1. Field of the Invention
The present invention relates to a motorized centrifugal fan to be used for air blasting.
2. Description of Related Art
In a centrifugal fan for taking in air in an axial direction and discharging the air in a radial direction, there has hitherto been provided an impeller having a plurality of blades arranged in a circumferential direction with a rotational axis as the center, and while a cup-shaped portion provided at the midsection of the impeller has a field magnet on its inside surface, a cylindrical metal yoke having magnetism is pressed and fitted to the cup portion, to make the impeller rotatable around the rotational axis. A variety of devices are comprised in the centrifugal fan as thus described in order to reduce noise, improve an air volume characteristic, and suppress performance degradation with the increase in temperature of a motor.
A rotational speed of a recent centrifugal fan for cooling is on the increase, and since a current of a motor housed inside the centrifugal fan increases with the increase in rotational speed, temperatures of an armature and an electronic component tend to increase in too large a degree to be ignored. When requesting for further increasing the rotational speed and using the centrifugal fan under high temperature environment are considered, it is necessary to cool the armature and the electronic component by force.
A centrifugal fan of the present invention comprises: a substantially bottomed cylindrical cup portion, including a cylindrical yoke portion with a prescribed central axis as the center; a field magnet, arranged inside the cup portion and fixed to the cup portion; an impeller portion, connected to the cup portion, having a plurality of blades arranged around the central axis outside the cup portion, and rotated along with the cup portion to take in air from the bottom side of the cup portion and discharge the air in a direction separating from the central axis; a housing, having a side wall portions which covers the periphery of the impeller portion and has a pair of ends in a circumferential direction, a base portion which covers the opening side of the cup portion and a cover portion in which an inlet opposed to the bottom of the cup portion is formed, the housing being where a width of a flow channel between the side wall portion and the impeller portion gradually expands toward an outlet as an opening between the pair of ends; a bearing mechanism, which rotatably supports the cup portion with the central axis as the center with respect to the base portion; and an armature, which is fixed to the base portion and at least partially located inside the cup portion, and generates a torque with the central axis as the center between the located position and the field magnet.
Further, in the centrifugal fan of the present invention, the base-portion-side end of the impeller portion is circular or annular, and its central axis agrees with the central axis, a depression locally depressed in the direction separating from the impeller portion along the circumferential direction is formed in the base portion, and a space between the end and the base portion expands in the depression, and is substantially constant in other portions.
According to the present invention, formation of the depression enables efficient supply of air to the armature so as to suppress an increase in temperature of the armature.
Other features, elements, steps, advantages and characteristics of the present invention will become more apparent from the following detailed description of preferred embodiments thereof with reference to the attached drawings.
In addition, in the centrifugal fan 1, while the delivery wall 1131 is flat and the curved wall 1132 is almost cylindrical with the central axis J1 as the center, the delivery wall 1131 may be curved to some extent. Also in this case, a (average) curvature radius of a substantially flat portion corresponding to the delivery wall 1131 is made larger than a (average) curvature radius of the curved wall 1132, and the portion where significant expansion of the width of the flow channel begins by the large change in curvature radius can be specified as a boundary of the delivery wall and the curved wall (corresponding to the position shown by numeral 1133 in
As shown in
The stator portion 31 is fixed to the base portion 112 as the lower surface of the housing body 11, and holds each portion of the stator portion 31. A baring holding portion 311 in substantially cylindrical form with the central axis J1 as the center, which protrudes from the base portion 112 to the upper side (namely, the rotor portion 32 side), is fitted to a cylindrical portion formed at the midsection of the base portion 112. Inside the baring holding portion 311, ball bearings 312, 313 each as of the bearing mechanism are provided on the upper portion and the lower portion in the direction of the central axis J1, and a preload spring 314 is provided on the lower side of the ball bearing 313.
The stator portion 31 further comprises: an armature 315 fixed to the periphery of the baring holding portion 311 (namely, fixed to the base portion 112 on the periphery of the baring holding portion 311); and a circuit board 316, which is electrically connected to the armature 315 between the armature 315 and the base portion 112 and on which an electronic component for current control for the armature 315 is mounted.
