The present invention relates to a centrifugal pump configured to force a fluid to flow along a volute internal flow channel upon rotation of an impeller disposed in a volute case.
Centrifugal pumps generally include a volute provided inside a casing, and an impeller provided on a rotating shaft projecting into the volute. The impeller has a hub mounted on the rotating shaft and a plurality of vanes provided on the hub. The impeller is disposed inside the volute. When the centrifugal pump is to be driven, a self-priming operation is performed to create a negative pressure inside the volute to thereby introduce a fluid, such as water, into the volute by the effect of the negative pressure.
By thus introducing the fluid via the self-priming operation, a steady operation becomes possible. In the steady operation, the fluid is first sucked into the volute, then guided outside the volute (i.e., inside the casing) by the effect of a centrifugal force of the impeller, and finally discharged from the casing to the outside. A typical example of such centrifugal pumps is disclosed in Japanese Patent Application Laid-open Publication (JP-A) No. 03-267596.
When the centrifugal pump disclosed in JP 03-267596 A performs a self-priming operation, a priming fluid is introduced in the volute and the impeller is rotated by driving the rotating shaft. Upon rotation of the impeller, the priming fluid introduced in the volute is guided by the impeller to flow along the volute to thereby force gas (air) in the volute to be discharged outside the volute. As a consequence of this operation, a negative pressure is created inside the volute and, by the effect of the negative pressure, the fluid is sucked into the volute. A steady operation of the centrifugal pump is now ready to be performed.
In a method known as a means for properly discharging gas in the volute to the outside of the volute, the prime fluid in the volute is stirred by utilizing vanes of the impeller. By thus stirring the prime fluid, the gas (in the form of air bubbles) contained in the prime fluid is separated from the prime fluid and discharged from the volute to the outside of the volute.
However, in order to stir the prime fluid in the volute by using the vanes of the impeller, distal ends of the vanes should be formed into a shape which is suitable for stirring the prime fluid. The shape of the distal ends of the vanes greatly contributes to the stirring of the prime fluid. Under these circumstances, the degree of freedom in designing the shape of the vanes' distal ends is considerably low, and sufficient elaborately measures cannot be taken to form the distal ends of the vanes into a shape which is suitable for performing a steady operation.
It is therefore an object of the present invention to provide a centrifugal pump which is capable of stirring a prime fluid and allows vanes to have distal ends formed into a shape suitable for a steady operation.
According to the present invention, there is provided a centrifugal pump comprising: a volute case having a volute internal flow channel formed therein; an impeller rotatably disposed in the volute case for forcing a fluid to flow along the volute internal flow channel; and at least one flow-channel recessed portion opening to the volute internal flow channel and formed so as to be recessed in a direction substantially orthogonal to a direction of flow of the fluid.
With this arrangement, since the flow-channel recess portion opens to the volute internal flow channel and is formed so as to be recessed in the direction orthogonal to the direction of flow of the fluid, at a time of performing a self-priming operation, gas (air) in the volute case is mixed (or entrained) with the prime fluid in a state of air bubbles. By virtue of the air bubbles contained in the prime fluid, the viscosity and density of the prime fluid are reduced so that the prime fluid can be easily introduced in an internal space of the flow-channel recessed portion.
The prime fluid introduced in the flow-channel recessed portion creates a vortex flow within the internal space of the flow-channel recessed portion and the prime fluid is eventually stirred in the internal space of the flow-channel recessed portion. By thus stirring the prime fluid, generation of the air bubbles is promoted, which will insure proper separation of the air bubbles from the prime fluid. The gas (in the form of air bubble thus separated from the prime fluid) can be properly discharged from the volute case to the outside and, hence, the self-priming performance can be achieved with enhanced efficiency.
Furthermore, because the flow-channel recessed portion is formed to open to the volute internal flow channel and the prime fluid is stirred within the internal space of the flow-channel recessed portion, it is not necessary to stir the prime fluid by distal ends of vanes of the impeller. The vanes are therefore allowed to have distal ends formed into a shape which is suitable for a steady operation. Since the flow-channel recessed portion is closed at a bottom thereof and hence has a blind-hole shape, the flow-channel recess portion is kept in the state of being filled with the fluid during the steady operation. This arrangement hinders further entry of the fluid into the internal space of the flow-channel recessed portion and allows the fluid to be smoothly guided along the volute internal flow channel without entering the flow-channel recessed portion. By virtue of the vanes having distal ends formed into a shape suitable for the steady operation and by the fluid allowed to smoothly flow during the steady operation, a desired pumping efficiency during the steady operation can be obtained.
