Information
-
Patent Grant
-
6508752
-
Patent Number
6,508,752
-
Date Filed
Wednesday, December 29, 199925 years ago
-
Date Issued
Tuesday, January 21, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 494 46
- 494 50
- 494 51
- 494 52
- 494 53
- 494 54
- 494 55
- 494 57
- 494 65
- 494 66
- 494 68
- 494 69
- 494 70
- 494 74
- 494 79
- 494 81
- 494 84
- 210 5121
-
International Classifications
-
Abstract
In a centrifugal separator for separating solid particles from a liquid, a centrifugal rotor (2) has two axially separated end walls (13, 14) and a surrounding wall (17) arranged therebetween. The end walls (13, 14) and the surrounding wall (17) surround a separation chamber (20) in which there are arranged separation discs (21) and one or more conveyor screws (29, 62) for axial transportation of separated solid particles. According to the invention the end walls are connected with each other through a central member (15), which is dimensioned in a way such that during the rotor operation it will take up a substantial part, preferably at least 80%, of the forces acting axially on the end walls (13, 14) as a consequence of centrifugally generated pressure of liquid present in the separation chamber (20).
Description
FIELD OF THE INVENTION
The present invention relates to a centrifugal separator for freeing a liquid from solid particles suspended therein and having a density larger than that of the liquid.
BACKGROUND OF THE INVENTION
Several different types of centrifugal separators for this purpose are known, being arranged during operation to discharge continuously or intermittently sludge, which contains separated solid particles. Each one of the various types is intended for treatment of liquid containing particles in a certain amount and/or of a certain kind.
Thus, there are so called decanter centrifuges for treatment of liquids containing a relatively large amount of particles. An ordinary decanter centrifuge has a normally elongated rotor, in the separation chamber of which only one single conveyor screw is arranged to rotate around the same rotational axis as the rotor but with a different speed than that. Separated particles in this way may be transported by the conveyor screw axially within the rotor up to normally constantly open so-called sludge outlets. A decanter centrifuge of this kind is shown for instance in U.S. Pat. No. 4,245,777.
A decanter centrifuge of a somewhat different kind is shown in U.S. Pat. No. 3,685,721. This decanter centrifuge has several conveyor screws arranged in the centrifuge rotor separation chamber evenly distributed around the rotational axis of the centrifugal rotor. Each of the conveyor screws is arranged to transport separated particles to and out through a sludge outlet at one end of the separation chamber.
A centrifugal separator reminding of an ordinary decanter centrifuge, i.e. having only one conveyor screw, but having an intermittently openable so called sludge outlet, is shown in U.S. Pat. No. 4,508,530. In this centrifugal separator, which is intended for freeing a liquid from both solid particles heavier than the liquid and from liquid drops dispersed/emulgated in the liquid and being lighter than the carrying liquid, there is used for the separation also a set of conical separation discs which are arranged in the separation chamber radially inside the conveyor screw.
A decanter centrifuge as a rule has a large rotor volume and, thereby, a relatively large capacity, i.e. a large flow of a liquid containing a large amount of solid particles can be treated. The elongated rotor is normally journalled at both its ends and is adapted to rotate about a horizontal rotational axis. This means that a decanter centrifuge requires a relatively large floor area for its rotor, its driving means and its gear box, the last mentioned being needed for operation of the sludge transportation device within the rotor. Decanter centrifuges having centrifugal rotors rotatable around vertical axes are also known, however, for instance through U.S. Pat. No. 2,862,658. The rotor of such a decanter centrifuge is journalled either at its lower end or at its upper end.
Centrifugal separators of the kinds described so far are, as mentioned before, intended above all for treatment of large flows of liquid containing relatively large amounts of particles. For this purpose they have been given a construction which does not make large rotational speeds of the centrifugal rotor possible and which, therefore, are not suitable when there are requirements of substantial cleanliness of the separated liquid.