The rotor portion 32 comprises: a cup portion 321 in substantially bottomed cylindrical form with the central axis J1 as the center, in which an opening 3211 is oriented downwardly (namely, the opening 3211 is opposed to the base portion 112); a substantially cylindrical field magnet 322′ fixed to the inside surface of the cup portion 321; and a shaft 323 protruding from the bottom of the cup portion 321 (namely, a substantially circular plate-like portion at the upper end of the cup portion 321) to the lower side.
The shaft 323 is pressed and fixed to the bottom of the cup portion 321. The shaft 323 is inserted into the baring holding portion 311 and rotatably supported by the ball bearings 312, 313. A latch member 3231 for latching the spring 314 is fitted to the vicinity of the lower end of the shaft 323, and since the spring 314 gives pre-load to the ball bearing 313, the shaft 323 and the ball bearings 312, 313 are held in appropriate positions. In the centrifugal fan 1, the shaft 323 and the ball bearings 312, 313 serve as a bearing mechanism, which rotatably supports the cup portion 321 with the central axis J1 as the center with respect to the base portion 112. A driving current supplied to the armature 315 through the circuit board 316 is controlled to generate a torque (namely, rotational force) with the central axis J1 as the center between the armature 315 and the field magnet 322 so that the shaft 323 and the impeller portion 2 fitted to the cup portion 321 rotate along with the cup portion 321 with the central axis J1 as the center.
As shown in
Each of the plurality of blades 22 extends in substantially parallel with the central axis J1 from the upper surface of the connection plate 23 (namely, the bottom-side main surface of the cup portion 321), and the upper ends of the plurality of blades 22 are connected by an annular portion 24. In the centrifugal fan 1, the base portion 112 covers the opening 3211 side of the cup portion 321, and the inlet 121 opposed to the bottom of the cup portion 321 is formed in a cover portion 12. By rotation of the impeller portion 2 along with the cup portion 321, air is taken in from the inlet 121 and discharged in the direction separating from the central axis J1. The air flows along the flow channel between the impeller portion 2 and the side wall portion 113, to be led to the outlet 13.
As shown in FIGS. 1 to 3, the base portion 112 includes an annular protrusion 1121 protruding toward the connection plate 23 of the impeller portion 2. As shown in
However, when the space 14 is made small for making the noise value small, a space formed by the cup portion 321 and the base portion 112 comes into close to a sealed state. Since the armature 315 and the circuit board 316 are located in this space, the temperatures of the armature 315 and the circuit board 316 rise. In the centrifugal fan 1, as shown in FIGS. 1 to 3, a depression 1122 is provided in the annular protrusion 1121 for partially expanding the space 14 (see
In other words, in a sector-shaped region inside the curved wall 1132, the depression 1122 is preferably provided in the annular protrusion 1121 in a direction opposite to the rotational direction of the impeller portion 2 from the crossing position of a line connecting the boundary 1133 and the central axis J1 and the annular protrusion 1121 in the range from 30 to 180 degrees with the central axis J1 as the center. In addition, the boundary of the annular protrusion 1121 and the depression 1122 is arranged to be an inclined surface where the annular protrusion 1121 gradually becomes lower towards the depression 1122, and the air is smoothly led into the cup portion 321. In
In the centrifugal fan 1, the depression 1122 reduces the degree of sealing of the space formed by the cup portion 321 and the base portion 112, and by the rotation of the impeller portion 2, the air is supplied to the stator portion 31 through the depression 1122.
As thus described, in the centrifugal fan 1, while provision of the annular protrusion 1121 protruding toward the connection plate 23 on the base portion 112 for making the space 14 small suppresses stagnation of the air flowing along the space 14 to make the noise value small, part of the annular protrusion 1121 is provided with the depression 1122 for expanding the space 14 and the air is thereby supplied to the space formed by the cup portion 321 and the base portion 112 so that the temperature rise of the armature 315 can be reduced.
