The present invention relates to a centrifugal compressor that uses impellers to compress a fluid.
A centrifugal compressor used in an industrial process and a process plant causes fluid such as air and gas to flow through rotating impellers in a radial direction, and uses centrifugal force generated at that time to compress the fluid. The centrifugal compressor includes a casing and a rotor accommodated inside the casing as a basic configuration. The rotor includes a shaft rotatably provided in the casing and a plurality of impellers fixed to an outer peripheral surface of the shaft.
The centrifugal compressor is classified into a single-stage centrifugal compressor with a single impeller and a multistage centrifugal compressor in which a plurality of impellers are arranged in series in a rotation axis direction. The latter multistage centrifugal compressor is heavily used.
As an object to be compressed by the centrifugal compressor, boil off gas (BOG) is well-known as described in, for example, Patent Literature 1. For example, LNG (Liquefied Natural Gas) boil off gas is extremely low-temperature fluid. In the centrifugal compressor, in particular at the beginning of operation, a periphery of a gas suction passage is exposed to extremely low temperature, whereas an outer peripheral surface of the centrifugal compressor is exposed to atmospheric temperature, which causes large temperature difference. As a result, thermal stress associated with contraction of components occurs on the periphery of the suction passage. To reduce the temperature difference between the inside and the outside of the centrifugal compressor, Patent Literature 1 proposes to heat the periphery of the suction passage by oil as a heating medium.
To reduce the temperature difference between the inside and the outside of the centrifugal compressor by heating with oil, a large amount of oil is necessary, and cost increase by incidental facilities and equipment for heating with oil is not ignorable.
On the other hand, a casing forming an outer shell of the centrifugal compressor and internal components provided inside the casing are different in thermal responsiveness from each other based on difference of thermal capacity. Accordingly, it is necessary to consider difference in thermal deformation (or thermal expansion) between a period from activation to normal operation and a period from the normal operation to stoppage of the centrifugal compressor.
Accordingly, an object of the present invention is to provide a centrifugal compressor that makes it possible to reduce thermal contraction on the periphery of the gas suction passage at the beginning of the operation by a heating medium at low flow rate and to cope with thermal deformation occurred during the operation as well.
A centrifugal compressor according to the present invention includes a rotor that includes a shaft rotatably disposed inside a casing and impellers fixed to an outer periphery of the shaft, a diaphragm that surrounds the impellers from an outer peripheral side, a suction-side casing head disposed separately from the diaphragm on a side on which fluid is sucked, a temperature controlling mechanism that is provided inside the suction-side casing head and is configured to control ambient temperature through flow of a heating medium, a heat insulating body disposed between the suction-side casing head and the diaphragm, and a locking structure that locks the heat insulating body and the suction-side casing head with each other to be relatively displaceable in a radial direction.
The locking structure preferably includes a locking protrusion provided on one of the suction-side casing head and the heat insulating body, and a locking groove that is provided on another of the suction-side casing head and the heat insulating body and into which the locking protrusion is inserted.
The locking protrusion is preferably provided integrally with or separated from one of the suction-side casing head and the heat insulating body.
The locking protrusion preferably slides inside the locking groove when the heat insulating body and the suction-side casing head are relatively displaced in the radial direction.
A plurality of the locking structures are preferably radially provided on a surface of the suction-side casing head and a surface of the heat insulating body that face each other.
In particular, the plurality of locking structures are preferably provided at equal intervals in a circumferential direction.
The centrifugal compressor according to the present invention includes the heat insulating body sectioning the suction passage. Therefore, it is possible to reduce thermal contraction on the periphery of the gas suction passage at the beginning of the operation. In addition, in the centrifugal compressor according to the present invention, the heat insulating body and the suction-side casing head are relatively displaceable in the radial direction. This makes it possible to cope with difference of thermal deformation between the suction-side casing head and the heat insulating body through the operation process from activation to normal operation, and further to stoppage.
Some embodiments of the present invention are described below with reference to accompanying drawings.
In the present embodiment, a multistage centrifugal compressor including a plurality of impellers is described as an example of a centrifugal compressor.
A centrifugal compressor 1 according to the present embodiment is used to compress extremely low-temperature LNG boil off gas (fluid F).
As illustrated in
The centrifugal compressor 1 according to the present embodiment can reduce a flow rate of a heating medium HM to be supplied to the oil heater 8, and can cope with thermal contraction on the periphery of the suction passage for the fluid F at the beginning of the operation and thermal deformation occurred during the operation, by the heat insulating body 6.
Components of the centrifugal compressor 1 are described below.