Preferably, the flow-channel recessed portion has an opening which faces the volute internal flow channel, and a peripheral edge defining the opening, the peripheral edge having a straight section substantially orthogonal to the direction of flow of the fluid. By virtue of the straight section of the opening's peripheral edge, the opening is allowed to have a sufficiently large width as measured in a direction orthogonal to the direction of flow of the fluid. By thus providing the sufficiently large opening width, the prime fluid can be appropriately guided from the opening into the internal space of the flow-channel recessed portion, and the thus guided prime fluid is able to appropriately create a vortex flow within the internal space of the flow-channel recessed portion. The vortex flow effectively promotes generation of air bubbles from the prime fluid, which will lead to appropriate separation of the air bubbles from the prime fluid. By thus separating the air bubbles from the prime fluid, the gas in the volute internal flow channel can be appropriately discharged to the outside. The self-priming performance can thus be achieved with enhanced efficiency
The straight section of the opening's peripheral edge may be provided on both an upstream side and a downstream side as viewed from the direction of flow of the fluid, or alternately, on only one of the upstream side and the downstream side. In the case where the straight section is provided on both the upstream side and the downstream side of the opening's peripheral edge, it is possible to provide an opening width which is large enough to secure smooth entry of the prime fluid from the opening into the internal space of the flow-channel recessed portion and enhanced generation of a vortex flow within the internal space of the flow-channel recess portion.
In the case where the straight section is provided on one of the upstream side and the downstream side of the opening's peripheral edge, it is preferable to provide the straight section on the upstream side for the purpose of achieving proper guiding of the prime fluid from the opening into the internal space of the flow-channel recessed portion. More specifically, if the peripheral edge of the opening is formed into a curved shape, the curved peripheral edge section will fail to introduce the prime fluid into the internal space of the flow-channel recessed portion uniformly over the entire width thereof. More specifically, a part of the prime fluid tends to first enter the internal space of the flow-channel recessed portion and this prime-fluid part is restrained from flowing into the internal space of the flow-channel recessed portion due to, for example, the viscosity of that part of the prime fluid which tends to later enter the internal space of the flow-channel recess portion. It is therefore difficult to properly introduce the prime fluid from the opening into the internal space of the flow-channel recessed portion.
By contrast, the straight peripheral edge section provided on the upstream side allows entry of the prime fluid from the straight peripheral edge section into the internal space of the flow-channel recessed portion uniformly over the width thereof. The prime fluid can thus be introduced from the opening into the internal space of the flow-channel recessed portion in an appropriate manner, and the introduced prime fluid can properly generate a vortex flow within the internal space of the flow-channel recessed portion.
Preferably, the flow-channel recessed portion has a part formed to protrude from the volute internal flow channel in a radial outward direction of the impeller. With this arrangement, the flow-channel recessed portion includes a first part (hereinafter referred to as “an inner flow-channel recess part”) corresponding in position to the volute internal flow channel, and a second part (hereinafter referred to as “an outer flow-channel recessed part”) arranged to protrude from the volute internal flow channel in the radial outward direction of the impeller. The prime fluid, as it flows along the volute internal flow channel, is subjected to a centrifugal force. The prime fluid introduced in an internal space of the inner flow-channel recessed part is subsequently introduced in the form of a vortex flow into an internal space of the outer flow-channel recessed part by the effect of the centrifugal force. Generation of the vortex flow by the prime fluid can be promoted, which will further promote generation of air bubbles.
In one preferred form of the invention, the number of the flow-channel recessed portion is plural, and the respective parts of the plural flow-channel recessed portions, which are arranged to protrude from the volute internal flow channel in the radial outward direction of the impeller, are set to be successively smaller along the direction of flow of the fluid. This arrangement ensures that an endmost one of the protruding parts which is located adjacent to a trailing end of the volute case is made sufficiently large, and another endmost protruding part located adjacent to a leading end of the volute case is made sufficiently small. The sufficiently large protruding part effectively promotes generation of a vortex flow by the prime fluid (i.e., stirring of the prime fluid) which will promote generation of air bubbles from the prime fluid.
On the other hand, the sufficiently small protruding part located adjacent to the leading end of the volute case is able to appropriately suppress generation of the vortex flow by the prime fluid (i.e., stirring of the prime fluid). The prime fluid guided to a leading end of the volute internal flow channel is smoothly discharged from the leading end of the volute internal flow channel. This will provide a high prime-fluid pumping performance. By virtue of a combination of the enhanced generation of air bubbles on the trailing end side of the volute internal flow channel and the suppressed generation of the vortex flow on the trailing end side of the volute internal flow channel, the gas in the volute internal flow channel can be appropriately discharged to the outside and a further improvement in the self-priming performance can be achieved.