For such requirements of substantial cleanliness of the separated liquid there are other types of centrifugal separators. These are so formed, however, that they are not suitable for treating large flows of liquid having a large content of solid particles. Thus, there are so called nozzle separators of a kind shown for instance in U.S. Pat. No. 2,321,918. The rotor of a centrifugal separator of this type normally has a set of conical separation discs in its separation chamber and a rotor body the radial extension of which is in the same order as its axial extension. The reason for this form of the rotor body is that particles being separated from a liquid in the separation chamber should be able to move by themselves, i.e. slide on the surrounding wall of the separation chamber, without assistance from separate sludge transportation means, to sludge outlet nozzles situated at the surrounding wall of the rotor and being open or intermittently openable. The surrounding wall of the separation chamber in this case is constituted mainly by two conical rotor end walls, which are united with each other along their surrounding edges. A rotor having a design like this is expensive to produce and gets by necessity a rather large diameter without for this reason being usable for treatment of large amounts of sludge.
There are also centrifugal separators the centrifugal rotors of which in addition to conical separation discs in the separation chamber have equipment for intermittent discharge of particles from the separation chamber through separate openings or a slot extending all around the rotational axis of the rotor. The rotors for centrifugal separators of this kind are even more expensive to produce than rotors for nozzle separators and are even less suitable for freeing of liquids from large amounts of particles suspended therein. One example of a centrifugal separator of the last mentioned type is shown in U.S. Pat. No. 4,698,053.
SUMMARY OF THE INVENTION
The purpose of the present invention is to accomplish a construction for a centrifugal separator, which makes possible a design for the centrifugal rotor such that it gets a large separation efficiency, can be subjected to a large rotational speed, i.e. a large centrifugal force, and can be used for treatment of liquids containing small as well as large amounts of particles. The construction also should be such that the centrifugal rotor becomes relatively cheap to produce.
According to the invention this object can be achieved by means of a centrifugal separator which has a rotor having a center axis around which it is rotatable, the rotor comprising two axially spaced end walls and a surrounding wall arranged axially between the end walls and surrounding together therewith a separation chamber, the axial extension of which is substantially larger than the radial extension thereof, the end walls being adapted to be subjected to axially directed forces as a consequence of centrifugally generated pressure of liquid in the separation chamber, which forces strive to push the end walls away from each other; inlet means forming an inlet for introducing said liquid and particles suspended therein into the separation chamber; separation discs arranged in the separation chamber for creating small separation distances for the particles to be separated from the liquid; first outlet means forming a first outlet for discharging liquid having been freed from particles; second outlet means forming a second outlet for discharging particles having been separated from the liquid; transportation means comprising at least one transportation member which is situated within the separation chamber and is rotatable relative to the rotor, while this is rotating, for the transportation of separated particles axially in the separation chamber; transmission means for driving of the transportation means; and a central member extending between said end walls through the separation chamber and being dimensioned and connected with the two end walls in a way such that it will take up a substantial part of the forces acting axially on the end walls during the operation of the rotor.
In a centrifugal separator of this kind the centrifugal rotor may be given an axial extension which is large in relation to the diameter of the rotor, since separate transportation means is arranged for axial transportation of solid particles separated from the liquid. As a consequence of the force transferring connection between the rotor end walls and the central member the surrounding wall of the rotor need not transfer large axial forces caused by the pressure against the rotor end walls of the liquid present in the separation chamber during the operation of the centrifugal separator. Hereby, the connection between the surrounding wall and the end walls may be made relatively simple, since not even these connections need to transfer large axial forces. The rotor then may be produced relatively cheaply and still be designed for very large rotational speeds. This means that the invention makes it possible to produce a centrifugal separator able to separate large amounts of particles from a liquid and to separate the particles from the liquid rapidly and efficiently in that the separation discs, which may fill a large part of the elongated separation chamber, may be used in the best possible way.
Since the surrounding wall of the rotor need not be subjected to large axial forces in spite of a large rotational speed it can be produced from a thin material reinforced in the circumferential direction of the rotor by fibers of one kind or another, for instance carbon or glass fibers. The surrounding wall in this way may be given a large strength despite a small weight, which strongly contributes to making the rotor rotatable at a large speed.
For obtainment of the desired advantages of the invention it would be necessary that the central member, taking up axial forces, is arranged to take up at least half of said forces acting axially on the end walls during the rotor operation. However, preferably, the central member is adapted to take up substantially all such axial forces, i.e. more than 80% thereof.
