The present invention relates to a refuse treatment machine and more particularly to a centrifugal pulverizing mill for treatment of materials, for example refuse for use in managing waste and recycling or other materials, including pulverizing, aerating, homogenizing and/or separating.
Solid materials such as garbage, rubbish or other solid materials have been collected by trucks and transported for disposal or recycling, or repurposing for many years.
Burkett developed a centrifugal mill sometime around in the mid-1970s and ended up with U.S. Pat. No. 3,987,970 and others.
The applicant's predecessor-in-interest filed Canadian Patent Application Nos. 2,125,797 and 2,147,666 for use with various equipment and methods for pulverizing rock and remediating soil utilizing an improved pulverizer configuration.
Still others have commercialized an embodiment of the Burkett mill and are trying to sell that design in the marketplace today. However, when attempting to build a Burkett mill with improvements, the applicant discovered there were components of that basic design which could be improved.
It is an object of the present invention to provide an improved centrifugal mill also known as a vertical gyroscopic mill or pulverizer.
It is another object of many embodiments of the present invention to provide an improved pulverizer having a mechanical fuse or at least an improvement designed to allow an arm to move out of the way rather than being ripped off and/or seriously damaged as a result of striking a particularly unyielding object. Sometimes unyielding materials are placed m pulverizers like fire hydrants or other items that are unyielding when they contact surfaces.
It is another object of many embodiments of the present invention to provide an improved pulverizer having arms constructed and designed to preferentially absorb impact and/or move out of the way rather than fail in the event of striking too resistant of an object.
It is another object of many embodiments of the present invention to provide an antiwrapping arm construction which preferentially sheds objects which otherwise might become fouled on the arm.
It is another object of many embodiments of the present invention to provide an improved raked arm configuration which is believed to assist in preventing fouling of the arm.
It is another object of many embodiments of the present invention to provide an improved arm pad which preferentially reduces the likelihood of material wrapping about the arm and/or arm pad.
It is another object of many embodiments of the present invention to provide an improved arm/arm pad combination which preferentially reduces a likelihood of wrapping.
It is another object of many embodiments of the present invention to provide an improved hub/arm interface which provides a more cost effective way to connect arms to hubs while still allowing the arms to provide a fail-safe style connection for many embodiments while also providing a way to reduce manufacturing costs.
One or more adjustable shelves can be provided for many embodiments to increase the residence time of material treated inside the pulverizer of many embodiments.
Adjustment of shelf location(s) affects material reduction and/or residence time for many embodiments.
Changing the speed of the arm rotation with shelf height has been found to increase efficiency for at least some processes.
Accordingly, in accordance with at least some presently preferred embodiments of the present invention, an improved pulverizer construction is provided in which the arms take on new constructions not previously provided in pulverizers.
Specifically, the arms are designed so that upon striking a particularly difficult object (the applicant has had an arm strike a brake rotor before which sheared off some of the pads), the arms preferably move out of the way before being broken (or hopefully before being seriously damaged). Arms or arm pads breaking in pulverizers before can create a significant hazard as the tips of the arms are normally moving through the pulverizer at over 200 miles per hour. If a broken arm were to breach the cylindrical housing, that could create a significant safety concern around the pulverizer. Accordingly, the applicant has designed a system whereby the arms can preferentially rotate out of the way before reaching a breaking point upon contacting a sufficiently immovable or resistant object. This can be performed with a mechanical fuse mechanism or other mechanism, to allow the arm to rotate out of the way before an arm and/or arm pad fails such as upon reaching a predetermined force before failure force to “fail safe.” A safety margin of ½ of failure force for the predetermined force may be used or other factor.
In addition to a “fail safe” feature arms of the presently preferred embodiment of the present invention, some preferred embodiments may also and/or alternatively provide an ability to provide raked arms and/or otherwise provide anti-wrapping tendencies.
Specifically, with a raked arm, instead of extending radially along radial axes from the shaft (i.e., radial axes), the arms are preferably angled relative to those axes at least about 5 degrees if not up to about 90 degrees, but more preferably in a range of about 5 to about 20 degrees if not at about 15 degrees. By allowing the arm to be raked (off of radial axes) in this manner, material tends to shed off the end of the arms through centrifugal force rather than becoming an entanglement thereabout (plastic fibers, straps, hose, wires and textiles have been found to have a tendency to wrap as well as other items on the Burkett arm configuration). Additionally, if one looks at the prior art, such as Canadian Patent Application No. 2,147,666 or even some of the really old technology such as U.S. Pat. No. 1,636,033, one will see that the pads are bolted to a front face of the radially extended arms which provides a catch point at the radially inwardly facing surface of the arm pads.