Note that, in the centrifugal compressor 1, a direction in which the axis C of the shaft 71 extends is referred to as an axis direction, and a direction orthogonal to the axis C is referred to as a radial direction. In addition, in the centrifugal compressor 1, upstream side U and downstream side L are defined based on a direction in which the fluid F to be compressed flows, as illustrated in
[Casing 2]
As illustrated in
The diaphragm 3 according to the present embodiment includes, for example, a configuration in which a plurality of diaphragm pieces 31 are arranged in the axis direction. The diaphragm 3 includes a plurality of rectification blades 33 so as to rectify the flow of the fluid F sucked from the suction passage 18 to cause the fluid F to flow toward the downstream side L, as illustrated in
Further, as illustrated in
[Suction-Side Casing Head 4]
As illustrated in
As illustrated in
A dimension in the radial direction of each of the key grooves 46 is larger than a difference of thermal expansion between the suction-side casing head 4 and the heat insulating body 6.
In addition, a dimension in the circumferential direction of each of the key grooves 46 is a size that enables the corresponding key 67 to be inserted without any gap.
A dimension (depth) in the axis direction of each of the key grooves 46 is equal to or larger than a dimension (height) in the same direction of the corresponding key 67. Accordingly, even when the keys 67 are inserted into innermost parts of the respective key grooves 46, a holding part 61 can come into contact with the first plane part 42.
As illustrated in
Note that, in a case where it is unnecessary to distinguish the key grooves 46A to 46D from one another, the key grooves 46A to 46D are simply referred to as the key grooves 46. This is true of keys 67A to 67D described later.
As illustrated in
Note that the sealing device is not limited to the dry gas seal 16, and a sealing device that can seal a gap between the suction-side casing head 4 and the shaft 71 can be appropriately adopted. For example, a labyrinth seal may be disposed as the sealing device between the suction-side casing head 4 and the shaft 71.
If large temperature difference is sharply generated between the inside and the outside of the suction-side casing head 4 and the suction-side casing head 4 is thermally contracted at the beginning of the operation, the sealed state by the sealing device may be deteriorated. Accordingly, in the present embodiment, the oil heater 8 described later is provided and the heat insulating body 6 is also provided to prevent the large temperature difference from being generated at the beginning of the operation.
As illustrated in
The conduit 81 is connected to a supply source of the heating medium HM. The oil heater body 82 has an annular shape, and is provided so as to surround the shaft 71 as illustrated in
[Heat Insulating Body 6]
As illustrated in
Respective main surfaces of the first disc part 62 and the second disc part 64 are orthogonal to the axis C. The first conical part 63 and the second conical part 65 each include a conical shape in which a diameter is reduced toward the downstream side L.
When the keys 67 are inserted into the respective key grooves 46, the holding part 61 comes into contact with the first plane part 42 as illustrated in
The holding part 61 includes the keys 67 on the surface facing the suction-side casing head 4. The keys 67 are provided so as to protrude from the holding part 61 toward the upstream side U.
As illustrated in
When the keys 67A to 67D are respectively inserted into the key grooves 46A to 46D, the heat insulating body 6 is held by the suction-side casing head 4.
As illustrated in
The keys 67 are displaced inside the respective key grooves 46 in the radial direction along with thermal expansion and thermal contraction in the radial direction of the heat insulating body 6, or along with thermal expansion and thermal contraction in the radial direction of the suction-side casing head 4. In other words, in the state where the keys 67 are inserted into the respective key grooves 46 as illustrated in
The thermal expansion in the radial direction of the suction-side casing head 4 heated by the oil heater 8 is larger than that of the heat insulating body 6. Therefore, the keys 67 are inserted into the respective key grooves 46 so as to be relatively displaceable toward the inner diameter inside the respective key groove 46 during the operation of the centrifugal compressor 1.
As illustrated in
The heat insulating space 11 is filled with a heat insulating material 69 without any gap. The heat insulating material 69 makes the heat of the heat insulating body 6 difficult to be transferred to the suction-side casing head 4. The heat insulating space 11, however, is not necessarily filled with the heat insulating material 69.
As illustrated in
Note that the example in which the interference maintaining grooves 66 penetrate through the front and rear surfaces of the second disc part 64 is illustrated here; however, the interference maintaining grooves 66 do not necessarily penetrate through the front and rear surfaces of the heat insulating body 6 as long as interference between the heat insulating body 6 and the rectification blades 33 can be maintained.
[Rectification Blade 33]
The rectification blades 33 rectify the flow of the fluid F sucked from the suction passage 18 to cause the fluid F to flow toward the downstream side L.