Within the scope of the invention the rotor outlet for separated particles may be constantly open and provided with suitably dimensioned nozzles.
In a preferred embodiment of the invention, however, the rotor comprises outlet means adapted for intermittent opening of the rotor outlet for separated particles. Hereby, the outlet may be made large enough for safely avoiding clogging thereof, which is particularly important if some of the particles are substantially larger than others.
The above said transmission means for operating the transportation means in the rotor preferably is controllable in a way such that the axial transportation of separated particles in the rotor can be adapted to the actual content of particles in the treated liquid.
Even if the invention can be used also in combination with a sludge conveyor of the kind to be seen in an ordinary decanter centrifuge, e.g. according to U.S. Pat. No. 4,245,777, said transportation means preferably includes at least two conveyor screws journalled in the rotor and adapted to rotate around respective axes extending substantially in the axial direction of the rotor close to the surrounding wall of the rotor. In this case the separation chamber preferably has separate outlets for separated particles, each one of the conveyor screws being arranged to transport separated particles to one of the separate outlets.
If the centrifugal separator according to the invention has only one sludge conveyor in the rotor, extending helically around the center axis of the rotor along the surrounding wall thereof, it is desirable that the above mentioned central member takes up substantially all the axial forces caused by liquid in the separation chamber during operation of the rotor. Otherwise it is difficult to use the advantage of the invention that the surrounding wall of the rotor could be produced by a thin and light material reinforced by fibers extending substantially only in the circumferential direction of the rotor. However, if the centrifugal separator is of a kind having several sludge conveyor screws distributed around the center axis of the rotor the preconditions are somewhat different. In cases like that a number of bolts may extend between the two end walls of the rotor in the areas between the sludge conveyor screws radially inside the surrounding wall. In these areas there are normally arranged so called filler pieces, and said bolts preferably extend through these filler pieces.
Bolts of this kind may, if desired, be adapted to take up up to 50%, however preferably not more than 60%, of the forces acting axially against the end walls and caused by the pressure of the liquid in the separation chamber during operation of the rotor.
Alternatively, of course, the surrounding wall of the rotor, if desired, may be arranged to take up all or part of the axial forces which are not taken up by the above mentioned central member.
The separation discs in the separation chamber may be of any suitable kind. Preferably they are formed like truncated cones and stacked upon each other coaxially with the rotor. Alternatively, they may be formed such that they extend substantially axially through the whole or a part of the separation chamber and each of them extends arcuately from said central member towards the surrounding wall of the rotor, seen in a section through the rotor across the center axis thereof. In DE 48615 there is shown and described some different kinds of separation discs which may be used in a centrifugal separator according to the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention is described in the following with reference to the accompanying drawing, in which
FIG. 1
shows in a longitudinal section a centrifugal separator according to a preferred embodiment of the invention.
FIG. 2
shows a section along the line II—II in FIG.
1
.
FIG. 3
shows an enlarged part of FIG.
1
.
FIG. 4
shows a cross-section through the centrifugal rotor shown in
FIG. 1
, taken between two adjacent separation discs.
FIG. 5
shows a separation disc of the kind shown in FIG.
4
.
FIG. 6
shows a cross-section, similar to that in
FIG. 4
, of a somewhat modified embodiment of the invention.
FIG. 7
shows a cross-section, similar to that in
FIG. 4
, of a further modified embodiment of the invention.
FIG. 8
shows a separation disc of the kind included in the modified embodiment of the invention according to FIG.
7
.
FIG. 9
shows in a longitudinal section part of a centrifugal separator having separation discs of the kind shown in the
FIGS. 7 and 8
.
FIG. 10
shows in a longitudinal section a centrifugal separator according to a further embodiment of the invention.
FIG. 11
shows a cross-section through the centrifugal rotor shown in FIG.
10
.