Instead of providing this construction, the applicant has found that for many embodiments recessing the pads into the arms can be desirable relative to the front face of the arms or at least providing them flush so that material at the front faces to shed material contacting the arm. In the event contact occurs, material tends to shed off the arm rather than be entrapped there against. In a similar non-wrapping effort, the arm pads may also have angled radially interior upper and lower edges to assist in this endeavor. Notches may also be utilized internal to the arms so as to be able to accept portions of the arm pad and/or relieve stress.
The hub where the arms connect to the shaft can also be improved upon over prior designs. In prior art designs, a cylindrical piece of metal as a hub was machined to effectively permit recessed placement of the arms internal to a said cylindrical piece so the upper surface of the arm was flush with the upper surface of the hub. This was a particularly expensive way to construct the hub and arm construction.
Accordingly, instead of that style construction, a sandwich style construction is provided where the arms are disposed between two plates and then preferably retained therebetween. In addition, a spacing plate can then provide to space over the pin heads holding the arms to the plates. A cover plate can then cover the spacer plates. The spacer plates preferably provide a semi-circular jigsaw style construction so that they can connect together to provide a rigid ring connection when installed, but also be able to be assembled in a relatively easy manner about the rotating shaft drive of the pulverizer.
One or more adjustable shelves can be provided for many embodiments which can be mechanized for adjusting height relative to the arms. The adjustable shelf feature, if utilized, can be coupled with a variable drive frequency of the variable speed motor for additional effects.
Still other embodiments may incorporate some, or even all, of the features described above.
The particular features and advantages of the invention as well as other objects will become apparent from the following description taken in connection with the accompanying drawings in which:
Pulverizer 10 typically has a drum or cylindrical housing 22 which can be constructed in various ways. The housing 22 preferably has a head section 24 with an input port 26 which permits the introduction of material to be ground inside the housing 22 as will be described below.
The shaft 12 is preferably rotated about the axis 14 by the motor 16 and is suspended by bearings 28 for rotation such as is shown. Bearing 28 may be supported in a variety of ways as would be understood by those of ordinary skill in the art. Output is discharged via discharger port 25.
As the material, illustrated as particulate 30, although it could be virtually any material including, but not limited to, railway ties, concrete, shingles, organic waste, municipal waste, glass, tree portions, and/or other waste or even other non-waste materials, is directed into the inlet 26, the rotors 32, 34 and 36, each of which having arms as described below extending from hubs rotate such as up to 1,050 rpm to generate vortices inside the pulverizer 10 with deflectors 38 along with the shelves 40, 41, 42 to direct the vortices so that the vortices create a rather crushing environment inside of the pulverizer 10. The illustrated design provides six counter rotating vortices. Other designs may have other air flow characteristics.
Accordingly, the particulate 30 generally becomes smaller and smaller principally due to the particulate contacting itself inside the pulverizer 10. Of course, some particulate 30 does contact the arms 32, 34, 36 as well as deflectors 38 as well as shelves 40, 42 and interior walls 44 of the housing 22 from time to time, but it is believed that the majority of the diminution in size is the result of the particulate 30 contacting itself. The speed at the end of the arms 46 can approach roughly 200 meters per second (or more) and thus separate vortices are created. Material contacting where the vortices intersect is quite a significant experience.
In the prior art, the arms were countersunk into a solid hub which was connected to the shaft to provide a planar upper surface. The applicant discovered that in this design, the arms did not have any way to give when contacting a virtually immovable object. In fact, the applicant had the misfortune of having pads stripped off of the arms 32, 34, 36 (which were extremely high quality metal) to then rotate at extremely high speeds through the pulverizer, thus damaging the internal surface of the housing as well as deflectors 38 and arms and other arm pads and also the arms.
Arms such as arm 48, 49, 50, 51, 52 and 53 are shown in detail in
As illustrated in
Raking has an advantage in that when the arms 48-53 are rotating when material which might otherwise become entangled about the arm 48-53 encounters the angular nature of the rake, then the material tends to be directed off an end of the arms 48-53 rather than tangling about the affected arm 48-53.
By providing the configuration shown in
In addition to raked arms 48-53, the applicant has provided first and second pins 58, 60 in different diameters whereby the second pin 60 is designed to be a shear pin (i.e., a mechanical fuse) so that should any of the arms 48-53 strike an object which is not likely to be broken by contact, the arms 48-53 can at least partially rotate out of the way to reduce the likelihood of serious damage and/or breakage of the arms 48-53 or pads 66, 68 or housing wall 44 or deflectors 38 or shelves 40, 41, 42 which are likely to be made of a relatively high strength steel and/or other materials), and therefore, when rotating at 100 meters per second or more could create a significant hazard particularly if they might puncture through the housing wall 44. Pads such as pads 66, 68 may also be broken off and then by contacting such structure be more likely to inflict internal damage to the components of the pulverizer 10. Accordingly, pulverizer 10 of some embodiments has “fail safe” arms which preferably rotate out of the way when encountering a force which exceeds a predetermined amount (some fraction of an anticipated breakage force, such as ½, ⅓, etc.).
