This application is a U.S. National Phase Application of PCT International Application PCT/3P2004/009083.
The present invention relates to a centrifugal fan used for a ventilating blower, air conditioner, dehumidifier, humidifier, or air purifier.
A conventional centrifugal fan used for a ventilating blower and air conditioner is disclosed in Japanese Patent Unexamined Publication No. 2002-168194.
Hereinafter, a description is made for this conventional multiblade fan with reference to
As shown in the figure, The spiral inside of casing 1104 is formed at its one side with bellmouth-like inlet 1101 and has discharge outlet 1103, and orifice 1102 with its internal diameter same as blade internal diameter D101. This casing 1104 is provided therein with ring-like lateral plate 1105, and main plate 1107 having throttle 1106 substantially truncated-cone-shaped, projecting toward this lateral plate 1105. A plurality of blades 1109 are attached so as to be interposed by lateral plate 1105 and main plate 1107. Plural blades 1109 has inlet angle 0101 of blade inlet 1108 and outlet angle 0102 of blade outlet 1109, both constant from lateral plate 1105 through main plate 1107. Main plate 1107, lateral plate 1105, and plural blades 1109 compose multiblade fan 1111. Shaft 1113 of motor 1112 mounted to casing 1104 is connected to main plate 1107.
As a result that multiblade fan 1111 is rotated by motor 1112, inhaled air 1114 passes through inlet 1101 of inlet orifice 1102, to flow into blade inlet 1108. Air that has flown into blade inlet 1108 is pressurized between blades 1110, to flow out through blade outlet 109. The air that has flown out is gradually converted from dynamical pressure to static pressure when further passing through spiral casing 1104, to be discharged to discharge outlet 1103. This centrifugal fan changes a load (static pressure) on multiblade fan 1111 according to the length of a discharge duct connected to discharge outlet 1103, resulting in having various operating points from the large air volume and low static pressure zone to the small air volume and high static pressure zone.
In such a conventional centrifugal fan, as a result that the mainstream flows unevenly through the ventral zone of the blades at an operating point in the large air volume and low static pressure zone, exfoliation tends to occur at the dorsal side of the blades. Consequently, the total pressure efficiency decreases to cause turbulent flow noise. Therefore, improving aerodynamic performance with lower noise is demanded.
Next, a description is made for the conventional example disclosed in Japanese Patent Unexamined Publication No. 2001-271791 with reference to some drawings.
Spiral casing 2104 is formed at its one side with bellmouth-like inlet 2101 and has orifice 2102 with the same internal diameter as that of the fan and discharge outlet 2103. Casing 2104 is provided therein with main plate 2105, flat and vertical to the rotation axis; a plurality of blades 2106 disposed above and below main plate 2105; and ring-shaped lateral plate 2107 at both sides of the blades. Main plate 2105 is formed thereon with ventilating hole 2108 for air to circulate from top blade 2106a to bottom blade 2106b. Top blade 2106a has blade inlet angle θ201 and blade outlet angle θ202 different from those of bottom blade 2106b. Shaft 2019 of motor 2110 mounted to casing 2104 is connected to main plate 2105. Main plate 2105, lateral plate 2107, and plural blades 2106 compose the multiblade fan.
As a result that motor 2110 rotates, the inhaled air passes through inlet 2101 of orifice 2102, to flow into the blade inlet. The air that has flown in is pressurized between blades 2106, to flow out through the blade outlet. The air that has flown out is gradually converted from dynamical pressure to static pressure when passing through spiral casing 2104, to be discharged to discharge outlet 2103. This centrifugal fan changes a load (static pressure) on the multiblade fan according to the length of a discharge duct connected to discharge outlet 2103. That is, the centrifugal fan has various operating points from the large air volume and low static pressure zone to the small air volume and high static pressure zone.
In such a conventional centrifugal fan, in order to expand to the lateral plate the range of the mainstream unevenly distributed in the main plate, at an operating point in the large air volume and low static pressure zone, blades with different inlet angles and outlet angles are arranged on the top and bottom of the main plate. In such a makeup, the mainstream flows to the bottom blades through the ventilating hole. That is, when passing through the ventilating hole, the mainstream strikes against the main plate and increases its velocity. Then, the flow velocity increases between bottom blades, causing a blade surface to be exfoliated. Consequently, the total pressure efficiency decreases and noise increases.
Meanwhile, at an operating point in the small flow volume and high static pressure zone, the mainstream shifts from blades at the main plate to those at the lateral plate, and the difference between the outlet angle of the top blade and the discharge angle increases if the outlet angle is constant from the main plate through the lateral plate, causing the exfoliation zone to be expanded near the blade outlet. Accordingly, noise tends to occur, and thus improving aerodynamic performance with lower noise is demanded.
The present invention has been made in view of the problems in the above-mentioned conventional example.