DETAILED DESCRIPTION
FIG. 1
shows a centrifugal separator for freeing a liquid from solid particles suspended therein and having a density larger than that of the liquid. The centrifugal separator comprises a frame
1
, a rotor
2
that is rotatably supported by and within the frame
1
and a motor
3
that is also supported by the frame but on its outside and that is adapted for rotation of the rotor
2
about a vertical rotational axis
4
coinciding with the center axis of the rotor. For this purpose the motor
3
supports on its drive shaft a belt pulley
5
and the rotor supports at its lower part a belt pulley
6
. A drive belt
7
surrounds both the belt pulleys
5
and
6
.
The motor
3
supports on its drive shaft a further belt pulley
8
, which together with an annular transmission member
9
arranged coaxially with the rotor
2
and rotatable relative thereto is surrounded by a further drive belt
10
.
The rotor
2
, which is rotatably suspended in the frame by means of a lower bearing
11
and an upper bearing
12
, comprises a lower end wall
13
and an upper end wall
14
. The lower end wall
13
is formed in one piece with a shaft
15
that extends all the way from the area of the lower bearing
11
past the lower end wall
13
up to the upper end wall
14
and through a central opening therein. By means of a locking member
16
the upper end wall
14
is fixed relative to the shaft
15
at least in a way such that it cannot move in a direction away from the lower end wall
13
. By means not shown the end wall
14
is also fixed relative to the shaft
15
in its circumferential direction. The rotor further comprises a circular-cylindrical surrounding wall
17
, which extends axially between the end walls
13
and
14
, coaxially surrounding the shaft
15
spaced therefrom. The surrounding wall
17
shall not transfer any substantial axial force and, therefore, is not firmly connected with the end walls
13
and
14
. Instead, the surrounding wall
17
abuts at its ends through annular gaskets
18
and
19
radially against the respective end walls
13
and
14
. However, the surrounding wall
17
is formed such that it can take up very large forces in its circumferential direction and, therefore, is reinforced by carbon or glass fibers extending substantially in said circumferential direction.
The end walls
13
,
14
and the surrounding wall
17
surrounds a separation chamber
20
within the rotor. The separation chamber
20
surrounds the shaft
15
and has an axial extension substantially larger than its radial extension.
Within the separation chamber
20
coaxially with the rotor a stack of frusto-conical separation discs
21
is arranged between the end walls
13
,
14
. By means of spacing members the separation discs are maintained at some axial distance from each other.
The upper end wall
14
on its outside is connected with an inlet member
22
forming a central, vertical inlet channel
23
. This inlet channel
23
communicates at its upper end with an inlet
24
for liquid to be treated within the rotor, and it branches off at its lower end in several branch channels
25
. The branch channels
25
which are formed partly in the inlet member
22
and partly in the upper end wall
14
open into the upper part of the separation chamber
20
radially about half-way between the central rotor shaft
15
and the surrounding wall
17
.
The lower end wall
13
has a number of branch channels
26
intended for liquid having been treated in the rotor. The branch channels
26
start from the lower part of the separation chamber
20
and extend to a common outlet channel
27
which in its turn extends further centrally in the rotor shaft
15
to and out through the lower end thereof.
For solid particles having been separated from said liquid in the separation chamber
20
the rotor has several outlet channels
28
extending from the uppermost part of the separation chamber axially through the upper end wall
14
at the radially outermost portion thereof. For transportation of particles separated in the separation chamber
20
to the outlet channels
28
the rotor comprises a conveyor screw device including several conveyor screws
29
. These extend axially through the separation chamber
20
close to the surrounding wall
17
and are evenly distributed around the rotor shaft
15
. Each conveyor screw
29
is journalled at its ends in the respective end walls
13
,
14
and is rotatable around its center axis relative to the rotor walls during the rotation of the rotor around its rotational axis
4
.
For the rotation of the conveyor screws
29
relative to the rotor the rotor shaft
15
supports immediately below the lower end wall
13
the above said annular member
9
. This member
9
surrounds the rotor shaft
15
and is adapted by means of the motor
3
through the driving belt
10
to be rotated around the rotational axis
4
of the rotor at a speed different than that of the rotor. The annular member
9
has on its outside axially above the driving belt
10
a gear ring
30
engaging several bearing members
31
evenly distributed around the rotor shaft
15
. Each bearing member
31
is connected with a conveyor screw
29
and forms part of a slide bearing through which the conveyor screw
29
is journalled in the lower end wall
13
. The bearing member
31
and its co-operation with the gear ring
30
, the end wall
13
and the conveyor screw
29
is described more in detail below with reference to FIG.
