous to effectively reduce the separation without damaging the original functions of the scrolls 7A, 7B, and 7C.
The above-described effect is mainly obtained at the large flow amount side operation point and another countermeasure needs to be prepared at the small flow amount side operation point. That is, the separation hardly occurs in the winding start portion at the small flow amount side operation point, but the static pressure decreases in the vicinity of the tongue portion. For example, the non-axialsymmetry becomes strong in the static pressure distribution of the rotation direction (the circumferential direction) of the scroll 170 according to the comparative embodiment. As a result, there is a possibility that compression performance may be degraded due to the influence of the compressor impeller and the diffuser existing on the upstream side of the scroll 170.
In order to solve the non-axialsymmetry of the static pressure distribution at the small flow amount side operation point, it is effective to increase the cross-sectional area of the scroll flow passage of the winding start portion 71a. However, when the cross-sectional area is carelessly increased, a problem at the large flow amount side operation point, that is, a separation at the winding start portion occurs.
In contrast, in the scrolls 7A and 7B according to the first and second embodiments, it is possible to overcome the problem at the large flow amount side operation point and to easily handle the problem at the small flow amount side operation point by increasing the cross-sectional area of the scroll flow passage 54 of the winding start portion 71a as compared with the scroll 170 according to the comparative embodiment.
The present disclosure can be modified and improved in various forms based on the knowledge of the person skilled in the art based on the above-described embodiments. Further, modified examples of the embodiments can be made by using the technical content disclosed in the above-described embodiments. The configurations of the above-described embodiments can be appropriately combined and used.
Further, the present disclosure is not limited to the application of the supercharger for the vehicle and can be also applied to other applications such as a ship. Further, the present disclosure may be also applied to a centrifugal compressor not used in the supercharger.
7A, 7B, 7C: scroll, 17: compressor impeller, 54: scroll flow passage, 71a: winding start portion, 71b: winding end portion, 71c: tongue portion, 72: discharge portion, α1, α2, α3: obtuse angle, Bd: suction side, X: rotation axis.
Number | Date | Country | Kind |
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2016-131747 | Jul 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/022879 | 6/21/2017 | WO | 00 |