The present disclosure relates to a centrifugal fan and a rotary electric machine.
A centrifugal fan sucks a fluid by a rotary bladed wheel in the rotation-axis direction and discharges the fluid in the rotation-radius direction, and is used for carrying a gas such as air or a liquid such a coolant.
For example, Patent Document 1 discloses a centrifugal fan having a plurality of blades arranged in the circumferential direction, a disk-shaped or bowl-shaped hub provided at one end in the axial direction of the blades, and an annular shroud provided at the other end in the axial direction of the blades. Further, in Patent Document 1, auxiliary blades are provided to the annular shroud, and the shapes or the intervals of the blades or the auxiliary blades are changed, thereby achieving improvement in flow-amount performance and noise reduction.
Patent Document 1 discloses that the blades and the auxiliary blades are arranged at random intervals or the numbers of the blades and the auxiliary blades are changed, thereby modulating frequencies of noise generated by the centrifugal fan, to reduce noise having specific frequencies. However, in a centrifugal fan having such a conventional structure, for example, where the number of blades is denoted by Z, if the number of blades Z is changed to modulate frequencies generated from the centrifugal fan, large-noise-value components modulated to a frequency band lower than the number of blades Z and large-noise-value components modulated to a frequency band higher than the number of blades Z are generated simultaneously, thus causing a problem of bringing an uncomfortable feeling. This is due to nz noise represented by frequencies of n×Z, where n is the rotation speed, and large-noise-value components modulated to frequencies of Z−1, Z−2, . . . lower than the blade number Z and large-noise-value components modulated to frequencies of Z+1, Z+2, . . . higher than the blade number Z are generated simultaneously. In particular, in a case of applying a centrifugal fan for cooling an on-vehicle rotary electric machine, noise in a low frequency band does not stand out because of masking by engine sound, while there is a problem of bringing a significantly uncomfortable feeling when noise values in a high-frequency band are great.
The present disclosure has been made to solve the above conventional problem, and an object of the present disclosure is to reduce noise values in a high-frequency band without reducing the flow amount in a centrifugal fan having a plurality of blades arranged at unequal intervals.
A centrifugal fan according to the present disclosure includes: a main plate having a rotation center; and a plurality of blades extending from the main plate in a direction of a rotation axis passing the rotation center. The plurality of blades include, at least partially, an arrangement in which intervals between the adjacent blades are unequal intervals. A length direction of each blade extends from an inner circumferential side to an outer circumferential side of the main plate. In a pair of the blades adjacent to each other with a smallest interval in a rotation direction among the plurality of blades, the blade positioned on a backward side in the rotation direction and the blade positioned on a forward side in the rotation direction are different in outer-circumferential-side shapes, and an action of discharging a fluid toward the outer circumferential side by the blade positioned on the backward side in the rotation direction is made smaller as compared to the blade positioned on the forward side in the rotation direction.
The centrifugal fan according to the present disclosure makes it possible to reduce noise values in a high-frequency band without reducing the flow amount.
Hereinafter, embodiments will be described with reference to the drawings. In the drawings, the same reference characters denote the same or corresponding parts. In the following embodiments, air is used as an example of a fluid. However, without limitation thereto, another gas or a liquid such as a coolant may be used.
Hereinafter, a centrifugal fan according to embodiment 1 will be described with reference to the drawings.
Each arm-shaped plate 3 is formed to extend outward from a part of the outer circumference of the main plate 2, and is present on the same plane as the main plate 2. The arm-shaped plate 3 may be provided with a strength-reinforcement rib or the like. An outer circumferential part (indicated by a solid line in the drawing) of the main plate 2 may be present between two adjacent arm-shaped plates 3, or adjacent arm-shaped plates 3 may be connected to each other so that an outer circumferential part of the main plate 2 is not present therebetween (the outer circumferential part position of the main plate 2 is indicated by a broken line in the drawing).
Each blade 4 has a shape that stands approximately orthogonally in the rotation-axis direction from the outer circumferential end of the arm-shaped plate 3, and is a part approximately parallel to the rotation axis. The blade 4 may not necessarily be formed orthogonally to the main plate 2, and may be formed to have a certain angle with respect to the main plate 2.