3
.
At its upper end each conveyor screw
29
is journalled in the upper end wall
14
by means of a pin
32
. Radially outside the uppermost end portion of each conveyor screw
29
and axially in the area of the uppermost separation disc
21
there is delimited in the separation chamber
20
by the upper end wall
14
a space or a pocket
33
which extends radially outwardly from said end portion of the conveyor screw to a level radially outside the inside of the surrounding wall
17
. At the radially outermost part of each such pocket one of the afore-mentioned outlet channels
28
is situated.
FIG. 2
shows a section through the upper end wall
14
, taken along the line II—II in FIG.
1
. Between adjacent pockets
33
parts of the end wall
14
form filler pieces which prevent communication between the sludge pockets in the circumferential direction of the rotor.
For closing and intermittent uncovering of the outlet channels
28
the rotor is provided with an axially movable slide
34
. By means of springs
35
arranged between the inlet member
22
and the slide
34
the slide
34
is kept pressed against the outside of the upper end wall
14
, axial protuberances of the slide
34
abutting sealingly against the end wall around the openings of the respective outlet channels
28
.
Between the slide
34
and the end wall
14
there is delimited radially inside the outlet channels
28
a so called opening chamber
36
, which via channels through the inlet member
22
and the rotor shaft
15
communicates with the interior of a narrow tube
37
extending axially upwardly through and out of the inlet member
22
to an upper pressure source of air (not shown). Through supply of pressurized air to said opening chamber
36
the slide
34
during rotation of the rotor may be caused to move axially upwardly against the action of springs
35
, so that the outlet channels
28
are uncovered.
FIG. 3
shows in an enlarged scale part of FIG.
1
. It can thus be seen from
FIG. 3
that the bearing member
31
is supported by a transmission shaft in the form of a short tap
38
extending within a bore
39
in the end wall
13
and connected with the conveyor screw
29
. The bearing member
31
with its tap
38
as well as the conveyor screw
29
may be made of plastic. A sealing device
40
is arranged in the bore
39
and is adapted to seal between the tap
38
and the end wall
13
.
The bearing member
31
has a tubular surrounding part
41
, which on its outside is provided with cogs
42
and on its inside has a slide bearing surface
43
. The cogs
42
engage the gear ring
30
of the annular member
9
, and the slide bearing surface
43
co-operates with a corresponding slide bearing surface
44
formed on an annular protuberance
45
on the outside of the end wall
13
. The protuberance
45
which may have a surface layer of a ceramic material provided with said slide bearing surface
44
surrounds the opening of the bore
39
in the end wall
13
, and the two co-operating slide bearing surfaces
43
,
44
thus have a substantially larger circumference than the bore
39
.
On the outside of the rotor end wall
13
there is mounted an annular further wall
46
. This confines between itself and the outside of the end wall
13
an annular transmission chamber
47
, which is closed radially outwardly but open radially inwardly towards the rotor shaft
15
. The chamber
47
during operation of the rotor may be filled with liquid, e.g. water, through a supply pipe
48
and is intended always to be filled during operation of the rotor. A radially inner edge
49
of the further wall
46
may serve as an overflow outlet for liquid being supplied to the chamber
47
.
As can be seen from
FIG. 3
, a substantial part of the bearing member
31
will be present during operation of the rotor in liquid present in the chamber
47
. This liquid has two purposes; firstly, it shall operate as a lubricator between the slide bearing surfaces
43
and
44
, when the conveyor screw
29
rotates relative to the rotor, and secondly it shall create an hydraulic force acting on the bearing member
31
in a direction towards the rotational axis
4
of the rotor. The hydraulic force counteracts the centrifugal force to which the bearing member is subjected during its rotation around the rotational axis
4
of the rotor and, thereby, acts unloading on the slide bearing formed by the bearing member
31
and the protuberance
45
on the rotor end wall
13
.