A certain preferred structural embodiment of the present invention will be described in greater details below, by way of example only, with reference to the accompanying sheets of drawings.
As shown in
The engine 12 includes the cylinder block 13 mounted on the base, and a crankshaft (output shaft) 14 rotatably supported inside the cylinder block 13. The centrifugal pump 20 has a case member 27 (especially, a partition member 38 of the case member 27) mounted to the cylinder block 13 by first to fourth bolts 22-25 (the second and third bolts 23, 24 being shown in
The crankshaft 14 has an end portion 14a projecting outwardly from the cylinder block 13, and the end portion 14a is connected at its distal end 14b with an impeller 28 of the centrifugal pump 20. With this arrangement, when the engine 12 is driven to rotate the crankshaft 14, the impeller 28 is rotated by the crankshaft 14. The case member 27 and the impeller 28 of the centrifugal pump 20 are sealed by mechanical seals 16, 17.
As shown in
The case member 27 includes a casing body 37 accommodating therewithin the impeller 28 and the volute case 29, and the partition member 38 closing an open end 39 of the casing body 37. The open end 39 of the casing body 37 is closed by the partition member 38, and the volute case 29 is provided on the partition member 38. With this arrangement, the casing body 37, the partition member 38 and the volute case 29 jointly define therebetween an internal flow channel 41. The internal flow channel 41 has an annular shape formed between the case member 27 and the volute case 29 within the case member 27.
The casing body 37 includes the open end 39 closed by the partition member 38, a substantially disc-shaped suction-side end wall 43 opposed to the partition wall 38, the suction port 31 formed in the suction-side end wall 43, a suction passage 44 connected to the suction port 31, a tubular peripheral wall 45 formed along an outer peripheral edge 43a of the suction-side end wall 43, and the discharge port 34 formed at an upper part 45a of the peripheral wall 45.
Referring back to
As shown in
The mechanical seal 16 is concentrically supported in the support hole 51 of the partition member 38. The end portion 14a of the crankshaft 14 projects through the mechanical seal 16 into an internal space 63 of the volute case 29. The mechanical seal 16 is in contact with the mechanical seal 17 of the impeller 28 so that a seal is mechanically provided between the mechanical seal 16 and the mechanical seal 17.
As shown in
Referring back to
As shown in
Furthermore, the third bolt 24 is inserted from the third flow-channel recessed portion 58 into the third through-hole 68 in the third cylinder attachment portion 54, and the third bolt 24 is threadedly engaged with a third attachment screw 78 formed in the cylinder block 13. Similarly, the fourth bolt 25 is inserted from the fourth flow-channel recessed portion 59 into the fourth through-hole 69 in the fourth cylinder attachment portion 55, and the fourth bolt 25 is threadedly engaged with a fourth attachment screw 79 formed in the cylinder block 13. The first to fourth cylinder attachment portions 52-55 are attached to the cylinder block 13 by the first to fourth bolts 22-25. In this state, the distal end 14b of the crankshaft 14 is arranged to project into the internal space 63 of the volute case 29 and the impeller 28 is attached to the distal end 14b of the crankshaft 14.
Respective heads of the first to fourth bolts 22-25 are received inside the first to fourth flow-channel recessed portions 56-59, respectively. The first to fourth bolts 22-25 can thus be set at positions corresponding to the position of the volute internal flow channel 84 without affecting the pump performance. This arrangement will lead to an improved degree of freedom in fastening the centrifugal pump 20 to the engine 12. Furthermore, the first to fourth flow-channel recessed portions 56-59 are formed by utilizing parts of the case member 27 which are bolted by the first to fourth bolts 22-25. The first to fourth flow-channel recessed portions 56-59 can thus be formed without requiring separate parts, which will cause compactification of the centrifugal pump 20.
The impeller 28 is disposed in the internal space 63 of the volute case 29. The impeller 28 includes a hub 81 mounted on the distal end 14b of the crankshaft 14, and a plurality of vanes 82 provided on the hub 81. The hub 81 is formed into a circular disc and an outer periphery 81a of the hub 81 is formed into a circular-arc shape. The hub 81 has a rear surface 81b (which faces the engine 12) on which the mechanical seal 17 is provided. The vanes 82 are provided on a front surface 81c of the hub 81. The impeller 28 is received in the internal space 63 of the volute case 29 and covered by the volute case 29.
