1. Field of the Invention
The present invention relates to a centrifugal fluid pump for circulating fluid through an engine.
2. Background Art
Internal combustion engines use coolant systems to prevent overheating. A pump may be used to circulate fluid through an internal combustion engine's cooling system to control the operational temperature of the engine. A centrifugal fluid pump is one type of pump that can be used to circulate fluid through an engine's cooling system. A centrifugal fluid pump is one that discharges fluid radially from the impeller. Engines configured to receive a centrifugal fluid pump frequently include a discharge port, for example, a volute, formed in the engine block to receive the radially discharged fluid and to direct such fluid along a coolant path through the engine. The path leads back to the pump and the cycle begins again. Some engines have a bore defined in the engine block disposed along the coolant path to receive the fluid pump. This allows the fluid pump to be inserted into the coolant path.
Some manufacturers make engines that are configured with a coolant path that directs fluid radially into a fluid pump. In such an arrangement, fluid flows radially into the centrifugal fluid pump from the engine's coolant path to a location that is upstream of an impeller. Fluid is then moved downstream into the discharge port by the impeller. One problem encountered with this type of pump is the tendency of some of the fluid to flow from an area in the discharge port that is down stream of the impeller directly to an area in the pump that is upstream of the impeller, thereby bypassing the coolant path. This recirculation reduces the efficiency of the pump because fluid never goes through the engine.
Some manufacturers of centrifugal fluid pumps have attempted to counter this problem by attaching a shroud to the impeller shaft that rotates with the impeller in an attempt to create a barrier between the upstream and the downstream areas of the centrifugal fluid pump. Such rotating shrouds, however, still permit the flow of some coolant to an upstream location after being discharged into the discharge port because of a gap between a periphery of the shroud and the inner surface of the bore that is needed to permit the shroud to rotate. This and other problems are addressed by the present invention.
In at least one embodiment, the present invention may include a centrifugal fluid pump for circulating fluids through an engine having a bore to receive the pump and a duct to direct fluid radially into the pump. The engine further has a block having a discharge port formed therein to receive fluid discharged from the pump. In such an arrangement, the centrifugal fluid pump comprises a body that is configured to be at least partially received within the bore, a shaft that is rotatably connected to the body, an impeller that is fixed to the shaft and rotatable therewith, the impeller being positioned to move fluid from the duct to the discharge port when the body is at least partially received within the bore, and a shroud supported on the body and positioned between the duct and the impeller when the body is at least partially received within the bore. The shroud may have an opening to permit the movement of the fluid from the duct to the impeller, and the shroud may be configured to engage an inner surface of the bore. The shroud remains stationary with respect to the bore as the shaft and the impeller rotate. In this arrangement, when the body is at least partially received within the bore, the shroud and the bore cooperate to inhibit fluid that is received in the discharge port from flowing between the inner surface of the bore and the shroud to a position upstream of the shroud.
There are many ways to implement the first embodiment. In at least one implementation, the centrifugal fluid pump further includes a seal arrangement disposed along an outer surface of the shroud to form a seal between the outer surface of the shroud and the inner surface of the bore when the body is at least partially received within the bore. This further inhibits the fluid that is received in the discharge port from flowing between the inner surface of the bore and the outer surface of the shroud to a position upstream of the shroud. In at least one variation of this implementation, the seal arrangement includes an O-ring seal. In at least another variation of this implementation, an outer surface of the shroud defines a groove to receive the seal arrangement.
In at least another implementation of the first embodiment, the centrifugal fluid pump further comprises a wall defining a fluid receiving chamber. The wall may be connected to an upstream portion of the shroud and may have an inlet opening that is positioned to align with the duct when the body is at least partially received within the bore. In this implementation, the inlet opening permits the fluid to flow radially into the fluid receiving chamber from the duct. In at least one variation of this implementation, the centrifugal fluid pump further comprises a seal arrangement disposed along an outer surface of the wall. The seal arrangement may form a seal between the inner surface of the bore and the outer surface of the wall when the body is at least partially received within the bore. In this arrangement, the seal inhibits the fluid that is received within the discharge port from flowing between the inner surface of the bore and the outer surface of the wall to the inlet opening. In a further variation of this implementation, the seal arrangement may include an O-ring seal. In a further variation of this implementation, the outer surface of the wall may define a groove to receive the seal arrangement.