FIG. 4
shows a cross section through the rotor
2
in FIG.
1
. The section is taken between two adjacent conical separation discs
21
.
FIG. 5
shows a single separation disc
21
of the kind also shown in FIG.
4
.
From
FIG. 4
it can be seen further that the center shaft
15
of the rotor has axial grooves
50
forming axial flow paths radially inside the separation discs
21
for liquid which has been freed from solid particles in the separation chamber
20
. The separation discs
21
are supported radially in all directions by the shaft
15
.
FIG. 4
also shows that the separation discs
21
are provided with several conventional spacing members
51
which are evenly distributed around the shaft
15
and keep the separation discs at a desired distance from each other.
The separation discs
21
have several through-holes
52
, each being placed between two adjacent spacing members
51
, the holes being axially aligned with corresponding holes in the other separation discs
21
. The holes
52
form axial so called distribution channels
53
(
FIG. 1
) through the stack of separation discs axially aligned with the openings of the previously mentioned branch channels
25
in the upper rotor end wall
14
.
A filler piece
54
extends inside the surrounding wall
17
around the stack of separation discs
21
and the conveyor screws
29
. This filler piece has recesses for the conveyor screws
29
and extends in the areas between the conveyor screws radially inwardly forming axially extending ridges which have contact with the separation discs
21
. The separation discs which are relatively thin and may be made of plastic receive during operation of the rotor, therefore, radial support from the said ridges of the filler piece
54
. Between the conveyor screws the filler piece is so formed that solid particles which during operation of the rotor are separated from the liquid and move radially outwardly between the separation discs will slide on the hills
55
of said ridges in a direction towards the conveyor screws and in between their threads.
FIG. 5
shows that each separation disc has both recesses
56
for the conveyor screws
29
and recesses
57
for the filler piece
54
.
The filler piece
54
may be formed in one piece, suitably from plastic or some other relatively light material. Alternatively, it may be composed of several annular elements having the cross-sectional form shown by the filler piece
54
in
FIG. 4
, or from several straight axially extending elements, which are evenly distributed around the rotational axis of the rotor. For covering of the interspaces which may remain between annular or straight elements of this kind a lining
58
of plastic or other material, as shown in
FIG. 6
, may be arranged on the inside of the filler piece
54
.
A further alternative for the forming of the filler piece
54
is that the conical separation discs are formed so that they form together said filler piece. This alternative is illustrated in the
FIGS. 7-9
.
As can be seen from the
FIGS. 7 and 8
a separation disc
21
in this case has an entirely circular circumference and extends into contact with the surrounding wall
17
of the rotor around the whole of its circumference. The separation disc has through-holes
59
intended for the conveyor screws
29
.
Like the separation disc shown in
FIG. 5
the separation disc in
FIG. 8
has spacing members
51
formed on its underside. In case these spacing members
51
are formed in one piece with the separation disc
21
, this has a certain thickness in the areas of the spacing members
51
and a smaller thickness in the areas
60
situated between the spacing members
51
. In the areas
60
there is thus created, when two separation discs abut against each other in a stack, a space in which liquid may flow between the separation discs.
The thickness that the separation disc in
FIG. 8
has at the spacing members
51
it also has in a continuous area
61
extending along the whole of the circumference of the separation disc radially outside the holes
59
and between adjacent such holes
59
a distance radially inwardly towards the rotor shaft
15
.
In a stack of separation discs formed as shown in
FIG. 8
the separation discs will abut against each other in the areas
61
(see
FIG. 9
) and they will thus form in these areas a filler piece similar to the filler piece
54
in FIG
4
.
Common to the different embodiments of the filler piece
54
is that this is created around the whole of the rotor radially inside the circular-cylindrical surrounding wall
17
, which is formed to take up large forces in the circumferential direction of the rotor. It is thus important that the surrounding wall of the rotor has a circular-cylindrical strong portion that surrounds the separation chamber
20
and the sludge conveyor screws
29
.
The centrifugal separator described above with reference to the
FIGS. 1-9
operates briefly in the following manner.