The volute case 29 is supported on the volute support wall 38 by a pair of support pins 62. The volute case 29 is a casing which is disposed inside the case member 27 and configured to accommodate the impeller 28. The volute case 29 and the volute support wall 61 cooperate with each other to ensure that the volute internal flow channel 84 is formed in the internal space 63 of the volute case 29. More specifically, the volute body 88 of the volute case 29 and a wall part (hereinafter referred to as “volute wall part”) 61a of the volute support wall 61 which is opposed to the volute body 88 together form the volute internal flow channel 84 into a hollow shape. The volute wall part 61a is formed spirally in confrontation with the volute body 88.
The volute case 29 includes the volute suction port 86 communicating with the suction passage 44 of the case body 37, a circular disc-shaped volute wall 87 extending radially outward from the volute suction port 86, the volute body 88 formed into a spiral shape around the volute wall 87, a pair of pin-insertion holes 89 fitted with the pair of support pins 62, respectively, and first to fourth projecting parts 91-94 that cover corresponding ones of the outer opening parts 71b-74b of the first to fourth openings 71-74. The volute wall 97 is circular-disc-shape so as to be opposed with the vanes 82 of the impeller 28. The volute body 88 is provided along an outer periphery of the volute wall 87 so that the volute body 88 is disposed on a radial outer side of an outer periphery of the impeller 28.
The volute body 88 is generally J-shaped in cross section. In the front view, the volute body 88 includes the trailing end 88a provided on a right side thereof, the leading end 88b provided adjacently below the trailing end 88a, an inner peripheral wall 88c extending arcuately from the trailing end 88a to the leading end 88b along the outer periphery 87a of the volute wall 87, and an outer peripheral wall 88d extending spirally from the trailing end 88a to the leading end 88b on a radial outer side of the inner peripheral wall 88c.
The inner peripheral wall 88c is formed into a circular arc which is concentric with a center 96 of the impeller 28 (i.e., the axis of the crankshaft 14). The outer peripheral wall 88d is formed into a spiral shape which is gradually separated from the inner peripheral wall as it goes in a counterclockwise direction from the trailing end 88a to the leading end 88b.
More specifically, the volute body 88 is formed into a counterclockwise spiral shape from the trailing end 88a to the leading end 88b such that a volute width W1 increases gradually in a direction from the trailing end 88a to the leading end 88b. The volute body 88 has a volute discharge port 95 formed at the leading end 88b. With this arrangement, the fluid (including the prime fluid) introduced in the internal space 63 of the volute case 29 is discharged from the volute discharge port 95 to the outside (i.e., the case internal flow channel 41).
In the self-priming operation, the prime fluid introduced in the volute internal flow channel 84 is discharged from the volute discharge port 95 into the case internal flow channel 41 together with a gas (an air bubble) in the volute internal flow channel 84. In the steady operation, the fluid introduced from the volute suction port 86 into the volute internal flow channel 84 is discharged from the volute discharge port 95 into the case internal flow channel 41.
As shown in
As shown in
The discharge nozzle 35 is disposed above the volute case 29. The discharge nozzle 35 is provided with the fluid supply port 47 such that the fluid supply port 47 is located above the volute case 29. The fluid supply port 47 is closed by the supply plug 48. The fluid supply port 47 is opened when the supply plug 48 is removed from the fluid supply port 47. While the fluid supply port 47 is in the opened state, the prime fluid is supplied from the fluid supply port 47 into the case internal flow channel 41. The prime fluid is such a fluid which can exhibit a priming action when the centrifugal pump performs self-priming operation.
Next, the first to fourth flow-channel recessed portions 56-59 and the first to fourth openings 71-74 that are shown in
More specifically, the first flow-channel recessed portion 56 has a bottom 98 forming a seat for the head of the first bolt 22, a first peripheral wall 99 extending from the bottom 98 to the volute support wall 61, and the first opening 71 at which an internal space 101 of the first flow-channel recessed portion 56 opens to the volute internal flow channel 84. The bottom 98 is formed to have an outline or contour which, in a plan view, is slightly smaller than a first peripheral edge 103 of the first opening 71. The first flow-channel recessed portion 56 is in the form of a blind hole which is closed at the bottom 98 and opens at the first opening 71. The first bolt 22 is inserted through the through-hole 66 of the first cylinder attachment portion 52 and threadedly engaged with the first attachment screw 76 in the cylinder block until the head of the first bolt 22 is seated on the bottom 98 of the first flow-channel recessed portion 56.