A cooling hole 5 may be provided in the main plate 2 or the arm-shaped plate 3 extending from the main plate 2. The shape of the cooling hole 5 may be a round shape, an elliptic shape, or a substantially polygonal shape, and a plurality of cooling holes 5 may be provided. In a case of providing a plurality of cooling holes 5, the shapes of the cooling holes 5 may be different from each other. The cooling hole 5 provided in the main plate 2 or the arm-shaped plate 3 extending from the main plate 2 may be rounded or chamfered at a hole end part on the blade 4 side so as to reduce the flow-passage resistance for a flow sucked into the rotor.
With the above structure, the centrifugal fan operates such that, when the main plate 2 rotates, wind to be discharged outward along the blades 4 is generated and air flowing into the central part of the main plate 2 is discharged to the outer circumferential side. As shown at a blade 4_3 part in
The rotation-center side of the blade 4 is the forward side in the rotation direction, and the outer circumferential side of the blade 4 is the backward side in the rotation direction. Such blades 4 are generally called backward blades, and form a centrifugal fan also called turbofan that sucks air from the axial direction and blows out the air around the entire circumference. The blade 4 does not have a flat surface, but has such a curved surface that, for example, as seen from the outer side in
Further, the blades 4 are formed at unequal intervals in the rotation direction. The unequal intervals are defined such that, as seen in the rotation-axis direction, an angle P formed by the outer circumferential ends of the adjacent blades with respect to the rotation center is not the same among the blades. In embodiment 1, as a typical configuration, the angles P formed by all the pairs of adjacent blades with respect to the rotation center are different from each other. Such an arrangement that the intervals between the adjacent blades are unequal intervals may be included at least partially. An arrangement in which the angle P is the same between different pairs of blades among multiple blades may be included partially, but it is desirable that a larger number of different angles P than half the number of the blades are included.
Here, parameters specifying the shapes of the blades 4 will be described with reference to
As shown in
As shown in
In a cross-section perpendicular to the rotation axis, a warp radius on the outer circumferential side of each blade 4 is denoted by S, and the warp radii of the respective blades 4_1, 4_2, . . . , 4_Z are denoted by S1, S2, . . . , SZ. As described above, in the present embodiment, the inner circumferential side of the blade is concave and the outer circumferential side of the blade is convex with respect to the rotation direction, and the inner circumferential side and the outer circumferential side are smoothly connected to each other. As shown in
In the present embodiment, the warp radius S2 of the blade 4_2 positioned on the backward side in the rotation direction, of the pair of two blades adjacent to each other with the smallest interval in the rotation direction, is smaller than the warp radii of all the other blades. That is, the blade 4_2 is set to satisfy S2<(smallest one of S1, S3, . . . , SZ). Here, the two blades adjacent to each other with the smallest interval are the pair of blades forming the angle P1 which is the smallest one of the angles P formed by the outermost circumferential ends of two blades with respect to the rotation center O.
The warp radius S2 of the blade 4_2 positioned on the backward side in the rotation direction, of the pair of two blades adjacent to each other with the smallest interval in the rotation direction, may be set to be smaller than at least the warp radius S1 of the blade 4_1 positioned on the forward side in the rotation direction.
As described above, if the warp radius S2 of the blade 4_2 is set to be smaller than the warp radii of all the other blades or the warp radius S1 of the blade 4_1, an action of blowing out a flow in the centrifugal direction from the blade 4_2 becomes smaller as compared to the other blades, so that sharp change in the flow rate occurring between the forward and backward sides of the blade 4_2 is suppressed. As the interval between the blades becomes narrower, higher-frequency noise is likely to occur. Since the interval between the blade 4_1 and the blade 4_2 is narrowest, reducing the warp radius S2 of the blade 4_2 is most effective for reducing high-frequency nz noise.
Here, nz noise will be described. The nz noise is noise having discrete frequencies generated from the centrifugal fan and depending on the rotation speed, and is described by a frequency of n×Z, where n is the rotation speed and Z is the number of blades. For example, in a case where a fan having six blades (Z=6) arranged at equal intervals (equal pitch) is rotated at a rotation speed of 6000 rpm (frequency: 100 Hz), nz noise of 600 Hz occurs. In a case where the rotation speed is 1.5 times, i.e., 9000 rpm (frequency: 150 Hz), nz noise having a frequency of 1.5 times, i.e., 900 Hz occurs.
