The present invention relates to a centrifugal fan, and a fan equipped with a sound-muffling box and using the centrifugal fan.
At a casing outlet of a centrifugal fan with a scroll casing, velocity of gas blown out from an outer peripheral side (opposite tongue-part-side) of a casing is high. Further, a gas flow blown out from the casing outlet is liable to be bent in a rotational direction of an impeller. Accordingly, in the centrifugal fan with a scroll casing, a pressure loss is generated due to bending of a gas flow toward an discharge duct from the casing outlet. For the reduction of such a pressure loss, in a conventional centrifugal fan the blowout direction of a gas flow at an outer peripheral portion of the casing where gas velocity is high is directed toward an area in the vicinity of a center portion of the discharge duct.
Hereinafter, the conventional centrifugal fan is described with reference to
As shown in
As shown in
That is, a gas flow blown out from the opposite tongue-part-side of casing 106a does not flow along a wall surface of discharge duct 107a. The blowout direction of the gas flow is directed to a center portion between an upper side and a lower side of discharge duct 107a in
On the other hand, velocity of outlet gas flow 110b is high at an outer peripheral side of casing 106b. Accordingly, in the inside of discharge duct 107b, gas velocity at an upper side is higher than gas velocity at the center portion between the upper side and a lower side of discharge duct 107b. As a result, when discharge duct 107b is bent in the same direction as rotational direction 114 at a downstream portion thereof, a gas flow having a high gas velocity passes at an outer peripheral side of a bent portion, and the gas flow smoothly flows along bending of discharge duct 107b. On the other hand, when discharge duct 107b is bent in the direction opposite to rotational direction 114 at the downstream portion thereof, a gas flow having high gas velocity passes an inner side of the bent portion and hence, the turbulence of gas flow is generated at the bent portion of discharge duct 107b. Thus, a pressure loss is increased.
In PTL 1, casing 106a is rotated in rotational direction 114 of impeller 109. Accordingly, in outlet gas flow 110a, outlet gas flow 110a having high gas velocity at an outer peripheral side of casing 106a flows into an area in the vicinity of a center portion between the upper side and the lower side of discharge duct 107a. Then, in the area in the vicinity of the center of discharge duct 107a, outlet gas flow 110a spreads over the whole discharge duct 107a, and flows in discharge duct 107a.
Outlet gas flow 110a having high velocity is collected to the center portion of discharge duct 107a and hence, whichever direction discharge duct 107a is bent, a pressure loss generated by bending discharge duct 107a is reduced. Accordingly, it is possible to provide centrifugal fan 101a having a small pressure loss irrelevant to the bending direction of discharge duct 107a.
However, when discharge duct 107a is bent in the direction opposite to the rotational direction of impeller 109 on a downstream side of discharge duct 107a, it is necessary to increase a distance between the bent portion and the outlet 102a.
PTL 1: Unexamined Japanese Patent Publication No. 11-294393
In such a conventional centrifugal fan, a gas flow having high velocity can be collected to the center portion between the upper side and the lower side of discharge duct 107a shown in
The centrifugal fan of the present invention includes: a casing having a scroll; and an impeller disposed inside the casing. The casing includes a side plate having a suction port. The scroll includes an outlet. An discharge duct is connected to the casing. An outlet gas flow blown out from the outlet is parallel to a plane orthogonal to a rotational axis of the impeller. At least one of a tongue-part-side wall surface on a tongue-part-side extending from a casing outlet of the casing and an opposite tongue-part-side wall surface on a side opposite to the tongue-part-side extending from the casing outlet protrudes into the inside of the discharge duct. As viewed from the direction orthogonal to the suction port, the outlet gas flow is bent toward the side opposite to the tongue-part-side from the tongue-part-side at a predetermined angle and the outlet gas flow is formed into an discharge duct internal gas flow.