The first peripheral wall 99 includes an upstream peripheral wall portion 99a located on an upstream side with respect to the direction of flow of the fluid (indicated by arrow B), a downstream peripheral wall portion 99b disposed downstream of the upstream peripheral wall portion 99a, an inner peripheral wall portion 99c connecting an outer end of the upstream peripheral wall portion 99a and an outer end of the downstream peripheral wall portion 99b, and an outer peripheral wall portion 99d connecting an inner end of the upstream peripheral wall portion 99a and an inner end of the downstream peripheral wall portion 99b.
The first opening 71 has an outline or contour formed by the first peripheral edge 103. The first peripheral edge 103 is formed into a portal arch shape at a corner edge formed between the first peripheral wall 99 and the volute support wall 61. The first peripheral edge 103 includes an upstream straight section 103a located on an upstream side with respect to the direction of flow of the fluid (indicated by arrow B), a downstream straight section 103b disposed downstream of the upstream straight section 103a, an inner connecting section 103e connecting an inner end 103c of the upstream straight section 103a and an inner end 103d of the downstream straight section 103b, and an outer connecting section 103f connecting an outer end of the upstream straight section 103a and an outer end of the downstream straight section 103b.
The upstream straight section 103a is formed by a corner edge formed between the upstream peripheral wall portion 99a and the volute support wall 61. The upstream straight section 103a and the upstream peripheral wall portion 99a extend linearly in a direction substantially orthogonal to the direction of flow of the fluid (i.e., in a direction toward the outside of the volute body 88) within a range H1. Furthermore, the inner end 103c of the upstream straight section 103a and the inner end of the upstream peripheral wall portion 99a are located adjacent to the outer periphery 81a of the hub 81.
The downstream straight section 103b is formed by a corner edge formed between the downstream peripheral wall portion 99b and the volute support wall 61. The downstream straight section 103b and the downstream peripheral wall portion 99b extend linearly in the direction (of arrow C) orthogonal to the direction of flow of the fluid within the range H1, in the same manner as the upstream straight section 103a and the upstream peripheral wall portion 99a. The inner end 103d of the downstream straight section 103d and the inner end of the downstream peripheral wall portion 99b are located adjacent to the outer periphery 81a of the hub 81.
The distance between the upstream straight section 103a and the downstream straight section 103b is an opening width W2 of the first opening 71. The upstream straight section 103a and the downstream straight section 103b extend parallel to each other almost throughout the range H1 and, hence, the opening width W2 of the first opening 71 is constant almost throughout the range H1.
The inner connecting section 103e is formed by a corner edge formed between the inner peripheral wall portion 99c and the volute support wall 61. The inner connecting section 103e is connected with the inner end 103c of the upstream straight section 103a and the inner end 103d of the downstream straight section 103b. The inner connection section 103e is disposed at a position located radially outward of, and adjacent to, the outer periphery 81a of the hub 81. The inner connecting section 103e is formed into a circular arc shape which is concaved toward a center of the first opening 71 along the outer periphery 81a of the bub 81. Likewise the inner connecting section 103e, the inner peripheral wall portion 99c is formed into a circular-arc shape recessed toward a central axis of the opening 71 along the outer periphery 81a of the hub 81.
The outer connecting section 103f is formed by a corner edge formed between the outer peripheral wall portion 99d and the volute support wall 61. The outer connecting portion 103f is connected to the outer end of the upstream straight section 103a and the outer end of the downstream straight section 103b. Further, the outer connecting section 103f is formed into a curved shape which makes the first opening 71 to swell in a radial outward direction. Likewise the outer connecting section 103f, the outer peripheral wall portion 99d is formed into a curved shape swelling radially outward.
The first inner opening part 71a of the first opening 71 is arranged to face the volute internal flow channel 84. That part 56a of the first flow-channel recessed portion 56 which includes the first inner opening part 71a is disposed adjacent to the volute internal flow channel 84. The part 56a including the first inner opening part 71a will be hereinafter referred to as “first flow-channel inner recessed part 56a”. Since the first inner opening part 71a is arranged to face the volute internal flow channel 84, the first inner flow-channel recessed part 56a communicates with the volute internal flow channel 84 via the first inner opening part 71a.
The first outer opening part 71b of the first opening 71 is located on the radial outer side of the volute internal flow channel 81 and closed by the first projecting part 91. That part 56b of the first flow-channel recessed portion 56 which includes the first outer opening part 71b is arranged to protrude from the volute internal flow channel 84 in a radial outward direction of the impeller 28. The part 56b including the first outer opening part 71b will be hereinafter referred to as “first outer flow-channel recessed part 56b”. The first inner flow-channel recessed part 56a and the first outer flow-channel recessed part 56b communicate with each other and jointly form the first flow-channel recess portion 56 such that the first flow-channel recessed portion 56 is communicated with the volute internal flow channel 84 via the first inner opening part 71a.