A centrifugal fan obtained by modifying the centrifugal fan having unequal intervals in Comparative example 1 such that the warp radius of the blade positioned on the backward side, of the two blades having the smallest interval, is set to be smaller than the warp radius of the forward-side blade, is defined as the centrifugal fan of embodiment 1, and the nz noise thereof is shown in
As described above, in the centrifugal fan having blades with unequal intervals, high-frequency components arise from the blades at a narrow-interval part. Therefore, the blade positioned on the backward side, of the two blades having the smallest interval, is designed to have such a shape as to suppress sharp change in the flow rate. In embodiment 1, this shape is made such that the warp radius of the blade positioned on the backward side, of the two blades having the smallest interval, is smaller than at least the warp radius of the forward-side blade. Here, the shape of the backward-side blade for suppressing sharp change in the flow rate refers to such a shape that the blade action of discharging air to the outer circumferential side becomes smaller as compared to the forward-side blade. It is noted that, depending on the parameters for changing the shape, the flow amount of the centrifugal fan might be reduced if the action is excessively reduced.
In the present embodiment, the warp radius S2 on the outer circumferential side of the blade positioned on the backward side in the rotation direction, of the two blades having the smallest intervals, is desirably set to be not greater than half the warp radius S1 on the outer circumferential side of the blade positioned on the forward side, and more desirably set to be not greater than ⅓ thereof. By setting the warp radius S2 to be not greater than ½ or ⅓ of the warp radius S1, high-frequency components of noise are further reduced.
In addition to the relationship between the warp radii of the two blades having the smallest interval, the warp radius on the outer circumferential side of the blade positioned on the backward side in the rotation direction, of the two blades having the second or third smallest interval may be set to be smaller than the warp radius on the outer circumferential side of the blade positioned on the forward side. In the present embodiment, the blades 4_4 and 4_5 in
As described above, according to the present embodiment, in the centrifugal fan, the blades are arranged at unequal intervals, and the warp radius S2 on the outer circumferential side of the blade positioned on the backward side in the rotation direction, of the two blades having the smallest interval, is set to be smaller than the warp radius S1 on the outer circumferential side of the blade positioned on the forward side. Thus, the same flow amount as that of a centrifugal fan having the same number of blades with equal intervals can be achieved, and high-frequency components of noise are reduced as compared to a conventional centrifugal fan having an unequal-interval configuration. Accordingly, the effect of A-weighted correction increases and the A-weighted sound pressure level of noise generated from the centrifugal fan can be greatly reduced.
In the above description, the example in which, as seen from the outer side of the blade 4, the inner-circumferential-side surface is concave and the outer-circumferential-side surface is convex, and these surfaces are smoothly connected to each other to form a curved surface, has been shown, but this shape may be changed. As long as the warp radius on the outer circumferential side of the blade positioned on the backward side in the rotation direction, of the two blades having the smallest interval, is smaller than the warp radius on the outer circumferential side of the blade positioned on the forward side, the blades 4 may have such shapes that, partially or in all, incline at appropriate angles with respect to the rotation axis, and the shapes of the blades 4 may be straight shapes, arc shapes, or S shapes as seen in the axial direction. Further, the blade shapes of the blades 4 may be the same or may be a combination of a plurality of blade shapes.
Since the blades are arranged at unequal intervals, the positions of the arm-shaped plates 3 may also be arranged at unequal intervals in the rotation direction, and two adjacent arm-shaped plates 3 may be formed in such a shape that the ring-shaped part of the main plate 2 is not exposed therebetween, i.e., the base parts of the two arm-shaped plates 3 connecting to the main plate 2 may be partially connected to each other.
The blade 4 is provided at the outer circumferential end of the arm-shaped plate 3 extending in the radial direction. Therefore, it is also possible to form the arm-shaped plates 3 and the blades 4 continuously from the main plate 2 through plate bending work by making a cut in the main plate 2 and bending parts thereof to stand up. However, each blade 4 need not be provided at the outer circumferential end of the arm-shaped plate 3 extending in the radial direction, and may be formed within the arm-shaped plate 3.
