Technical Field
The present invention relates, in general, to centrifugal filters and, more particularly, to a centrifugal filter in which the structure of a discharge hole formed in a spindle tube disposed in the central portion of the centrifugal filter is improved so that fluid that is discharged from the spindle tube into a rotor housing can be satisfactorily dispersed and thus uniformly applied to a comparatively large area of filter paper that is provided on the inner surface of the sidewall of the rotor housing, thus enhancing the efficiency of removing impurities from the fluid.
Background Art
Generally, a centrifugal filter is a filter which removes impurities from fluid using centrifugal force. Different kinds of centrifugal filters have been used.
The performance of filtering out impurities from fluid acts as a critical factor that determines the performance and lifetime of, for example, an engine or fluid machinery. In the case of the engine or fluid machinery, if impurities are not satisfactorily filtered out from the fluid, residual impurities cause damage to the engine or fluid machinery, leading to an enormous loss.
The conventional centrifugal filter includes a shaft 10, a rotor housing 20, a spindle tube 30 and a separation film 40. The shaft 10 defines a passage therein through which fluid enters the filter. The rotor housing 20 rotates around the shaft 10 and generates centrifugal force. The rotor housing 20 includes filter paper 21 which is provided on the inner surface of the sidewall thereof and filters out impurities from the fluid. The spindle tube 30 rotates along with the rotor housing 20 around the shaft 10. The spindle tube 30 receives fluid from the shaft 10 and discharges the fluid into the rotor housing 120. The separation film 40 separates the internal space of the rotor housing 20 into upper and lower portions and into inner and outer portions so that impurities that are removed from the fluid by means of centrifugal force are deposited in the upper portion S1 of the internal space while the filtered fluid flows into the lower portion S2 and then is discharged through a nozzle 50 that is provided in a lower end of the rotor housing 20.
In the conventional centrifugal filter having the above-mentioned construction, fluid that is drawn into the filter through the shaft 10 is discharged into the rotor housing 20 through nozzle holes 31 which are formed in the spindle tube 30. Centrifugal force that is generated by the rotation of the rotor housing 20 removes impurities from the fluid in such a way that the impurities are deposited on the sidewall of the rotor housing 20 or the separation film 40. The filtered fluid is drawn into the lower portion S2 of the internal space of the rotor housing through the separation film 40 and then discharged out of the filter through the nozzle 50.
However, in the case of the conventional centrifugal filter, the nozzle holes that are formed in the spindle tube are simple holes which are formed merely by piercing the circumferential surface of the spindle tube. Therefore, fluid that is discharged through the nozzle holes cannot be sufficiently dispersed before reaching the filter paper provided on the sidewall of the rotor housing. That is, fluid is focused on specific portions of the filter paper, thus reducing the efficiency of removing impurities from the fluid, and easily damaging the filter paper.
Technical Problem
Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and an object of the present invention is to provide a centrifugal filter which is configured such that fluid that is discharged from a spindle tube into a rotor housing can be sufficiently dispersed and applied to a comparatively large area of filter paper, thus enhancing the efficiency of removing impurities from the fluid.
Another object of the present invention is to provide a centrifugal filter which has a drain hole such that when the centrifugal filter stops, fluid that has remained in the rotor housing can be easily discharged out of the rotor housing through the drain hole.
Technical Solution
In order to accomplish the above objects, the present invention provides A centrifugal filter, including a shaft defining a passage therein through which fluid enters the centrifugal filter, a rotor housing rotating around the shaft and generating centrifugal force, with a filter paper provided on an inner surface of a sidewall of the rotor housing, a spindle tube rotating along with the rotor housing around the shaft, the spindle tube receiving fluid from the shaft and discharging the fluid into the rotor housing, and a separation film separating an internal space of the rotor housing into upper and lower portions and into inner and outer portions so that impurities that are removed from the fluid by means of centrifugal force are deposited in the upper portion of the internal space while filtered fluid flows into the lower portion of the internal space and is then discharged through a nozzle provided in a lower end of the rotor housing, wherein dispersing means is provided on the spindle tube to make a cross-sectional shape of the fluid discharged from the spindle tube into the rotor housing be an elongated shape so that the fluid is widely dispersed into the rotor housing.