As shown in
The outer peripheral wall 88d of the volute body 88 is outwardly offset to a greater extent from the first to fourth inner connecting sections 103e, 105, 106, 107 as it goes from the trailing end 88a to the leading end 88b of the volute body 88. The first flow-channel recessed portion 56 is located adjacent to the trailing end 88 of the volute body 88 so that the volute width W1 is controlled to have a small value at the first flow-channel recessed portion 56. With this arrangement, as shown in
By thus securing the opening width W2 in the wide range H2, it is possible to appropriately introduce the prime fluid from the first inner opening part 71a into the internal space 101 of the first flow-channel recessed portion 56. Furthermore, the thus introduced prime fluid is able to appropriately generate a vortex flow within the internal space 101 of the first flow-channel recessed portion 56. The prime fluid in the volute internal flow channel 84 contains gas in the form of air bubbles. The prime fluid mixed with air bubbles has reduced viscosity and density so that the prime fluid can be easily introduced into the first inner flow-channel recessed part 56a.
The vortex flow generated within the internal space 101 of the first flow-channel recessed portion 56 promotes generation of air bubbles from the prime fluid and the air bubbles can be appropriately separated from the prime fluid. By thus separating the air bubbles from the prime fluid, the gas can be appropriately discharged from the volute internal flow channel 84 to the outside. The self-priming performance of the centrifugal pump can thus be improved.
If the upstream straight section 103a is replaced by a curved section, the upstream curved section will fail to introduce the prime fluid into the internal space 101 of the first flow-channel recessed portion uniformly over the entire width of the upstream curved section. More specifically, a part of the prime fluid tends to first flow into the internal space 101 of the first flow-channel recessed portion 56 and this prime fluid part is restrained from flowing into the internal space 101 of the first flow-channel recessed portion 56 due to, for example, the viscosity of that part of the prime fluid which tends to later flow into the internal space 101 of the first flow-channel recessed portion 56. It is therefore difficult to appropriately introduce the prime fluid from the first inner opening part 71a into the internal space 101 of the first flow-channel recessed portion 56.
By contrast, the upstream straight section 103a provided on the upstream side is able to secure uniform entry of the prime fluid into the internal space 101 of the first flow-channel recessed portion 56 over the width thereof. The prime fluid can thus be appropriately introduced from the first inner opening part 71a into the internal space 101 of the first flow-channel recessed portion 56. The thus introduced prime fluid can appropriately generate a vortex flow within the internal space 101 of the first flow-channel recessed portion 56.
The first outer flow-channel recessed part 56b of the first flow-channel recessed portion 56 is arranged to protrude from the volute internal flow channel 84 in a radial outward direction of the impeller 28. The prime fluid as it flows along the volute internal flow channel 84 is subjected to a centrifugal force. Under such condition, upon entry from the first inner opening part 71a into the first inner flow-channel recessed part 56a, the introduced prime fluid is guide into the first outer flow-channel recessed part 56b in the form of a vortex flow by the effect of the centrifugal force. This will promote generation of the vortex flow by the prime fluid, which will further promote generation of air bubbles from the prime fluid.
The first peripheral wall 99 of the first flow-channel recessed portion 56 has the outer peripheral wall portion 99d (
Referring back to
The third flow-channel recessed portion 58 is formed to be separated in the counterclockwise direction at the fixed interval from the second flow-channel recessed portion 57. Likewise the first flow-channel recessed portion 56, the third flow-channel recessed portion 58 is arranged such that the opening width W2 of the third inner opening part 73a can be secured in a wide range H4 which is substantially equal to the entire width of the volute internal flow channel 84. This arrangement ensures that the prime fluid can be appropriately introduced from the third inner opening part 73a into an internal space of the third flow-channel recessed portion 58, and the thus introduced prime fluid can appropriately generate a vortex flow.
The fourth flow-channel recessed portion 59 is formed to be separated in the counterclockwise direction at the fixed interval from the third flow-channel recessed portion 58. Likewise the first flow-channel recessed portion 56, the fourth flow-channel recessed portion 59 is arranged such that the opening width W2 of the fourth inner opening part 74a can be secured in a wide range H5 which is substantially equal to the entire width of the volute internal flow channel 84. With this arrangement, the prime fluid can be appropriately introduced from the fourth inner opening part 74a into an internal space of the fourth flow-channel recessed portion 59, and the thus introduced prime fluid can appropriately generate a vortex flow. The second, third and fourth flow-channel recessed portions 57, 58 and 59 have shapes similar to the shape of the first flow-channel recessed portion 56 and a detailed description of these flow-channels 57-59 can be omitted.