The scroll gas passage enlarging portion is increased by the tongue-part-side wall surface, the opposite tongue-part-side wall surface or both the tongue-part-side wall surface and the opposite tongue-part-side wall surface and hence, a velocity of an outlet gas flow is sufficiently dropped so that the outlet gas flow is smoothly introduced into the discharge duct. Accordingly, in the outlet gas flow, the conversion into a static pressure from a dynamic pressure can be sufficiently performed and hence, a pressure loss is prevented whereby lowering of performance of the centrifugal fan can be prevented.
Hereinafter, exemplary embodiments of the present invention are described with reference to drawings.
Opposite tongue-part-side wall surface 14 of scroll 5 on an opposite tongue part 13b side and tongue-part-side wall surface 15 of scroll 5 on a tongue part 13a side protrude into the inside of discharge duct 7. Opposite tongue-part-side wall surface 14 does not reach the center of discharge duct 7, and an end portion of opposite tongue-part-side wall surface 14 is disposed at a position in an upper half of discharge duct 7 in
Discharge duct 7 is connected to outlet 2 such that outlet gas flow 10 which flows in outlet 2 is bent parallel to a plane orthogonal to rotation axis 24 of impeller 9 and toward an opposite tongue part 13b side on a side opposite to tongue part 13a of scroll 5. That is, as viewed from the direction orthogonal to suction port 3, outlet gas flow 10 is bent at a predetermined angle θ′ toward the opposite tongue part 13b side from a tongue part 13a side, and forms discharge duct internal gas flow 11 which flows in discharge duct 7. Predetermined angle θ′ is larger than 0 degree and smaller than 45 degrees, and preferably more than or equal to 20 degrees and less than or equal to 30 degrees.
Since θ is expressed as θ=180−θ′ in
Discharge duct internal gas flow 11 is also parallel to a plane orthogonal to rotation axis 24 of impeller 9.
Tongue part opposedly facing position 13c is a position where a perpendicular extending downwardly to opposite tongue-part-side wall surface 14 from tongue part 13a intersects with opposite tongue-part-side wall surface 14. Connection portion 26 on an opposite tongue part 13b side between casing 6 and discharge duct 7 is provided closer to impeller 9 side than to tongue part opposedly facing position 13c.
The manner of operation and advantageous effects brought about by the above-mentioned constitution of centrifugal fan 1 are described. When impeller 9 is rotated, a gas which passes through suction duct 8 flows into the inside of casing 6 from suction port 3 by way of impeller 9, and a pressure of the gas is boosted inside casing 6, and the gas flows out into discharge duct 7 from outlet 2.
Here, the most characterizing part of the first exemplary embodiment is described. In the first exemplary embodiment, opposite tongue-part-side wall surface 14 and tongue-part-side wall surface 15 are formed inside discharge duct 7 such that scroll 5 protrudes into the inside of discharge duct 7, thus ensuring scroll gas passage enlarging portion 16. Accordingly, a gas which reaches casing outlet 6a lowers a velocity thereof sufficiently in scroll gas passage enlarging potion 16 and hence, the conversion into a static pressure from a dynamic pressure is accelerated, and the gas flows out into discharge duct 7.
Further, due to the formation of tongue-part-side wall surface 15, outlet gas flow 10 which impinges on tongue part 13a is guided to the inside of discharge duct 7 along tongue-part-side wall surface 15. Since outlet gas flow 10 is smoothly guided into discharge duct 7 by tongue-part-side wall surface 15 in this manner, a pressure loss caused by the sudden enlargement of the gas passage from tongue part 13a to discharge duct 7 can be prevented.
Accordingly, it is desirable that tongue-part-side wall surface 15 protruding into the inside of discharge duct 7 is configured such that open end of tongue-part-side wall surface 15a is brought into contact with discharge duct wall surface 7a. However, open end of tongue-part-side wall surface 15a is not necessarily brought into contact with discharge duct wall surface 7a.