The dispersing means may comprise a nozzle cap which is provided on the spindle tube and discharges fluid from the spindle tube into the rotor housing, wherein a plurality of discharge holes may be formed in a circumferential surface of the nozzle cap and each of the discharge holes may have an elongated shape so that the fluid discharged into the rotor housing is widely dispersed.
To more effectively disperse fluid, each discharge hole may be slanted in a direction opposite to a direction in which the rotor housing rotates, and an upper end of each discharge hole may be inclined upwards.
Further, each discharge hole may be elongated in the vertical direction. A plurality of protrusions may be provided on the inner surface of each discharge hole so as to scatter fluid.
The dispersing means may comprise a plurality of discharge holes formed in a circumferential surface of the spindle tube. Each of the discharge holes may have an elongated shape so that the fluid discharged from the spindle tube is dispersed.
To more effectively disperse fluid, each discharge hole may be slanted in a direction opposite to a direction in which the rotor housing rotates, and an upper end of each discharge hole may be inclined upwards.
Further, each discharge hole may be elongated in the vertical direction. A plurality of protrusions may be provided on the inner surface of each discharge hole so as to scatter fluid.
The dispersing means may comprise a plurality of discharge hole groups formed in a circumferential surface of the spindle tube. Each of the discharge hole groups may comprise a plurality of discharge holes arranged adjacent to each other in one direction selected from among vertical, horizontal and diagonal directions so that fluid is discharged from the discharge holes in an elongated cross-sectional shape.
Each of the discharge holes may be slanted in a direction opposite to a direction in which the spindle tube rotates.
The dispersing means may comprise a nozzle cap which is provided on the spindle tube and discharges fluid from the spindle tube into the rotor housing, wherein a plurality of discharge hole groups may be formed in a circumferential surface of the nozzle cap, and each of the discharge hole groups may comprise a plurality of discharge holes arranged adjacent to each other in one direction selected from among vertical, horizontal and diagonal directions so that the fluid is discharged from the discharge holes in an elongated cross-sectional shape.
Each of the discharge holes may be slanted in a direction opposite to a direction in which the spindle tube rotates.
Furthermore, a drain hole may be formed in the separation film so that when the centrifugal filter stops, fluid that has remained in the upper portion of the internal space is discharged into the lower portion of the internal space through the drain hole.
Furthermore, the separation film may be configured such that an upper end thereof is completely open so that filtered fluid overflows the upper end of the separation film and enters the lower portion of the internal space of the rotor housing.
In the present invention having the above-mentioned characteristics, fluid discharged into the rotor housing is applied to a larger area of the filter paper, compared to the case of the conventional centrifugal filter. Therefore, the present invention can enhance the efficiency of removing impurities from fluid.
Moreover, the present invention prevents fluid from being focused on specific portions of the filter paper and makes use of a larger area of the filter paper when filtering out impurities from the fluid. Thus, the present invention can not only enhance the efficiency of removing impurities from fluid but can also extend the lifetime of the filter paper.
Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the attached drawings. If, in the specification, detailed descriptions of well-known functions or configurations would unnecessarily obfuscate the gist of the present invention, the detailed descriptions will be omitted.
Typically, the well-known centrifugal filter includes a shaft 110, the rotor housing 120, the spindle tube 130 and a separation film 140. The shaft 110 defines a passage therein through which fluid enters the filter. The rotor housing 120 rotates around the shaft 110 and generates centrifugal force. The rotor housing 120 includes filter paper 1221 which is provided on the inner surface of the sidewall thereof and filters out impurities from the fluid. The spindle tube 130 rotates along with the rotor housing 120 around the shaft 110. The spindle tube 130 receives fluid from the shaft 110 and discharges the fluid into the rotor housing 120. The separation film 140 separates the internal space of the rotor housing 120 into upper and lower portions and into inner and outer portions so that impurities that are removed from the fluid by means of centrifugal force are deposited in the upper portion S1 of the internal space while the filtered fluid flows into the lower portion S2 and is then discharged through a nozzle 150 that is provided in a lower end of the rotor housing 120.