As shown in
Because of the volute width W1 formed to be increase gradually from the trailing end 88a to the leading end 88b of the volute body 88, the area S1 of the second outer opening part 72b of the second flow-channel recessed portion 57 is smaller than the area S1 of the first outer opening part 71b of the first flow-channel recessed portion 56. That is, a second outer flow-channel recessed part 57b of the second flow-channel recessed portion 57 is configured to be smaller than the first outer flow-channel recessed part 56b of the first flow-channel recessed portion 56.
Furthermore, the area S1 of the third outer opening part 73b of the third flow-channel recessed portion 58 is smaller than the area S1 of the second outer opening part 72b of the second flow-channel recessed portion 57 and larger than the area S1 of the fourth outer opening 74b of the fourth flow-channel recessed portion 59. That is, a third outer flow-channel recessed part 58b of the third flow-channel recessed portion 58 is configured to be smaller than the second outer flow-channel recessed part 57b of the second flow-channel recessed portion 57 and larger than the fourth outer flow-channel recessed part 59b of the fourth flow-channel recessed portion 59.
As is apparent from the foregoing, the areas S1 of the first to fourth outer opening parts 71b-74b are set to be smaller successively along the direction of flow of the fluid, and the first to fourth outer flow-channel recess parts 56b-59b are set to be smaller successively along the direction of the fluid. With this arrangement, the first outer flow-channel recessed part 56b on the trailing end 88a side is secured to be sufficiently large, and the fourth outer flow-channel recessed part 59b on the leading end 88b side is reduced to be small. By thus providing the sufficiently large first outer flow-channel recessed part 56b on the trailing end 88a side of the volute body 88, the prime fluid is introduced into the first outer flow-channel recessed part 56b under the effect of a centrifugal force. This will promote generation of a vortex flow by the prime fluid (i.e., stirring of the prime fluid), which in turn promotes generation of air bubbles from the prime fluid.
On the other hand, since the fourth outer flow-channel recessed part 59b on the leading end 88b side of the volute body 88 is reduced to be small, the prime fluid is uneasy to enter the fourth outer flow-channel recessed part 59b by the effect of the centrifugal force so that the generation of a vortex flow by the prime fluid (i.e., stirring of the prime fluid) is suppressed. The prime fluid introduced to the leading end 88b side of the volute body 88 can be smoothly discharged from the volute discharge port 85 so that excellent prime-fluid discharging performance can be obtained.
Generation of the air bubbles from the prime fluid can thus be sufficiently promoted on the trailing end 88a side of the volute body 88, and the excellent prime-fluid discharging performance can be obtained on the leading end 88b side of the volute body 88. As a result, gas can be appropriately discharged from the interior of the volute body 88 (i.e., the volute internal flow channel 84) to the outside (i.e., the case internal flow channel 41) as indicated by arrow E, and a further improvement in the self-priming performance of the centrifugal pump can be achieved.
Furthermore, since the second outer flow-channel recessed part 57b of the second flow-channel recessed portion 57 is smaller than the first outer flow-channel recessed part 56b, generation of a vortex flow (i.e., stirring of the prime fluid) by the second outer flow-channel recessed part 57b is properly suppressed as compared to that by the first outer flow-channel recessed part 56b. Similarly, because the third outer flow-channel recessed part 58b of the third flow-channel recessed portion 58 is smaller than the second outer flow-channel recessed part 57b, generation of a vortex flow (i.e., stirring of the prime fluid) by the third outer flow-channel recessed part 58b is properly suppressed as compared to that by the second outer flow-channel recessed part 57b.
By thus providing the first to fourth flow-channel recessed portions 56-59 opening to the volute internal flow channel 84 and by stirring the prime fluid within the internal spaces 101 of the first to fourth flow-channel recessed portions 56-59, it is not necessary for stirring the prime fluid by the impeller 28 (especially by distal ends or outer circumferential ends 82a) of the vanes 82. The distal ends 82a of the vanes 82 are allowed to be formed into a shape which is suitable for a discharge amount of the fluid during the steady operation.