A velocity of outlet gas flow 10 is higher on an outer peripheral side of casing 6, that is, on an opposite tongue part 13b side. Outlet gas flow 10 on the opposite tongue part 13b side is bent by opposite tongue-part-side wall surface 14 in the direction of discharge duct internal gas flow 11 at a center portion of discharge duct 7. In this manner, in centrifugal fan 1 of the first exemplary embodiment, the velocity of outlet gas flow 10 at the center portion in the inside of discharge duct 7 becomes high. Accordingly, whichever direction discharge duct 7 is bent at a bent portion thereof on a downstream side, the increase of a pressure loss can be suppressed. That is, compared with the case where outlet gas flow 10 flows straightly and forms discharge duct internal gas flow 11, a distance from outlet 2 to the bent portion of discharge duct 7 in the first exemplary embodiment can be made small.
Discharge duct 7 is connected to casing 6 such that discharge duct 7 is arranged closer to an impeller 9 side than tongue part facing position 13c is and hence, centrifugal fan 1 can be miniaturized.
Further, discharge duct 7 is connected to casing 6 such that a central axis of discharge duct 7 is arranged close to impeller 9 and hence, centrifugal fan 1 can be miniaturized.
From a viewpoint of miniaturizing centrifugal fan 1, it is desirable that discharge duct 7 is connected to casing 6 such that the central axis of discharge duct 7 passes rotation axis 24 (or a position in the vicinity of rotation axis 24) of impeller 9.
Compared to the centrifugal fan shown in
As described above, according to the centrifugal fan 1 of first exemplary embodiment of the present invention, whichever direction discharge duct 7 is bent, the pressure loss caused by bending of discharge duct 7 can be reduced and, at the same time, casing 6 can be miniaturized while suppressing the lowering of performance (static pressure). Further, it is unnecessary to prepare two kinds of parts that is, a part for the rightward rotation and a part for the leftward rotation in conformity with the bending direction of discharge duct 7 with respect to the parts of centrifugal fan 1 such as casing 6. Accordingly, the lowering of the pressure loss can be suppressed irrespective of the bending direction of discharge duct 7.
In the first exemplary embodiment, both of opposite tongue-part-side wall surface 14 on an opposite tongue part 13b side and tongue-part-side wall surface 15 on a tongue part 13a side protrude into the inside of discharge duct 7 in casing 6. However, it is sufficient that either one of opposite tongue-part-side wall surface 14 on the opposite tongue part 13b side and tongue-part-side wall surface 15 on tongue part 13a side protrudes into the inside of discharge duct 7. In this case, the first exemplary embodiment can acquire advantageous effects brought about only either one of opposite tongue-part-side wall surface 14 on the opposite tongue part 13b side and tongue-part-side wall surface 15 on tongue part 13a side.
In the second exemplary embodiment of the present invention, constitutional elements having the same constitution as the corresponding constitutional elements of the first exemplary embodiment are given the same symbols, and the detailed description of these constitutional elements is omitted and only different parts are described.
Centrifugal fan 1 shown in
The manner of operation and advantageous effects brought about by the above-mentioned constitution of centrifugal fan 1 are described.
With respect to ensuring of scroll gas passage enlarging potion 16, the prevention of the sudden enlargement of the gas passage from tongue part 13a to discharge duct 7, and blowing of outlet gas flow 10 having high velocity at the outer peripheral portion of casing 6 into a center portion between an upper side and a lower side of discharge duct 7, the second exemplary embodiment has the constitution exactly same as the constitution explained in conjunction with the first exemplary embodiment. Impeller outlet gas flow 22 which is directly blown out from impeller 9 and has high velocity is liable to be influenced by the sudden enlargement of the gas passage. However, tongue-part-side wall surface width 15c and impeller width 9a have the same size and hence, impeller outlet gas flow 22 flows along tongue-part-side wall surface 15. Accordingly, impeller outlet gas flow 22 is smoothly guided to the inside of discharge duct 7 through discharge adapter 17.
On the other hand, velocity of side-plate-side outlet gas flow 23 on a side plate 4 side of impeller 9 is low. That is, side-plate-side outlet gas flow 23 is minimally influenced by a sudden enlarging portion of the gas passage formed in gap 21 portions so that side-plate-side outlet gas flow 23 flows into a lower side of discharge adapter 17 and is guided to discharge duct 7. In this manner, due to the formation of gaps 21, impeller outlet gas flow 22 having high velocity and side-plate-side outlet gas flow 23 having low velocity are smoothly guided into the inside of discharge duct 7 without colliding with each other and hence, the pressure loss of impeller outlet gas flow 22 and the pressure loss of side-plate-side outlet gas flow 23 can be prevented.