The cooling holes 5 may be provided in all the arm-shaped plates 3, or the cooling hole 5 may be provided in only one of them. Besides formation of the cooling hole 5, a part in the radial direction of the arm-shaped plate 3 may be thinned so as to increase air flowing in the axial direction. For example, the arm-shaped plate 3 in which the cooling hole 5 is not provided may be provided with a cutout at a rotation forward or backward edge in the radial direction, whereby air flowing in the axial direction can be increased. Desirably, the centrifugal fan 1 is arranged so that air passes through the cooling hole 5 and then readily flows in the direction opposite to the inclination direction of the blade 4. The air having passed through the cooling hole 5 moves toward the rotation-axis direction of the centrifugal fan while partially flowing in the centrifugal direction as the main plate 2 rotates. In addition, providing the cooling holes 5 in the main plate 2 and the arm-shaped plates 3 can reduce the weight. Further, by providing more cooling holes 5 at a part where the arm-shaped plates 3 are provided densely as described above, the center of gravity of the centrifugal fan 1 can be made close to the rotation center, whereby imbalance can be corrected.
An annular shroud may be provided at ends of the blades 4 on the side opposite to the main plate 2.
Hereinafter, a centrifugal fan according to embodiment 2 will be described.
In the above embodiment 1, considering the fact that high-frequency components are generated by blades having a narrow interval in a centrifugal fan having blades with unequal intervals, the warp radius on the outer circumferential side of the blade positioned on the backward side, of the two blades having the smallest interval, is set to be smaller than the warp radius on the outer circumferential side of the forward-side blade, thereby suppressing sharp change in the flow rate at the blade positioned on the backward side. In embodiment 2, an example in which the exit angle θ2 of the blade 4_2 positioned on the backward side shown in
The exit angle θ2 of the blade 4_2 positioned on the backward side, of the two blades having the smallest interval, is set to be smaller than the exit angles of all the other blades. That is, the following expression is satisfied.
By making the exit angle small as described above, disturbance of air separating from the outer periphery of the blade 4 is reduced. Thus, an effect of reducing high-frequency components of noise is provided as in embodiment 1.
It is noted that the exit angle θ2 of the blade 4_2 positioned on the backward side in the rotation direction, of the two blades having the smallest interval, may be set to be smaller than at least the exit angle θ1 of the blade 4_1 positioned on the forward side, and therefore the exit angles may be set to satisfy 0<θ2<θ1. As a result, sharp change in the flow rate on the outer circumferential side of the blade 4_2 can be suppressed, whereby high-frequency components of noise can be reduced. However, if θ is extremely small, an effect of the blade discharging air to the outer circumferential side is reduced, so that air blow performance might be reduced. Therefore, θ2 may be an angle in a range of 20° to 70° and smaller than θ1 by about 5° to 15°.
As described above, according to embodiment 2, in the centrifugal fan, the blades are arranged at unequal intervals, and the exit angle θ2 of the blade positioned on the backward side in the rotation direction, of the two blades having the smallest interval, is set to be smaller than at least the exit angle of the blade positioned on the forward side. Thus, high-frequency components of noise are reduced as compared to a conventional centrifugal fan having an unequal-interval configuration.
Hereinafter, a centrifugal fan according to embodiment 3 will be described.
In embodiment 3, considering the fact that high-frequency components are generated by blades having a narrow interval in a centrifugal fan having blades with unequal intervals, an example in which the outer radius R2 of the blade 4_2 positioned on the backward side, of the two blades having the smallest interval, is adjusted will be described.
The blade outer radius R2 of the blade 4_2 positioned on the backward side, of the two blades having the smallest interval, is set to be smaller than the blade outer radii of all the other blades. That is, the following expression is satisfied.
By this setting, a phenomenon in which disturbance occurring at the blade 4_1 positioned just on the forward side in the rotation direction is disturbed again by the backward-side blade 4_2, is suppressed. As a result, sharp change in the flow rate on the outer circumferential side of the blade 4_2 can be suppressed and thus high-frequency components of noise can be reduced.