Also, while other prior art designs use arm pads, such as Canadian Patent Application No. 2, 147, 666, these arm pads extend forward of a front face such as face 70 so that a radially inwardly directed surface 72 of the arm pad 74 would tend to catch material as it might be being shed off of front face 70 as the material passed radially outward due to the radial spinning nature of the device. This proved to be a problem as a way to wrap some items like textiles.
Accordingly, the applicant has provided two embodiments shown in
With arm 51, the front face 70 of the pad 68 is shown being coplanar with the front face 76 with the arm 51. This design feature, if implemented, also reduces the likelihood of hang up or wrapping. In addition, the radially inward face 84 of the arm pad 78 is shown as being angled in nature (at the top and bottom) so that should material contact those surfaces, the material can then go up and away from the angled portion 84 and down and away from the downward angled portion 86. These angles are shown at approximately 45 degrees but other angles could be utilized with other embodiments.
Additionally, arm pads 66, 68 are shown with a vertical groove 88 which is received on shoulder 90 shown in
The pin design of first and second pins 58, 60 can be used with many embodiments. The second pin 62 can be manufactured to shear before the first pin 58 and before the possibility of damaging arm 48-53 and/or pads 74, 78 such as by having a small diameter and also having circumferential grooves 104, 106.
It is not the arms 48-53 or even the pads 68, 70 which preferentially contact most of the material to be ground, but the vortices themselves which are created with air flow coming off of the arms 48-53 and/or pads 68, 70 as directed at least partially by deflectors 38 and shelves 40, 41, 42 which create the airflow within the pulverizer 10 for many embodiments.
Additionally, the arm pads 66, 68 are also shown having a predetermined height 110, 112 above and below the upper surface 114 and the lower surface 116 of the arm 52. This additional thickness above and below the arm 52 is believed to provide larger vortices for at least some embodiments while reducing wind resistance of having the arm 48-53 have a larger cross section. The heights 110, 112 with the height of the arm 52 is preferably at least about 150% of the height of the arm 52, if not twice that distance.
When assembling the arms 48-53 to the shaft 12, one of the first and second plates 54, 56 is preferably placed on the shaft 12 with the arms 48-53 placed in relation thereto along with the second of the first and second plates 54, 56 and the pins 58, 60 can then be placed in position. With this construction, possibly such as with the plates 54, 56 being wedged into place or otherwise secured to the shaft 12 as would be understood by one of ordinary skill in the art, the heads of the pins 58, 60 illustrated as pin head 118 in
With the spacing plate installed (with portions 120, 128) (or more), cover plates illustrated as first cover plate 136 and second cover plate 138 and/or others can then be installed to cover the heads 102 of the pins 58, 60. Connecting bolts such as bolts 140 can secure the cover portions 136, 138 through the spacing portions 120, 128 to the upper or first plate 54.
The arms 48-53 could be made of S7 steel or other appropriate steel material. AR steel could be utilized (or another impact resistant material) for the pads 70, 74 or even the arms 48-53 in various other embodiments. Still other embodiments may have various materials selected for the housing, deflectors 38, shelves 40, 41, 42 and/or other components.
In order to be able to address the shape of internal vortices, it may be that any of the shelves such as shelves 40, 41 and 42 and/or others are elevationally adjustable.
In addition to elevation adjustment, it may be possible to change the relative angle of the shelves such as by having the ability for carriage 384 or other component to be able to rotate the post 388 relative to receiver 300 for the ability to pull in the bottom end 302 relative to the top end 304 closer to or farther away from wall 44. Of course, other embodiments may have other constructions and without additional movement of the shelf, such as shelf 40, in other ways as well. Furthermore, any of the shelves, whether it be shelf 40, 41 and/or 42, could be adjustable in a similar manner. Furthermore, deflectors such as deflector 38 may also be adjustable in either angular relationships and/or distance internal from the wall 44 of the pulverizer 10.
Referring back to
By contrasting such variables, it has been discovered that the input and output can be increased roughly 20% while providing a consistent power consumption by motor 16 for at least some waste streams. This could be described as increasing the efficiency by 20% by adjusting the position or height of the shelf 40 (along with either or both of 41 and 42) to change the vortices within the housing 22 on at least one level.