In particular, with respect to the perpendicular direction to the central axis J1, the depression 1122 is opposed to the space between the armature 315 and the circuit board 316 to efficiently supply the air to both the armature 315 and the circuit board 316, thereby enabling suppression of the temperature rise of the armature 315 and the electronic component mounted on the circuit board 316. This can result in faster rotation of the impeller portion 2 of the centrifugal fan 1 along with improvement in derating of the electronic component, thereby allowing improvement in air volume characteristic. Further, with heat generation of the armature 315 suppressed, it is possible to suppress the temperature rise of the vicinity of the bearing mechanism so as to extend the life of the centrifugal fan 1.
Furthermore, in the centrifugal fan 1, the connection plate 23 continues to the opening 3211 of the cup portion 321 to cause blockages in the spaces between the plurality of blades 22 and the cup portion 321, thereby preventing generation of the air flow from the inside of the blades 22 to the armature 315. Hence it is particularly preferable to provide the depression 1122 on the base portion 112. In addition, while the space 14 can also be made small by making the impeller portion 2 high instead of providing the annular protrusion 1121, a current value of the motor 3 becomes high when the plurality of blades 22 become unnecessarily long. Therefore, when the consumption power is desired to be suppressed while maintaining the air volume characteristic, it is preferable to provide the annular protrusion 1121 and then provide the depression 1122 on the annular protrusion 1121.
In the above-mentioned structure, the more the range of the depression 1122 expands, the more the cooling efficiency of the armature 315 improves. However, since mere expansion of the depression 1122 might cause an increase in noise value, the depression 1122 is provided at the position and in the range harmonious for suppressing the noise value and the temperature rise of the armature 315. The position and the range where the depression 1122 is to be provided depend upon the figurations of the impeller portion 2 and the housing 10, a required air volume, static pressure characteristic, and the like, and the design of the depression 1122 is changed as appropriate according to application of the centrifugal fan 1.
Moreover, in the example shown in
In the examples of
Next, a centrifugal fan according to a second embodiment of the present invention is described. The centrifugal fan according to the second embodiment includes a housing body 11a shown in the plan view of
As shown in
The depression 1122b is provided so as to include the position on the annular protrusion 1121 which is opposed to the boundary 1133 of the delivery wall 1131 and the curved wall 1132. The air is taken in from the depression 1122a on the upstream side where the pressure of the air becomes larger, and the supplied air is discharged from the depression 1122b to the stator portion 31 (see
In the case of the centrifugal fan 1a shown in
As shown in
It is to be noted that, even in the case of providing the depression 1122 between the opening 3211 of the cup portion 321 and the base portion 112 as shown in FIGS. 9 and 10, the range of the depression 1122 may be changed as in
In addition, even in the case of providing the connection plate 23 on the side surface of the cup portion 321 as in the case of the rotor portion 2 shown in
While the embodiments of the present invention were described above, the present invention is not limited to the above embodiments, and a variety of alterations can be made.
For example, in the centrifugal fan 1 shown in
Moreover, the range where the space 14 is expanded by the depression provided in the base portion 112 is not required to be limited to the foregoing angles and numbers, and for example, not less than three depressions may be provided in the annular protrusion 1121.
While the whole of the armature 315 is housed into the cup portion 321 in the above embodiments, in the case of arranging the armature 315 in the depression formed around the central axis J1 of the base portion 112, the armature 315 may be partially located inside the cup portion 321. Further, a sleeve bearing may be used other than the ball bearing in the bearing mechanism.
While the present invention has been described with respect to preferred embodiments, it will be apparent to those skilled in the art that the disclosed invention may be modified in numerous ways and may assume many embodiments other than those specifically set out and described above. Accordingly, it is intended by the appended claims to cover all modifications of the present invention which fall within the true spirit and scope of the invention.
Number | Date | Country | Kind |
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2005-317998 | Nov 2005 | JP | national |