A centrifugal fan according to the present invention is equipped with
a plurality of blades arranged circularly, where the blades are interposed between a ring-like lateral plate and a main plate to be integrated;
a casing provided with a plurality of blades arranged circularly, where the casing has a discharge outlet, and a bellmouth-like inlet with the same internal diameter as that of plural blades circularly arranged; and
a motor with its rotation axis connected to the main plate, where the motor is fixed to the casing. Further, each of the plural blades has a plurality of asperities on at least one of the dorsal and ventral sides. The plural blades at the lateral plate side are arranged at the inlet side. In a cross section vertical to the rotation axis of the plural blades, the plural asperities are formed with a projection and a recess alternately repeated from the front edge toward the rear edge.
Further, the centrifugal fan according to the present invention is equipped with
a plurality of blades arranged circularly, where the plural blades are interposed between a ring-like lateral plate and a main plate to be integrated;
a casing provided with plural blades arranged circularly, where the casing has a discharge outlet, and a bellmouth-like inlet with the same internal diameter as that of plural blades circularly arranged; and
a motor with its rotation axis connected to the main plate, where the motor is fixed to the casing. Further, the outlet angle at the outer circumference of the plural blades gradually changes from the main plate toward the lateral plate.
Hereinafter, a description is made for exemplary embodiments of the present invention with reference to drawings.
As shown in the figure, spiral casing 104 is formed at its one side with bellmouth-like inlet 101, and has orifice 102 with the same internal diameter as blade internal diameter D1 and discharge outlet 103. This casing 104 is provided therein with ring-like lateral plate 105, and main plate 107 having throttle 106 substantially truncated-cone-shaped and projecting toward lateral plate 105. A plurality of blades 1 are attached so as to be interposed between lateral plate 105 and main plate 107. The plural blades 1 are arranged circularly. Main plate 107, lateral plate 105, and plural blades 1 compose multiblade fan 111. Shaft 113 of motor 112 mounted to casing 104 is connected to main plate 107.
As a result that multiblade fan 111 is rotated by motor 112, inhaled air 114 passes through inlet 101 of inlet orifice 102, to flow into blade inlet 9. The air that has flown into blade inlet 9 is pressurized between blades 1, to flow out through blade outlet 8. The air that has flown out is gradually converted from dynamical pressure to static pressure when passing through spiral casing 104, to be discharged to discharge outlet 103.
As shown in
A description is made for the detailed specifications of asperities 6 with reference to
The ratio between h: the depth of a recess of asperities 6, and t: the board thickness of a blade, is to be 0.1<h and t<0.7.
The ratio between f: the width of a recess of asperities 6, and depth h is to be 0.5 h<f<2.5 h.
The ratio between Y: the distance of the asperities from lateral plate 105 along the rotation axis, and H: the height of a blade, is to be 0.1<Y and H<1.0.
The relationship among X: the distance from the rotation center of rotation axis 113 to the starting point of asperities 6; D1: the internal of diameter of the fan (plural blades 1 circularly formed); and D2: the external diameter of the fan, is to be D1<2X<D1+0.35(D2−D1).
An installation mode of asperities 6 in the axial direction are assumed to be those shown in
Here, some shapes shown in
The shape of asperities 6a shown in
In this embodiment, for a component with a makeup same as that in the above-mentioned exemplary embodiment, the same mark is given to omit its description. This embodiment is different from the first exemplary embodiment in the shape of blades.
As shown in
A description is made for the detailed specifications of asperities 6 according to this embodiment with reference to
The ratio between h: the depth of a recess of asperities 6, and t: the board thickness of a blade, is to be 0.1<h and t<0.7.
The ratio between f: the width of a recess of asperities 6, and depth h is to be 0.5 h<f<2.5 h.
The ratio between Y: the distance of the asperities from lateral plate 105 along the rotation axis, and H: the height of a blade, is to be 0.1<Y and H<1.0.
The relationship among X: the distance from the rotation center of rotation axis 113 to the starting point of asperities 6; D1: the internal diameter of the fan; and D2: the external diameter of the fan, is to be D1<2X<D1+0.35(D2−D1).
An installation mode of asperities 6 in the axial direction is assumed to be one shown in
Here, the shape of asperities 6 in a cross section vertical to the rotation axis of blade 1 may be those shapes as shown in
The shape of asperities 6a shown in
This embodiment is the same as the first and second exemplary embodiments except that asperities are formed at both dorsal blade side 2 and ventral blade side 3 of blade 1.
More specifically, an asperities is formed at dorsal blade side 2 of blade 1, in the same way as in the first exemplary embodiment; and ventral blade side 3, as in the second exemplary embodiment.