Based on the general construction of the well-known centrifugal filter, the centrifugal filter of the present invention further includes a dispersion means which is provided on the spindle tube 130 to make the cross-sectional shape of the fluid discharged from the spindle tube 130 into the rotor housing 120 be an elongated shape so that the fluid can be widely dispersed into the rotor housing 120.
The dispersing means may comprise a nozzle cap 160 which is provided on the spindle tube 130 and discharges fluid from the spindle tube 130 into the rotor housing 120. A plurality of elongated discharge holes 161 are formed in the circumferential surface of the nozzle cap 160 so that fluid discharged from the nozzle cap 160 can form an elongated cross-sectional discharge shape and thus be widely dispersed into the rotor housing 120. Here, a plurality of flow holes 134 are formed in the spindle tube 130, so fluid is supplied from the shaft 110 to the nozzle cap 160 through the flow holes 134. The nozzle cap 160 covers the flow holes 134. Thus, fluid that is discharged from the flow holes 134 is moved in the circumferential direction along space between the spindle tube 130 and the nozzle cap 160 and then discharged out of the nozzle cap 160 through the elongated discharge holes 161 of the nozzle cap 160.
The nozzle cap 160 may be integrated with the spindle tube 130, but in this case it is very difficult to form the discharge holes 161 or the flow holes 134. Therefore, it is preferable that the nozzle cap 160 and the spindle tube 130 be separately manufactured and then coupled to each other. For this, the structure of the nozzle cap 160 is annular to allow the spindle tube 130 to be inserted into a central opening of the nozzle cap 160. The nozzle cap 160 may be forcibly fitted over the spindle tube 130 such that the nozzle cap 160 is integrally rotated along with the spindle tube 130. As necessary, the nozzle cap 160 may be welded to the spindle tube 130.
As shown in
Preferably, an upper end 161a of each elongated discharge hole 161 formed in the nozzle cap 160 is inclined upwards in the outward direction. The purpose for this design is to make it possible for fluid discharged from the nozzle cap 160 to be dispersed even to a side above the nozzle cap 160 so that the fluid can be applied to a portion of the filter paper 1221 that is disposed above the nozzle cap 160.
In detail, as shown in
To prevent this, as shown in
Unlike the former example of the dispersing means in which the nozzle cap 160 having the elongated discharge holes 161 is provided on the spindle tube 130, the dispersing means may be configured in such a simple way that elongated discharge holes 131 are directly formed in the spindle tube 130. In detail, the elongated discharge holes 131 are formed in the circumferential surface of the spindle tube 130 at positions spaced apart from each other at regular intervals. Each discharge hole 131 is elongated in one direction selected from among the vertical, horizontal and diagonal directions, in the same manner as the discharge hole 161 described above. Further, to effectively disperse fluid discharged from the elongated discharge holes 131, each elongated discharge hole 131 formed in the spindle tube 130 is slanted in the direction opposite to the direction in which the spindle tube 130 rotates.
In addition, an upper end 131a of each elongated discharge hole 131 is inclined upwards in the outward direction so that fluid discharged from the elongated discharge hole 131 can also be dispersed to the upper side. A plurality of protrusions 1311 are also provided on the inner surface of each elongated discharge hole 131, thus further enhancing the effect of dispersion of the fluid.
Further, the discharge holes 132 are slanted in the direction opposite to the direction in which the spindle tube 130 rotates, so that fluid discharged from the discharge holes 132 can be more effectively dispersed.