As illustrated in
In the present embodiment, the plurality of rectification blades 33 are provided at predetermined intervals in the circumferential direction on the end surface 32 as illustrated in
As illustrated in
[Rotor 7]
As illustrated in
[Shaft 71]
As illustrated in
More specifically, the first journal bearing 13 is provided on the inside of the suction-side casing head 4 in the radial direction. The first journal bearing 13 is a bearing device that rotatably supports an end part of the shaft 71 on the upstream side U. Further, a thrust bearing 15 that supports the end part of the shaft 71 on the upstream side U is provided farther on the upstream side U than the first journal bearing 13. The first journal bearing 13 is fixed to the inside of the suction-side casing head 4, and the thrust bearing 15 is fixed to the outside of the suction-side casing head 4.
A second journal bearing 14 that rotatably supports an end part of the shaft 71 on the downstream side L is provided on the inside of the discharge-side casing head 5 in the radial direction. The second journal bearing 14 is fixed to the inside of the discharge-side casing head 5.
[Impeller 72]
The impellers 72 use centrifugal force that is generated when the impellers 72 rotate together with the shaft 71, to forcibly feed the fluid F that flows from the upstream side U toward the downstream side L, toward the outside in the radial direction. Therefore, as illustrated in
As illustrated in
Note that the example in which the impellers 72 are provided in the six stages is illustrated; however, the present invention is applicable to the centrifugal compressor including the impellers 72 in at least one stage.
[Fluid Passage 12]
Next, the fluid passage 12 provided inside the casing 2 is described. As illustrated in
As illustrated in
As illustrated in
The diffuser passage 27 and the return passage 28 are provided to cause the fluid F to flow from the upstream side U toward the downstream side L.
As illustrated in
As illustrated in
The fluid passage 12 is provided so as to extend toward the downstream side L while meandering in the radial direction and to connect the adjacent impellers 72 and 72 inside the casing 2 because the diffuser passage 27 and the return passage 28 are alternately provided, as illustrated in
[Effects of Centrifugal Compressor 1]
The centrifugal compressor 1 according to the first embodiment achieves the following effects.
Since the centrifugal compressor 1 includes the oil heater 8, the centrifugal compressor 1 can heat or cool the suction-side casing head 4 through selection of the temperature of the heating medium HM to be supplied. Accordingly, in a case where the centrifugal compressor 1 compresses the extremely low-temperature fluid F, supplying the heating medium HM at high temperature makes it possible to reduce the temperature difference between the inside and the outside of the centrifugal compressor 1, more specifically, the temperature difference between the inside and the outside of the suction-side casing head 4.
Further, the centrifugal compressor 1 includes the heat insulating body 6 between the suction-side casing head 4 and the suction passage 18, which makes it possible to suppress heat transfer between the suction-side casing head 4 and the suction passage 18. Accordingly, in the case where the extremely low-temperature fluid F is compressed, the temperature decrease of the suction-side casing head 4 caused by the fluid F is suppressed. This makes it possible to reduce the flow rate of the heating medium HM to be supplied to the oil heater 8. In addition, since the centrifugal compressor 1 includes the heat insulating space 11 between the suction-side casing head 4 and the heat insulating body 6, it is possible to further suppress the heat transfer between the fluid F and the suction-side casing head 4.
As described above, providing the oil heater 8 as well as the heat insulating space 11 and the heat insulating body 6 enables the centrifugal compressor 1 to suppress the temperature difference between the inside and the outside of the centrifugal compressor 1 in a case where the centrifugal compressor 1 compresses the fluid F, the temperature of which is largely different from the ambient temperature. As a result, defect of the sealing device on the periphery of the suction passage 18 of the centrifugal compressor 1 caused by thermal deformation that may occur at the beginning of the operation is particularly prevented by the heating medium HM at a lower flow rate.
In contrast, when the operation of the centrifugal compressor 1 is continued, temperature of the suction-side casing head 4, the heat insulating body 6, and the diaphragm 3 are inevitably increased in turn. The thermal expansion and the thermal contraction of the suction-side casing head 4, the heat insulating body 6, and the diaphragm 3 are different from one another depending on the temperature during the operation of the centrifugal compressor 1 and the linear expansion coefficient. The centrifugal compressor 1 includes a structure to cope with the difference of the thermal expansion and the thermal contraction.
Unlike the structure of the present embodiment, a structure in which the heat insulating body 6 and the suction-side casing head 4 are fixed through, for example, fastening with bolts and relative displacement between the heat insulating body 6 and the suction-side casing head 4 is not allowed is assumed. In the structure, if the thermal expansion is different between the heat insulating body 6 and the suction-side casing head 4, one of the heat insulating body 6 and the suction-side casing head 4 restricts the thermal expansion in the radial direction of the other, which causes thermal stress. When the centrifugal compressor 1 compresses the extremely low-temperature fluid F, large thermal stress occurs at the fastening part because the thermal expansion in the radial direction of the suction-side casing head 4 heated by the oil heater 8 is larger than that of the heat insulating body 6.