However, if R2 is extremely small as compared to the other outer radii, the effect of the blade discharging air to the outer circumferential side is reduced, so that air blow performance might be reduced. Therefore, the outer radius R2 of the blade positioned on the backward side in the rotation direction, of the two blades having the smallest interval, as shown in
As described above, according to embodiment 3, in the centrifugal fan, the blades are arranged at unequal intervals, and the outer radius R2 of the blade positioned on the backward side in the rotation direction, of the two blades having the smallest interval, is set to be smaller than at least the outer radius R1 of the blade positioned on the forward side. Thus, high-frequency components of noise are reduced as compared to a conventional centrifugal fan having an unequal-interval configuration.
Hereinafter, a centrifugal fan according to embodiment 4 will be described.
In embodiment 4, considering the fact that high-frequency components are generated by blades having a narrow interval in a centrifugal fan having blades with unequal intervals, an example in which the height H2 of the blade 4_2 positioned on the backward side, of the two blades having the smallest interval, is adjusted will be described.
The blade height H2 of the blade 4_2 positioned on the backward side, of the two blades having the smallest interval, is set to be smaller than the blade heights of all the other blades, that is, H2<(smallest one of H1, H3, . . . , HZ) is satisfied. Thus, an area of the blade 4_2 where a great-disturbance flow arising on the negative pressure surface side of the blade 4_1 collides is reduced and the noise source is reduced, whereby high-frequency components of noise can be reduced.
However, if H2 is extremely small as compared to the other heights, the effect of the blade discharging air to the outer circumferential side is reduced, so that air blow performance might be reduced. Therefore, the height H2 of the blade 4_2 positioned on the backward side in the rotation direction, of the two blades having the smallest interval, is desirably set to be smaller than at least the height H1 of the blade 4_1 positioned on the forward side, i.e., set to 90 to 99% of the height H1, and more desirably set to 95 to 98% thereof.
As described above, according to embodiment 4, in the centrifugal fan, the blades are arranged at unequal intervals, and the height H2 of the blade positioned on the backward side in the rotation direction, of the two blades having the smallest interval, is set to be smaller than at least the height H1 of the blade positioned on the forward side. Thus, high-frequency components of noise are reduced as compared to a conventional centrifugal fan having an unequal-interval configuration.
Hereinafter, a centrifugal fan according to embodiment 5 will be described.
In embodiment 5, considering the fact that high-frequency components are generated by blades having a narrow interval in a centrifugal fan having blades with unequal intervals, the outer-circumferential-side shapes of the two blades having the smallest interval are prescribed by the following Expression (1).
By setting the angle P1 formed by the two blades having the smallest interval, the exit angles θ1, θ2 thereof, and the warp radii S1, S2 thereof so as to satisfy the above Expression (1), it becomes possible to effectively suppress sharp change in the flow rate occurring between the forward and backward sides of the blade 4_2. Thus, while the flow amount of the centrifugal fan 1 is maintained without being reduced, high-frequency components of noise can be further reduced.
In embodiment 5, the outer-circumferential-side shapes of the two blades having the smallest interval are prescribed by Expression (1). Further, it is desirable that the outer-circumferential-side shape of the blade 4_2 positioned on the backward side, of the two blades having the smallest interval, satisfies a relationship similar to the above Expression (1), also for the other blades, as well as the prescription by Expression (1) for the blade 4_1 positioned on the forward side. That is, it is desirable to satisfy the following Expression (2).
Here, m is 1, 3, . . . , Z.
For example,
θm=θ1, Sm=S1, and Pm=P1, if m=1,
θm=θ3, Sm=S3, and Pm=P3, if m=3, and
θm=θZ, Sm=SZ, and Pm=PZ, if m=Z.
Hereinafter, a centrifugal fan according to embodiment 6 will be described.
In the above embodiments 1 to 5, considering the fact that high-frequency components are generated by blades having a narrow interval in a centrifugal fan having blades with unequal intervals, the outer-circumferential-side shape of, in particular, the backward-side blade 4_2 of the two blades having the smallest interval has been prescribed. In embodiment 6, for such blades that the circumferential-direction interval therebetween is smaller than the average value of the blade intervals, i.e., the angle formed by a blade 4_N and a blade 4_(N+1) with respect to the rotation center O satisfies PN<(360°/Z), the following Expression (3) may be satisfied.