Discharge adapter 17 connects casing outlet 6a having a quadrangular shape following a shape of the extension of scroll 5 and discharge duct 7 having a circular shape. Discharge adapter 17 is configured such that discharge adapter 17 has a circular shape on a scroll 5 side, and a circular cross-sectional area of discharge adapter 17 is gradually decreased toward an discharge duct 7 side. Outlet gas flow 10 flows into the inside of casing 6 through impeller 9, pressure of outlet gas flow 10 is boosted inside casing 6, and outlet gas flow 10 reaches casing outlet 6a. Outlet gas flow 10 is smoothly guided to discharge duct 7 from casing outlet 6a by discharge adapter 17. At the same time, outlet gas flow 10 is directed to a center portion of discharge duct 7. Accordingly, a diameter of discharge duct 7 can be reduced. Discharge duct 7 is installed by being inserted into discharge adapter 17. A portion of casing 6 is inserted into discharge adapter 17 and hence, centrifugal fan 1 can be miniaturized.
In this manner, in centrifugal fan 1 according to the second exemplary embodiment of the present invention, casing 6 can be miniaturized, discharge duct 7 can be also miniaturized, and the installation workability can be also improved while suppressing the lowering of performance (static pressure).
In the second exemplary embodiment, tongue-part-side wall surface 15 has a flat planar shape. However, tongue-part-side wall surface sides 15b may be raised toward the opposite tongue part 13b side with respect to the gas supply direction or may be bent in the direction toward the tongue part 13a side.
The manner of operation and advantageous effects of centrifugal fan 1 shown in
By forming the plurality of small holes 20 in opposite tongue-part-side wall surface 14 and tongue-part-side wall surface 15, an energy of gas flow noises passes through small holes 20 so that the energy propagates to spaces A, B shown in
As a result, a height of discharge duct 7 and a height of suction duct 8 can be set equal to each other. Accordingly, when discharge duct 7 and suction duct 8 are fixed to a floor or ceiling using members, a length of the members can be unified.
In the second exemplary embodiment, gaps 21 are disposed between tongue-part-side wall surface sides 15b and discharge adapter 17. However, gaps 21 may be disposed between tongue-part-side wall surface sides 15b and discharge duct 7.
In a third exemplary embodiment of the present invention, constitutional elements having the same constitution as the corresponding constitutional elements of the first and second exemplary embodiments are given the same symbols, and the description of these constitutional elements is omitted and only different parts are described.
The fan equipped with a sound-muffling box according to the third exemplary embodiment includes: either one of centrifugal fans 1 described in the first and second exemplary embodiments; and box-shaped body 50 which incorporates centrifugal fan 1 therein. As shown in
Casing outlet 6a is connected to discharge duct 59 by connecting discharge adapter 52 to discharge duct 59. Further, discharge adapter 52 is disposed at the center of outlet panel 53, and suction adapter 55 is disposed at the center of suction panel 56. Although opposite tongue-part-side wall surface 14 and tongue-part-side wall surface 15 are disposed inside discharge adapter 52 in the third exemplary embodiment, in the same manner as the first exemplary embodiment or the second exemplary embodiment, either one of opposite tongue-part-side wall surface 14 and tongue-part-side wall surface 15 may be disposed inside discharge adapter 52.
Top panel 60, bottom panel 61 and side panels 58 are positioned between outlet panel 53 and suction panel 56. Top panel 60 and bottom panel 61 are panels of body 50 which cover a top surface and a bottom surface of centrifugal fan 1, respectively. Checkup panel 57 detachably fixed to side panel 58 faces side plate 4 of centrifugal fan 1. Accordingly, after removing checkup panel 57 from side panel 58, an operator who enters from wall surface checkup opening 63 can observe impeller 9 and motor 62 fixed to side plate 4 through checkup panel opening 64.