In this example, the dispersing means is configured such that the nozzle cap 160 is provided on the spindle tube 130, wherein the nozzle cap 160 has a plurality of discharge hole groups 163 in the circumferential surface thereof, and each discharge hole group 163 comprises a plurality of discharge holes 162 which are arranged adjacent to each other in a line so that fluid can be discharged in an elongated cross-sectional shape. Here, a plurality of flow holes 134 are formed in the spindle tube 130, so fluid is supplied from the shaft 110 to the nozzle cap 160 through the flow holes 134. The nozzle cap 160 covers the flow holes 134. Thus, fluid that is discharged from the flow holes 134 is moved in the circumferential direction along a space between the spindle tube 130 and the nozzle cap 160 and then discharged out of the nozzle cap 160 through the discharge holes 162 of the nozzle cap 160.
The nozzle cap 160 may be forcibly fitted over or welded to the spindle tube 130 so that the nozzle cap 160 can be integrally rotated along with the spindle tube 130. Furthermore, when forming each discharge hole group 163 using the discharge holes 162 to form the dispersion means, the discharge holes 162 are arranged in one direction selected from among the vertical, horizontal and diagonal directions. Here, as stated above, because the spindle tube 130 rotates around the shaft 110 that is vertically oriented, it is preferable for the discharge holes 162 to be arranged in the vertical direction so that fluid can be effectively dispersed.
Moreover, the discharge holes 162 are slanted in the direction opposite to the direction in which the spindle tube 130 rotates, so that fluid discharged from the discharge holes 162 can be more effectively dispersed.
The separation film 140 includes a ramp part 141 which separates the internal space of the rotor housing 120 into the upper and lower portions and is inclined to promote deposition of impurities, and an extension part 142 which extends from the ramp part 141 uprightly and separates the internal space of the rotor housing 120 into the inner and outer portions. The drain hole 143 is disposed in the junction between the part 141 and the vertical extension part 142, so fluid that has remained in the upper portion S1 of the internal space is discharged into the lower portion S2 through the drain hole 143.
In the drawing, reference numeral 144 denotes an inlet hole into which fluid from which impurities have been removed is drawn. Fluid that has been drawn into the inlet hole flows into the lower portion S2 of the internal space of the rotor housing 120.
A process of filtering out impurities in the centrifugal filter including the dispersion means of
Here, because the shape of each discharge hole 161 is a vertically elongated shape, fluid that is discharged from the discharge hole 161 forms a vertically-elongated cross-sectional shape. Rotational inertia and centrifugal force are added to the fluid that forms the above-mentioned discharge shape, so that the fluid can be dispersed to a wide area. Fluid that has been dispersed as described above is uniformly applied to the filter paper 1221 which is provided on the inner surface of the sidewall of the rotor housing 120. Therefore, the efficiency of removing impurities from the fluid can be enhanced. Compared to the conventional technique, the area of the filter paper 1221 that can be used is increased, thus extending the lifetime of the filter paper 1221.
Table 1 illustrates the results of measurement of the temperatures, RPMs, pressures and flow rates according to time while the conventional centrifugal filter having the structure of
As illustrated in Table 1, the weight of impurities filtered out by the conventional centrifugal filter is 597.97 g, and the weight of impurities filtered out by the centrifugal filter of the present invention is 810.55 g, so it can be appreciated that the present invention can enhance the performance by about 35.55%.
The present invention is not limited to the above-described specific embodiments, and those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Number | Date | Country | Kind |
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10-2010-0072497 | Jul 2010 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2010/005012 | 7/30/2010 | WO | 00 | 4/6/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/015086 | 2/2/2012 | WO | A |
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2913119 | Huser | Nov 1959 | A |
4997556 | Yano et al. | Mar 1991 | A |
5779618 | Onodera et al. | Jul 1998 | A |
6017300 | Herman | Jan 2000 | A |
7713185 | Baumann et al. | May 2010 | B2 |
Number | Date | Country |
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08-177447 | Jul 1996 | JP |
10-0213155 | May 1999 | KR |
10-2003-0031215 | Apr 2003 | KR |
10-2007-0043695 | Apr 2007 | KR |
Entry |
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International Search Report—PCT/KR2010/005012 dated Aug. 30, 2011. |
Number | Date | Country | |
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20130193058 A1 | Aug 2013 | US |