In at least another implementation of the first embodiment, the centrifugal fluid pump may further comprise a seal arrangement that is disposed along an outer surface of the shroud to form a seal between the outer surface of the shroud and the inner surface of the bore when the housing is at least partially received within the bore. The centrifugal fluid pump may further comprise a wall defining a fluid receiving chamber. The wall may be connected to an upstream portion of the shroud and the wall may define an inlet opening that is positioned to align with the duct when the body is at least partially received within the bore. The inlet opening permits fluid to flow radially into the fluid receiving chamber from the duct. In this implementation, the seal arrangement inhibits the fluid that is received within the discharge port from flowing between the inner surface of the bore and the shroud to the inlet opening.
In at least another implementation of the first embodiment, a portion of the impeller is disposed in sufficiently close association with an outer surface of the shroud so as to inhibit fluid from flowing between the impeller and the outer surface of the shroud as the impeller rotates.
In at least a second embodiment, a centrifugal fluid pump for circulating fluid through an engine is provided. The engine has a bore to receive the pump and a fluid path to facilitate circulation of fluid through the engine. The engine further has a duct that is connected to the fluid path to direct fluid radially into the pump. The engine further has a block with a discharge port formed therein to receive the fluid that is discharged from the pump, the discharge port being connected to the fluid path. In this arrangement, the centrifugal fluid pump includes a housing that is configured to be at least partially received within the bore. The housing has a wall that defines a fluid receiving chamber. The wall further defines an inlet to permit the radial flow of fluid into the fluid receiving chamber, the inlet aligning with the duct when the housing is at least partially received within the bore. The housing further has a shroud that is contiguous with the wall and disposed substantially transversely thereto. An inner surface of the shroud may define a portion of the fluid receiving chamber. The shroud includes an outlet to permit the flow of fluid out of the chamber. The centrifugal fluid pump further comprises an impeller assembly that is supported on the housing and rotatably connected thereto. The impeller assembly includes a bearing that is connected to the housing, a shaft that is rotatably supported on the bearing, and an impeller that is connected to the shaft, the impeller being disposed substantially adjacent to an outer surface of the shroud proximate to the outlet. The impeller may be configured to rotate with respect to the shroud and to draw fluid out of the outlet as the impeller rotates. Further, the impeller may be disposed proximate to the discharge port when the housing is at least partially received within the bore, the impeller being configured to move fluid into the discharge port as the impeller rotates. In at least this embodiment, the shroud remains stationary with respect to the bore as the impeller rotates and a periphery of the shroud may be configured to engage an inner surface of the bore such that the periphery of the shroud and the inner surface of the bore cooperate to inhibit fluid from flowing upstream from the discharge port into the fluid receiving chamber.
There are many ways to implement the second embodiment. In least one implementation, the centrifugal fluid pump of the second embodiment further comprises a seal arrangement that is disposed along the periphery of the shroud to form a seal between the periphery of the shroud and the inner surface of the bore when the housing is at least partially received within the bore to further inhibit the fluid that is received in the discharge port from flowing between the inner surface of the bore and the periphery of the shroud to a position that is upstream of the shroud. In at least one variation of this implementation, the periphery of the shroud defines a groove to receive the seal arrangement. In at least another variation of this implementation, the seal arrangement includes an O-ring seal. In still another variation of this implementation, the periphery of the shroud defines a groove to receive the O-ring.
In another implementation of the second embodiment, the seal arrangement may be disposed along an outer surface of the wall to form a seal between the outer surface of the wall and the inner surface of the bore when the housing is at least partially received within the bore so as to further inhibit the fluid that is received in the discharge port from flowing between the inner surface of the bore and the outer surface of the wall to the inlet. In at least one variation of this implementation, the outer surface of the wall defines a groove to receive the seal arrangement. In at least another variation of this implementation, the seal arrangement includes an O-ring seal. In still another variation of this implementation, the outer surface of the wall defines a groove to receive the O-ring seal.
In at least another implementation of the second embodiment, a portion of the impeller is disposed in sufficiently close association with the outer surface of the shroud to inhibit fluid from flowing between the impeller and the outer surface of the shroud as the impeller rotates.