As shown in
As shown in
Next, a self-priming operation of the centrifugal pump 20 will be described with reference to
As shown in
As shown in
As shown in
When introduced into each of the second to fourth inner flow-channel recessed parts 57a-59a shown in
As shown in
As shown in
As shown in
As shown in
Next, the steady operation of the centrifugal pump 20 will be described with reference to
With this arrangement, due to a negative pressure created in the internal space 63 of the volute case 29, the fluid 113 for the steady operation is sucked into the suction nozzle 32, the case suction port 31, the suction passage 44 and the volute suction port 86 successively, as indicated by arrow Q. The fluid 113 sucked into the volute suction port 86 is subsequently introduced into the volute internal flow channel 84 of the volute case 29.
As shown in
As shown in
As shown in
By thus keeping the first to fourth flow-channel recessed portions 56-59 in the state of being filled with the fluid 113, it is possible to hinder entry of the fluid 113 from the volute internal flow channel 84 into the internal spaces of the first to fourth flow-channel recessed portions 56-59. The fluid 113 is therefore allowed to smoothly flow along the volute internal flow channel 84 as indicated by arrow R until it reaches the volute discharge port 95, and subsequently the fluid 113 is discharged from the volute discharge port 95 to the case internal flow channel 41 as indicated by arrow S.
As shown in
The centrifugal pump according to the present invention should by no means be limited to the one discussed in the afore-mentioned embodiment, and various changes and modifications are possible. For example, in the illustrated embodiment, the first to fourth peripheral edges 103 (only the first peripheral edge being shown) each have both of the upstream straight section 103a and the downstream straight section 103b, however, only one of the upstream and downstream straight sections 103a, 103b may be provided.
In this case, it is preferable to provide the upstream straight section 103a because the prime fluid can be appropriately introduced from the upstream straight section 103a to the internal space of each of the first to fourth flow-channel recessed portions 56-59 (the internal space 101 of the first flow-channel recessed portion 101 being only shown). This arrangement ensures that a vortex flow of the prime fluid 112 can be appropriately generated within the internal spaces of the first to fourth flow-channel recessed portions 56-59.
Although in the illustrated embodiment, the peripheral edges of the first to fourth flow-channel recessed portions 56-59 (the first peripheral edge 103 being only shown) is formed into a portal arch shape, other shapes such as a substantially oblong shape, a substantially rectangular shape, etc. can be employed for the peripheral edges of the first to fourth flow channel recessed portions 56-59.
Furthermore, in the illustrated embodiment, the first to fourth flow-channel recessed portions 56-59 are formed by utilizing that parts of the case member 27 which are bolted by the first to fourth bolts 22-25. According to the invention, the first to fourth flow-channel recessed portions 56-59 can be formed without using the bolted parts of the case member 27.
Although in the illustrated embodiment, four flow-channel recessed portions (i.e., the first to fourth flow-channel recessed portions 56-59) are provided, the number of the flow-channel recessed portions can be properly selected.
Furthermore, the shape and configuration of the centrifugal pump unit, the centrifugal pump, the impeller, the volute case, the first to fourth flow-channel recessed portions, the first to fourth outer flow-channel recessed parts, the first to fourth openings, the volute internal flow channel, the volute body, the first peripheral edge, and the upstream and downstream straight sections should by no means be limited to those shown in the illustrated embodiment but can be changed appropriately.
The present invention is particularly suitable for an application to a centrifugal pump configured to force a fluid to flow along a volute internal flow channel upon rotation of an impeller disposed in a volute case.
Obviously, various minor changes and modifications of the present invention are possible in light of the above teaching. It is therefore to be understood that within the scope of the appended claims the invention may be practiced otherwise than as specifically described.
Number | Date | Country | Kind |
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2014-154113 | Jul 2014 | JP | national |
Number | Name | Date | Kind |
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2292529 | La Bour | Aug 1942 | A |
3270678 | La Monica | Sep 1966 | A |
3898014 | Meister et al. | Aug 1975 | A |
4355950 | Pollak | Oct 1982 | A |
6402461 | Tebby | Jun 2002 | B1 |
Number | Date | Country |
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1510696 | Mar 2005 | EP |
50-021701 | Mar 1975 | JP |
03-267596 | Nov 1991 | JP |
2013-057275 | Mar 2013 | JP |
2013-057277 | Mar 2013 | JP |
Entry |
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Japanese Notice of Allowance with Partial English Translation dated Aug. 23, 2016, 4 pages. |
European Search Report dated Dec. 6, 2016. |
European Search Report dated Nov. 30, 2015, 7 pages. |
Number | Date | Country | |
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20160032940 A1 | Feb 2016 | US |