In the large air volume and low static pressure zone, development of a boundary layer occurring between blades, which is caused by microscopic eddies 7 occurring on asperities 6 at blade ventral side 2 and blade dorsal side 1, can be suppressed. Further, reattaching airflow that has exfoliated from blade 1 allows turbulence from blade outlet 8 to be minimized.
In the low air volume and high static pressure zone, exfoliation of airflow from blade inlet 9 and development of a boundary layer are suppressed to minimize turbulence from blade outlet 8.
In this embodiment, for a component with a makeup same as that in the above-mentioned exemplary embodiments, the same mark is given to omit its description.
Blade 1 is formed so that the internal diameter thereof increases from main plate 107 toward lateral plate 105. Specifically, as shown in
Spiral casing 304 is formed at its one side with bellmouth-like inlet 301, and has orifice 302 with the same internal diameter as that of the fan and discharge outlet 303. Casing 304 is provided therein with main plate 202, plural blades 205, and ring-like lateral plate 203. The plural blades 201 are attached so as to be interposed between lateral plate 203 and main plate 202. The plural blades 201 are arranged circularly. Shaft 309 of motor 310 mounted to casing 304 is connected to main plate 202. Main plate 202, lateral plate 203, and plural blades 205 compose a multiblade fan.
As a result that motor 310 rotates, the inhaled air passes through inlet 301 of orifice 302, to flow into the blade inlet. The air that has flown in is pressurized between blades 205, to flow out through the blade outlet. The air that has flown out is gradually converted from dynamical pressure to static pressure when passing through spiral casing 304, to be discharged to discharge outlet 303.
In
A description is made for the detailed specifications of this blade 205 in reference to
The relationship among X1: the distance between the position where twisting of blade 205 starts and the rotation center of shaft 309; D1: the internal diameter of the fan (plural blades 205 circularly arranged); and D2: the external diameter of the fan, is to be D1/2<X1≦D1/2+0.9(D2−D1)/2.
The relationship between Y1: the distance between the position where axial twisting starts and lateral plate 3; and H: the blade height, is to be 0.2H<Y1≦H.
Here, for a component same as that of the fifth exemplary embodiment, the same mark is given to omit its description.
The relationship between X1: the distance between the position where twisting of blade 205 starts and the rotation center of shaft 309; and D0: the external diameter of main plate 202, is to be D0≦2*X1. In other words, D0/2, which is the radius of main plate 202, is equal to or smaller than X1. Blade 205 at the side of main plate 202 expands to end surface 206 of main plate 2 at the opposite side of the lateral plate. In other words, D0: the external diameter of main plate 202, is larger than D1: the internal diameter of the fan.
The above-mentioned makeup alleviates an increase of the flow velocity between blades at main plate 202 at an operating point in the large air volume and low static pressure zone, thus reducing turbulent flow noise involved in exfoliation. Further, this makeup increases the workload of blade 205 at main plate 202 at an operating point in the small flow volume and high static pressure zone, thus preventing a decrease in aerodynamic performance. Moreover, a simple and easy stripping method can be used to produce centrifugal fan 7 with high efficiency and low noise at low cost in a short time.
Here, for a component same as that of the fifth and sixth exemplary embodiments, the same mark is given to omit its description.
In
For a component same as that of the exemplary embodiments fifth through seventh, the same mark is given to omit its description. In this embodiment, the surface of dorsal side 210 of blade 205 in the exemplary embodiments fifth through seventh is made so as to be rough or to have a large number of asperities. This makeup allows the mainstream range unevenly distributed at the ventral side of blade 205 between blades to be expanded toward the zone of dorsal side 210 of blade 205, thus uniformizing the flow between blades. Then, turbulent flow noise involved in exfoliation and deterioration of efficiency are reduced.
An air conditioner, ventilating blower, air purifier, humidifier, or dehumidifier, with a built-in centrifugal fan according to one of the first exemplary embodiment to the fifth (not illustrated).
A centrifugal fan according to the present invention alleviates collision, exfoliation, and development of a boundary layer, of blades; increases the efficiency in work on a blade surface; and improves the total pressure efficiency of the fan. Further, this fan suppresses the occurrence of turbulent flow noise caused by collision, exfoliation, and development of a boundary layer, and by exfoliation and development of a boundary layer on the dorsal side of the blade. This fan is useful for a ventilating blower, air conditioner, dehumidifier, humidifier, or air purifier.
Number | Date | Country | Kind |
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2003-177979 | Jun 2003 | JP | national |
2003-274695 | Jul 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2004/009083 | 6/22/2004 | WO | 00 | 12/21/2005 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2005/003566 | 1/13/2005 | WO | A |
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465439 | Vinal | Dec 1891 | A |
4647271 | Nagai et al. | Mar 1987 | A |
5169290 | Chou | Dec 1992 | A |
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Number | Date | Country | |
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20060177304 A1 | Aug 2006 | US |