In the present embodiment, however, the keys 67 as locking protrusions provided on the heat insulating body 6 are inserted into the respective key grooves 46 as locking grooves provided on the suction-side casing head 4, and the suction-side casing head 4 and the heat insulating body 6 are mutually locked so as to be relatively displaceable in the radial direction, as illustrated in
Next, measures against thermal deformation difference between the heat insulating body 6 and the diaphragm 3 are described.
When the rectification blades 33 are displaced in a direction separating from the heat insulating body 6 due to thermal deformation of the diaphragm 3, a gap may be generated between the heat insulating body 6 and the front ends of the rectification blades 33 if the front ends of the rectification blades 33 are merely brought into contact with the heat insulating body 6. If the gap is generated, the rectification effect for the fluid F due to the rectification blades 33 is not sufficiently obtainable.
In the present embodiment, however, the front ends of the rectification blades 33 are inserted into the respective interference maintaining grooves 66 of the heat insulating body 6 as illustrated in
Next, a modification of the first embodiment of the present invention is described with reference to
The key grooves 46 are provided on the suction-side casing head 4 and the keys 67 are provided on the heat insulating body 6 in the first embodiment, whereas the keys and key grooves are reversely provided in the modification.
In other words, as illustrated in
In the present embodiment, when the suction-side casing head 4 thermally expands in the radial direction more than the heat insulating body 6, the keys 47 displace inside the respective key grooves 68 outward in the radial direction as illustrated in
Note that the keys 67 and the key grooves 68 may be provided on the heat insulating body 6 and the key grooves 46 and the keys 47 may be provided on the suction-side casing head 4 so as to correspond to the keys 67 and the key grooves 68 of the heat insulating body 6.
Next, a second embodiment of the present invention is described with reference to
The key grooves 46 are provided on the suction-side casing head 4 and the keys 67 are provided on the heat insulating body 6 in the first embodiment, whereas pins P as locking protrusions are detachably provided on the heat insulating body 6 in the second embodiment.
When the pins P are used as the parts coming into contact with the suction-side casing head 4 inside the key grooves 46, even if the pins P are worn, it is sufficient to replace the pins P.
Other than the above description, the configurations described in the above-described embodiments may be selected or appropriately modified without departing from the scope of the present invention.
For example, in the first embodiment, four pairs of the keys 67 and the key grooves 46 are provided at equal intervals while being shifted in phase by 90 degrees in the circumferential direction; however, the present invention is not limited thereto. Three pairs of the keys 67 and the key grooves 46 may be provided at equal intervals while being shifted in phase by 120 degrees in the circumferential direction as illustrated in
In addition, the pairs of the keys 67 and the key grooves 46 may not be provided at equal intervals in the circumferential direction as long as the suction-side casing head 4 and the heat insulating body 6 are mutually locked so as to be relatively displaceable in the radial direction.
Further, the configuration of the oil heater 8 and the configuration of the heat insulating body 6 merely illustrate an example of the present invention, and the configurations are optional as long as the effect of reducing the temperature difference between the inside and the outside is achieved.
This is true of the method of maintaining the interference state between the rectification blades and the heat insulating body. The configuration thereof is optional as long as the rectification effect by the rectification blades is secured. For example, the rectification blades 33 may be provided on the heat insulating body 6 side and the interference maintaining grooves 66 may be provided on the end surface 32 side of the diaphragm 3.
Number | Date | Country | Kind |
---|---|---|---|
JP2017-036142 | Feb 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2018/005871 | 2/20/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/159371 | 9/7/2018 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4531356 | Linder | Jul 1985 | A |
20150330407 | Klett | Nov 2015 | A1 |
Number | Date | Country |
---|---|---|
507264 | Jun 1939 | GB |
S48-18811 | Mar 1973 | JP |
S54-055505 | Apr 1979 | JP |
2013-513064 | Apr 2013 | JP |
2014-125912 | Jul 2014 | JP |
2011069909 | Jun 2011 | WO |
Entry |
---|
International Search Report and Written Opinion in corresponding International Application No. PCT/JP2018/005871, dated May 22, 2018 (6 pages). |
International Preliminary Report on Patentability issued in corresponding International Application No. PCT/JP2018/005871, dated Sep. 12, 2019 (6 pages). |
Number | Date | Country | |
---|---|---|---|
20200056617 A1 | Feb 2020 | US |