Here, N is 1, 2, 3, . . . , Z, and a natural number that returns to 1 when exceeding Z.
For example,
if N=1,
θN=θ1, SN=S1, PN=P1, θ(N+1)=θ2, and S(N+1)=S2,
if N=2,
θN=θ2, SN=S2, PN=P2, θ(N+1)=θ3, and S(N+1)=S3, and
if N=Z,
θN=θZ, SN=SZ, PN=PZ, θ(N+1)=θ1, and S(N+1)=S1.
Making the setting so as to satisfy the above Expression (3) provides an effect of, while suppressing reduction in the flow amount of the centrifugal fan, effectively reducing high-frequency components of nz noise higher than the number of blades of the centrifugal fan. For such blades that the circumferential-direction interval therebetween is smaller than the average value of the blade intervals, it becomes possible to further effectively suppress sharp change in the flow rate which occurs between the forward and backward sides in the rotation direction of the blade and which influences high-frequency components of noise. Thus, noise can be reduced.
Hereinafter, a centrifugal fan according to embodiment 7 will be described.
In embodiment 7, considering the fact that high-frequency components are generated by blades having a narrow interval in a centrifugal fan having blades with unequal intervals, the outer-circumferential-side shapes of the two blades having the smallest interval is prescribed by the following Expression (4).
If the angle P1 formed by the two blades having the smallest interval, the exit angles θ1, θ2 thereof, the warp radii S1, S2 thereof, the outer radii R1, R2 thereof, and the blade heights H1, H2 thereof are set so as to satisfy the above Expression (4), it is possible to further reduce high-frequency components of noise while maintaining the flow amount of the centrifugal fan 1 without reduction thereof, more effectively than in embodiment 5. That is, it becomes possible to effectively suppress sharp change in the flow rate occurring between the forward and backward sides of the blade 4_2, and an area of the blade 4_2 where a great-disturbance flow caused by the blade 4_1 collides can be reduced. Thus, it is possible to effectively reduce high-frequency components of noise while maintaining the flow amount of the centrifugal fan 1.
In embodiment 7, the outer-circumferential-side shapes of the two blades having the smallest interval are prescribed by Expression (4). Further, it is desirable that the outer-circumferential-side shape of the blade 4_2 positioned on the backward side, of the two blades having the smallest interval, satisfies a relationship similar to the above Expression (4), also for the other blades, as well as the prescription by Expression (4) for the blade 4_1 positioned on the forward side. That is, it is desirable to satisfy the following Expression (5)
Here, m is 1, 3, . . . , Z.
For example,
if m=1,
θm=θ1, Rm=R1, Hm=H1, Sm=S1, and Pm=P1,
if m=3,
θm=θ3, Rm=R3, Hm=H3, Sm=S3, and Pm=P3, and
if m=Z,
θm=θ1, Rm=RZ, Hm=HZ, Sm=SZ, and Pm=PZ.
By making such setting, it becomes possible to effectively suppress sharp change in the flow rate occurring between the forward and backward sides of the blade 4_2, and an area of the blade 4_2 where a great-disturbance flow caused by the blade 4_1 collides can be reduced. Thus, it is possible to effectively reduce high-frequency components of noise.
Hereinafter, a centrifugal fan according to embodiment 8 will be described.
In the above embodiment 7, considering the fact that high-frequency components are generated by blades having a narrow interval in a centrifugal fan having blades with unequal intervals, the outer-circumferential-side shape of, in particular, the backward-side blade 4_2 of the two blades having the smallest interval has been prescribed. In embodiment 8, for such blades that the circumferential-direction interval therebetween is smaller than the average value of the blade intervals, i.e., the angle formed by a blade 4_N and a blade 4_(N+1) with respect to the rotation center O satisfies PN<(360°/Z), the following Expression (6) may be satisfied.
Here, N is 1, 2, 3, . . . , Z, and a natural number that returns to 1 when exceeding Z.