After the rotor
2
has been caused to rotate around its rotational axis
4
and the conveyor screws
29
simultaneously have been caused to rotate around their respective rotational axes relative to the rotor
2
, a suspension of liquid and particles dispersed therein and having a density larger than that of the liquid is supplied through the inlet
24
. The suspension is conducted through the channels
23
and
25
to the distribution channels
53
in the stack of separation discs
21
. From respective holes
52
in the separation discs
21
the suspension flows out into the spaces between the separation discs
21
and is conducted between adjacent spacing members
51
to the axial channels
50
at the rotor shaft
15
(see FIG.
4
).
On the way between the holes
52
and the channels
50
said particles are separated from the liquid and they slide along the underside of the separation discs back radially outwardly towards the conveyor screws
29
. The inclined surfaces
55
on the filler piece
54
(see
FIG. 4
) makes the particles collecting exactly in the areas of the conveyor screws
29
.
In the areas of the conveyor screws
29
the particles form a sludge which by the conveyor screws is transported axially within the separation chamber
20
towards the upper rotor end wall
14
.
In the end wall
14
each conveyor screw
29
extends through a short cylindrical bore which opens into a pocket
33
(see FIGS.
1
and
2
). The sludge formed in the separation chamber
20
is thus transported through these bores and out into the pockets
33
. From here the sludge is discharged intermittently through the outlet channels
28
in that these are uncovered by means of the slide
34
at desired time intervals. The slide can be actuated by supply of pressurized air to the opening chamber
36
. When sludge is supplied through said bore to a pocket
33
, displaced liquid is conducted away from the pocket
33
to the separation chamber
20
in the part of the bore that is situated closest to the center axis
4
of the rotor, where a narrow slot is formed between the threads of the conveyor screw
29
and the wall of the bore. The liquid having been freed from particles is conducted out of the rotor below the lower end wall
13
through the channels
26
and
27
.
The slide
34
alternatively may be adapted automatically to uncover the outlet channels
28
, when a predetermined resistance against turning of the conveyor screws
29
is obtained, indicating that a certain amount of sludge has been collected in the separation chamber.
Since the inlet for suspension is arranged at one end and the outlet for liquid at the opposite end of the separation chamber
20
, and the outlet for sludge is arranged at the inlet end of the separation chamber, good prerequisites are obtained for liquid leaving the separation chamber to be substantially free from particles.
In the embodiments of the invention having been described above and shown in the drawings the conical separation discs are arranged in a way such that they face with their apex ends upwardly. If desired, they may instead be arranged with their apex ends facing downwardly towards the outlet for cleaned liquid. Then, the end walls
13
and
14
are suitably formed in a corresponding way, the lower end wall
13
then forming an upwardly open funnel which with its apex portion forms the central outlet for cleaned liquid. If the lower end wall
13
is formed in this way a complete emptying of the separation chamber
20
is facilitated after a finished separating operation.
During the separating operation axially directed pressures against both the end walls
13
and
14
of the rotor come up as a consequence of the centrifugal force to which the liquid and the particles in the separation chamber are subjected. The whole of this force is taken up by the rotor shaft
15
which is fixed relative to both of the end walls
13
and
14
.
The
FIGS. 10 and 11
illustrate an alternative embodiment of a centrifugal separator according to the invention. In the following only the most important differences between this embodiment and the previously described embodiments will be mentioned. The same reference numerals have been used in the
FIGS. 10 and 11
as in the other figures for details which substantially correspond to each other.
The centrifugal separator in the
FIGS. 10 and 11
has only one single conveyor screw
62
and this extends helically around the rotor shaft
15
through the separation chamber
20
.
At its ends the conveyor screw
62
is journalled by means of bearing members
63
and
64
directly on the rotor shaft
15
. The bearing members
63
and
64
are firmly connected with each other by means of axial rib-formed elements
65
extending axially through the separation chamber
20
at the outer edges of the separation discs
21
. The elements
65
during the rotation of the rotor may give radial support to the separation discs
21
if these are formed for instance of plastic and have a tendency of expanding radially. It is also simultaneously the elements
65
which are supporting the very conveyor screw
62
.