Body blowout port 51 is formed at the center of outlet panel 53, and outlet panel 53 faces casing outlet 6a of centrifugal fan 1. In the third exemplary embodiment, outlet panel 53 and centrifugal fan 1 are connected and fixed to each other in a state where outlet panel 53 and centrifugal fan 1 are arranged close to each other. However, outlet panel 53 and centrifugal fan 1 may be connected and fixed to each other by way of an intermediate member.
Body suction port gas flow 66 supplied through body suction port 54 passes centrifugal fan 1 and flows out as body blowout port gas flow 67 through discharge duct 59 connected to discharge adapter 52 and suction duct 65 connected to suction adapter 55. Discharge adapter 52 is disposed at the center of outlet panel 53 and suction adapter 55 is disposed at the center of suction panel 56, and discharge adapter 52 faces suction adapter 55. Accordingly, discharge duct 59 and suction duct 65 are installed on the same central axis 68. By providing body suction port 54 at the center of suction panel 56, body suction port gas flow 66 from suction duct 65 smoothly flows into body suction port 54. For this reason, it is desirable that body suction port 54 be provided at the center of suction panel 56.
Wall surface checkup opening 63 is provided in the vicinity of checkup panel 57 so that centrifugal fan 1 can be checked up. Body 50 is disposed in attic 74 and hence, the miniaturization of centrifugal fan 1 leads to the miniaturization of body 50. Accordingly, even when attic 74 is narrow, body 50 can be easily installed.
The manner of operation and advantageous effects brought about by the fan equipped with a sound-muffling box which uses centrifugal fan 1 according to the third exemplary embodiment of the present invention are described.
As shown in
The upside-down installation of body 50 is effectively applicable to a case where the inside of attic 74 shown in
As shown in
Further, a distance between outlet panel 53 and centrifugal fan 1 is minimized so that body 50 can be miniaturized. Accordingly, it is desirable that outlet panel 53 be in contact with casing outlet 6a of centrifugal fan 1. However, it is not always necessary to bring outlet panel 53 into contact with casing outlet 6a.
In this manner, according to the fan equipped with a sound-muffling box which uses centrifugal fan 1 according to the third exemplary embodiment of the present invention, the installation workability is improved and body 50 is miniaturized while suppressing the lowering of the performance (static pressure).
The present invention is applicable to a ventilation blower such as a duct fan and to a centrifugal fan used in an air conditioner or the like. The present invention is also applicable to cooling of installation equipment by using a gas flow from a body blowout port besides the conveyance of air by a ventilation blower or the like.
1 centrifugal fan
2 outlet
3 suction port
4 side plate
5 scroll
6 casing
6
a casing outlet
7 discharge duct
7
a discharge duct wall surface
8 suction duct
9 impeller
9
a impeller width
10 outlet gas flow
11 discharge duct internal gas flow
13
a tongue part
13
b opposite tongue part
13
c tongue part facing position
14 opposite tongue-part-side wall surface
15 tongue-part-side wall surface
15
a open end of tongue-part-side wall surface
15
b tongue-part-side wall surface side
15
c tongue-part-side wall surface width
16 scroll gas passage enlarging potion
17, 52 discharge adapter
17
a discharge adapter inner surface
19 sound absorbing member
20 small hole
21 gap
22 impeller outlet gas flow
23 side-plate-side outlet gas flow
24 rotation axis
25 central axis
26 connection portion
50 body
51 body blowout port
53 outlet panel
54 body suction port
55 suction adapter
56 suction panel
57 checkup panel
58 side panel
59 discharge duct
60 top panel
61 bottom panel
62 motor
63 wall surface checkup opening
64 checkup panel opening
65 suction duct
66 body suction port gas flow
67 body blowout port gas flow
68 same central axis
70 room
71 wall surface suction port
72 wall surface outlet
73 outdoor
74 attic
Number | Date | Country | Kind |
---|---|---|---|
2012-280667 | Dec 2012 | JP | national |
2013-059528 | Mar 2013 | JP | national |
2013-191426 | Sep 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2013/007368 | 12/16/2013 | WO | 00 |