A pulverizer 10 can be constructed to have a head 24 with an input port 26, a bottom 23 with a discharge port 25, and a housing 22 extending intermediate the head 24 and the bottom 23, said housing 22 having a vertically extending rotating shaft 12 with a plurality of arms 48, 49, 50, 51, 52, 53 extending from hubs 32, 34, 36 connected to the shaft 12 thereby reducing input such as particulate 30 from a larger to a smaller size from the input port 26 to the discharge port 25 with the rotation of the arms 48-53 in the housing.
At least some of the arms 48-53 can be canted relative to the hub 32, 34, or 36 to which they are connected at a first connection position whereby they form an angle between 5 and 90 degrees relative to a radian 64 extending through the arm 51. Some embodiments may provide a first connection position with at least some of the arms are angled between 5 and 30 degrees relative to the radian 64 extending through the arm 51. Some embodiments may have a second connection position at the hub 32, 34 or 36 whereby when in the second connection position, the angle of the arm 51 relative to the radian 64 is different than when in the first connection position.
Some pulverizers 10 provide a mechanical fuse, such as by using first and second pins 58, 60 retaining at least some of the arms 51 in a first connection position whereby if a predetermined force is reached, then at least some of the arms 51 release without breaking such as by having the second in 60 release, i.e., possibly by shear, thus allowing the arm 51 to rotate about the first pin 58. The pins 58, 60 and/or other connections of the arms 48-53 to the hubs can be covered with a coverplate, such as one having first and second portions interlocking with a puzzle connection on the hub 32, 34 or 36. Additionally, some arms 48-53 can be retained to hubs 32, 34 or 36 in a sandwich style configuration, such as one having the arms 48-53 connect between the first and second sandwich halves to the shaft 12.
Additionally some pulverizers 10 can have arms with improved pad constructions. Instead of sticking out in front of the front face of the arms like prior art constructions, the arm pads 66 have a front face 74 which can be one of either coplanar with the front face 70 of the arms 52 or recessed relative thereto. The pads 66 can also be manufactured to be higher (i.e., have a height greater than a height of the arms 52), such as at least about 150 percent, if not up to about 300 percent for at least some embodiments. Additionally, some arm pads 66 are angled at a radially inner position of the pad 66 to increase in height proceeding radially outwardly to assist in shedding material off the pad 66 which might otherwise be entangled thereon.
Still these, or other pulverizers 10 have shelves 40, 41 or 42 connected to the housing 22 which are positionally adjustable, such as elevationally adjustable within the housing 22 and/or angularly adjustable within the housing 22. Some of these type pulverizers 10 can have the positioning or adjustment of the shelves 40, 41 or 42 automatedly controlled with a processor 26. For some of these embodiments, the processor 26 can adjust the speed of the rotation of the shaft 12 along with the shelf position to increase efficiency of output relative to energy consumption, some embodiments have been able to achieve up to a 20% increase in efficiency.
Some embodiments may provide a pulverizer 10 constructed to have a head 24 with an input port 26, a bottom 23 with a discharge port 25, and a housing 22 extending intermediate the head 24 and the bottom 23, said housing 22 having a vertically extending rotating shaft 12 with a plurality of arms 48, 49, 50, 51, 52, 53 extending from hubs 32, 34, 36 connected to the shaft 12 thereby reducing input such as particular 30 from a larger to a smaller size from the input port 26 to the discharge port 25 with the rotation of the arms 48-53 in the housing. The arms 48-53 may or may not be canted as described herein for some embodiments.
At least some of the arms 52 may have pads 66 connected to the arms whereby the pads 66 have a front face 74 and the arms 52 have a front face 70, both in the direction of rotation, and the front face 74 of the pads 66 is one of (a) coplanar with the front face 70 of the arms 52 and (b) recessed relative thereto. These pads 66 could also extend up to or more than 150 percent of a height of the arm 54 for some embodiments.
Some embodiments may provide a retaining plate 400 to be used (one per pin pair 58, 60) possibly instead of jigsaw or puzzle male/female portions 122, 124. In an event of retainer fastener failure, shaft angular velocity and/or retaining plate inertia, both designs can use retaining pins 58, 60. Six retaining plates 400 would be used with the embodiment illustrated.
Numerous alterations of the structure herein disclosed will suggest themselves to those skilled in the art. However, it is to be understood that the present disclosure relates to the preferred embodiment of the invention which is for purposes of illustration only and not to be construed as a limitation of the invention. All such modifications which do not depart from the spirit of the invention are intended to be included within the scope of the appended claims.
This application is a division of U.S. application Ser. No. 15/405,383, filed Jan. 13, 2017, which claims the benefit of U.S. Provisional Application No. 62/279,251, filed Jan. 15, 2016, the disclosures of which are incorporated in their entirety by reference herein.
Number | Date | Country | |
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62279251 | Jan 2016 | US |
Number | Date | Country | |
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Parent | 15405383 | Jan 2017 | US |
Child | 17233132 | US |