The lower bearing member
64
has a tubular surrounding part carrying a gear ring
66
on its inside. This gear ring
66
is in engagement with a number of gear wheels evenly distributed around the rotor shaft
15
and supported by short taps
67
each of which corresponds to the tap
38
in FIG.
3
. The taps
67
thus extend through the rotor end wall
13
and are journalled on its outside by means of bearing members like the bearing members
31
in
FIGS. 1 and 3
. By rotation of the taps
67
in the same way as has earlier been described with reference to the taps
38
the bearing member
64
and, thereby, the conveyor screw
62
may be rotated relative to the rotor shaft
15
.
The centrifugal separator according to the
FIGS. 10 and 11
operates for the rest principally in the same manner as the centrifugal separator according to FIG.
1
.
Claims
- 1. A centrifugal separator for freeing a liquid from solid particles suspended therein and having a density larger than that of the liquid, comprising a rotor (2) having a center axis (4) around which the rotor is rotatable, the rotor comprisingtwo axially spaced end walls (13, 14) and a surrounding wall (17), that is arranged axially between the end walls and surrounds together with the end walls a separation chamber (20), the axial extension of which is substantially larger than the radial extension thereof, the end walls (13, 14) being arranged to be subjected to axially directed forces as a consequence of centrifugally generated pressure of liquid in the separation chamber (20), which forces strive at pushing the end walls (13, 14) away from each other, inlet means (22) forming an inlet (25) for supplying said liquid and particles suspended therein into the separation chamber (20), separation discs (21) which are arranged in the separation chamber (20) for creating small separation distances for particles to be separated from the liquid, first outlet means forming a first outlet (26) for discharge of liquid having been freed from particles, second outlet means forming a second outlet (28) for discharge of particles having been separated from the liquid, a sludge transportation means comprising at least one sludge transportation member (29; 62), which is situated within the separation chamber (20) and is rotatable relative to the rotor (2), when the rotor is rotating, for the transportation of separated particles axially in the separation chamber (20), and a transmission means (9, 10, 30, 42) for rotation of the sludge transportation member (29; 62) relative to the rotor (2), wherein a central member (15) extends between said end walls (13, 14) through the separation chamber (20) and is dimensioned and connected with the two end walls (13, 14) in a way such that it will take up a substantial part of said forces acting axially on the end walls (13, 14) during operation of the rotor, in which the sludge transportation means comprise only one sludge conveyor screw (62) arranged coaxially with the rotor, said transmission means comprising at least one member (67) extending through one of the rotor end walls at a distance from the rotor center axis (4) and engaging the sludge conveyor screw (62) in the separation chamber (20).
- 2. A centrifugal separator according to claim 1, in which the central member (15) is dimensioned and connected with the two end walls (13, 14) in a way such that it will take up at least half of said forces acting axially on the end walls during operation of the rotor.
- 3. A centrifugal separator according to claim 1, which the central member (15) is dimensioned and connected with the two end walls (13, 14) in a way such that it will take up at least 80% of said forces acting axially on the end walls during operation of the rotor.
- 4. A centrifugal separator according to claim 1, in which said second outlet means include means for discharging particles intermittently from the separation chamber (20) through said second outlet (28).
- 5. A centrifugal separator according to claim 1, in which the rotor (2) is journalled at both of its ends by respective bearings (11, 12).
- 6. A centrifugal separator according to claim 1, in which the surrounding wall (17) is reinforced by fibers which extend substantially in the circumferential direction of the rotor.
- 7. A centrifugal separator according to claim 1, in which the rotor (2) is oriented for operation with its center axis (4) extending vertically.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9701223 |
Apr 1997 |
SE |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/SE98/00548 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO98/45045 |
10/15/1998 |
WO |
A |
US Referenced Citations (26)
Foreign Referenced Citations (6)
Number |
Date |
Country |
301080 |
Nov 1954 |
CH |
1449064 |
Jul 1966 |
FR |
1455032 |
Oct 1966 |
FR |
999953 |
Jul 1965 |
GB |
2-40248 |
Feb 1990 |
JP |
9603097-8 |
Feb 1998 |
SE |