For example,
if N=1,
θN=θ1, RN=R1, HN=H1, SN=S1, PN=P1, θ(N+1)=θ2, R(N+1)=R2, HN+1=H2, and SN+1=S2,
if N=2,
θN=θ2, RN=R2, HN=H2, SN=S2, PN=P2, θ(N+1)=θ3, R(N+1)=R3, H(N+1)=H3, and S(N+1)=S3, and
if N=Z,
θN=θZ, RN=RZ, HN=HZ, SN=SZ, PN=PZ, θ(N+1)=θ1, R(N+1)=R1, H(N+1)=H1, and S(N+1)=S1.
Making the setting so as to satisfy the above Expression (6) provides an effect of, while suppressing reduction in the flow amount of the centrifugal fan, significantly effectively reducing high-frequency components of nz noise higher than the number of blades of the centrifugal fan. Further, for such blades that the circumferential-direction interval therebetween is smaller than the average value of the blade intervals, it becomes possible to effectively suppress sharp change in the flow rate which occurs between the forward and backward sides in the rotation direction of the blade and which influences the high-frequency components of noise. In addition, for the blades having the interval smaller than the average value of the blade intervals, an area of the backward-side blade where a great-disturbance flow caused by the forward-side blade collides can be reduced. Thus, while the flow amount of the centrifugal fan is maintained, high-frequency components of noise can be efficiently reduced.
The centrifugal fans according to any of the above embodiments 1 to 8 may be used by being mounted to a rotor of a rotary electric machine such as an AC electric generator, a motor, or a drive device. Embodiment 9 shows an example in which the centrifugal fan is mounted to a vehicle AC electric generator.
The rotor 8 is a Lundell-type rotor including a field winding 81 which is formed by cylindrically and concentrically winding a copper wire having undergone insulation treatment and generates a magnetic flux when exciting current flows therethrough, and a field core 82 in which magnetic poles are formed by the generated magnetic flux, and which is provided so as to surround the field winding 81 and has, on both sides, claw portions whose number is 6, 8, 10, or a greater value that is an integer multiple of 2.
The centrifugal fan 1 is provided such that the shaft 34 is inserted through the hole at the center part of the main plate 2 of the centrifugal fan 1, and is attached to the rotor 8 by welding or the like. The centrifugal fan 1 has the features described in the above embodiments 1 to 8, and sucks the outside air into the vehicle AC electric generator in a Y direction in the drawing through rotation of the rotor 8, and discharges the air that has cooled components in the vehicle AC electric generator. In detail, the rotor 8 is provided with a flow passage for cooling the field winding 81, and a fluid flows in the axial direction as the rotor 8 and the centrifugal fan 1 rotate, thereby cooling the field winding 81. By providing the centrifugal fan 1 having the features described in the above embodiments to the rotor, cooling performance is improved.
Thus, flow sound caused by the field core 82 and the centrifugal fan 1 can be effectively reduced. Expression (7) means that the center of the claw portion is positioned approximately in a range of ±10° with respect to the rotation center from the midpoint between the two blades having the smallest interval among the pairs of adjacent blades. By making such setting, it becomes possible to effectively suppress sharp change in the flow rate caused by the field core 82. By setting the claw portions of the field core 82 or the angle P1 of the centrifugal fan 1 as shown by Expression (7), the effects described in embodiments 1 to 8 are obtained, i.e., while the flow amount of the centrifugal fan 1 is maintained, high-frequency components of noise are reduced, and in addition, noise caused by the field core 82 can also be reduced.
Although the disclosure is described above in terms of various exemplary embodiments and implementations, it should be understood that the various features, aspects, and functionality described in one or more of the individual embodiments are not limited in their applicability to the particular embodiment with which they are described, but instead can be applied, alone or in various combinations to one or more of the embodiments of the disclosure.
It is therefore understood that numerous modifications which have not been exemplified can be devised without departing from the scope of the present disclosure. For example, at least one of the constituent components may be modified, added, or eliminated. At least one of the constituent components mentioned in at least one of the preferred embodiments may be selected and combined with the constituent components mentioned in another preferred embodiment.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/024510 | 6/20/2019 | WO | 00 |