A centrifugal fluid pump 10 is shown in
Centrifugal fluid pump 10 includes a body or housing 20 having a wall 22. In the embodiment illustrated in
In the illustrated embodiment, centrifugal fluid pump 10 includes a shaft 28 that is rotatably connected at one end to the body 20. At an opposite end, impeller 30 is mounted to shaft 28 and configured to rotate together with shaft 28 with respect to body 20. The rotation of impeller 30 causes fluid to move from the fluid receiving chamber 24 to the impeller 30. As the fluid engages impeller 30, it is discharged radially from impeller 30.
When impeller 30 is at least partially received within bore 16, impeller 30 is disposed proximate to discharge port 32. Discharge port 32 is configured to receive the fluid that is radially discharged from impeller 30 and to redirect it along coolant path 14. In the embodiment illustrated in
As shown in
As illustrated, centrifugal fluid pump 10 may further include a flange 46. Flange 46 engages an outer surface of engine 12 to control the depth of insertion of the centrifugal fluid pump 10 into the bore 16. Flange 46 includes holes 48 which align with holes 34 when centrifugal fluid pump 10 is at least partially received within bore 16. Bolt 50 passes through hole 48 and is received in hole 34 and, through threaded engagement with an interior surface of hole 34, secures centrifugal fluid pump 10 to engine 12. In other embodiments, screws, other threaded fasteners or any other fastener effective to secure centrifugal fluid pump 10 to engine 12 may be used.
Body 38 further includes a body seal groove 52 to receive a body seal 54. Body seal 54 serves to fluidly seal the body 38 against an inner surface of bore 16 to prevent fluid from leaving the coolant path and leaking to an area outside of engine 12. In other embodiments, body seal 54 may be disposed on body 38 so as to contact engine 12 along an outer surface of engine 12 as opposed to an inner surface of bore 16. In at least one embodiment, body seal 54 may be a rubber o-ring. In other embodiments, body seal 54 may be any type of seal effective to prevent fluid from leaving the coolant path and leaking to an area outside of engine 12.
As illustrated in
The centrifugal fluid pump 10 illustrated in
A periphery 64 of shroud 60 is illustrated in close association with the inner surface of bore 16. In some embodiments, the periphery 64 may be in contact with the inner surface of the bore at one or more locations around periphery 64. In other embodiments, the entire periphery 64 may be in contact with an inner surface of the bore 16. In still other embodiments, portions of the periphery 64 may provide an interference fit with the inner surface of the bore 16. In still other embodiments, the entire periphery 64 may provide an interference fit with the inner surface of the bore 16.
Impeller 66 is connected to impeller shaft 42 and is configured to rotate together with impeller shaft 42. Impeller 66 includes vanes 68 which, in the embodiment illustrated in
When a serpentine belt or other source of rotation is applied to pulley hub 44, impeller shaft 42 rotates with respect to body 38 causing impeller 66 to rotate. When impeller 66 rotates, it pushes fluid radially away from impeller 66 into discharge port 32. Discharge port 32 directs the moving fluid into the coolant path 14 which then circulates the fluid through engine 12 to duct 18 where the fluid passes through inlet 26 and enters fluid receiving chamber 24. From the fluid receiving chamber 24, the fluid is moved through opening 62 back to impeller 66. The path of the fluid is indicated in
The efficiency with which centrifugal fluid pump 10 moves fluid through engine 12 could be adversely impacted if fluid received within the discharge port 32 were to leak back to inlet 26 instead of entering the coolant path 14. By providing a shroud 60 that remains stationary, a very close association between the periphery 64 and an inner surface of the bore 16 can be provided so as to inhibit the fluid from leaking between the periphery 64 and an inner surface of the bore 16 back to inlet 26.
The efficiency of centrifugal pump 10 can be further improved by disposing vanes 68 in close association with an outer surface of shroud 60. A close association can inhibit fluid from flowing between these components. Fluid that flows between vanes 68 and an outer surface of shroud 60 does not enter the coolant path 14, but instead recirculates through impeller 66. The narrower the gap is between vanes 68 and the outer surface of shroud 60, the less fluid will recirculate, and the greater will be the efficiency of the centrifugal fluid pump 10.
To further improve the efficiency of the centrifugal fluid pump 10, an additional seal can be used.
While embodiments of the invention have been illustrated and described, it is not intended that these embodiments illustrate and describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention.