This disclosure relates in general to a slurry pump impeller for use in centrifugal pumps and more particularly though not exclusively to pumps for handling abrasive materials such as for example slurries and the like.
Various process steps in the minerals processing industry involve erosive contact with components of equipment which results in significant wear to the extent that frequent replacement is required. However, often the wear of a component is uneven depending on the nature of the process step.
For example, in the process of pumping abrasive slurries using a centrifugal slurry pump, a limiting factor on the centrifugal slurry pump wet end component wear life can be localised wear in the form of deep gouging or very high wear rates in certain locations of the slurry pump impeller even though other parts of the impeller may be wearing at a relatively low rate.
The high wear at the impeller front and back shroud relates to the velocity and degree of turbulence in the flow in these regions. The present disclosure seeks to provide a centrifugal pump impeller which results in decreased wear in these regions.
The various aspects disclosed herein may be applicable to all centrifugal slurry pumps and particularly to those that experience high wear rates at the impeller shrouds.
According to one aspect there is provided a centrifugal slurry pump impeller including a back shroud and a front shroud each with opposed inner and outer faces and an outer peripheral edge and a central axis, the front shroud including an impeller inlet and the back shroud including an impeller nose raised from the inner face of the back shroud facing the impeller inlet and in line with the central axis, a plurality of pumping vanes extending between the inner main faces of the back and front shroud, the pumping vanes being disposed in spaced apart relation, each pumping vane including opposed main side faces, a leading edge in the region of the central axis and a trailing edge in the region of the outer peripheral edges of the back and front shrouds with a passageway between adjacent pumping vanes, each passageway including a blended region between each of the main side faces of the pumping vanes and the inner faces of the front and back shrouds wherein a surface of the inner face of at least one of the front and back shrouds includes a raised portion located between the blended regions of adjacent pumping vanes.
In certain embodiments, each passageway extends from an inner region of the passageway beginning adjacent the leading edge of the plurality of pumping vanes to an outer region of the passageway wherein the outer region ends at the outer peripheral edge of the front and back shrouds and wherein the raised portion is located in the inner region of the passageway.
In certain embodiments, the raised portion extends from the inner region adjacent the leading edge of the plurality of pumping vanes and ends about three quarters along the length of the passageway. In another form, the raised portion ends about midway along the length of the passageway from the region adjacent the leading edge of the plurality of pumping vanes.
In certain embodiments, the inner surfaces of the front and back shroud in the outer region are substantially planar and are in a plane that is substantially perpendicular to the central axis.
In certain embodiments, one of the opposed side faces of the adjacent pumping vanes is a pressure side face and the other of the opposed side faces is a suction side face wherein an apex of the raised portion is located closer to the suction side face than the pressure side face.
In certain embodiments, the raised portion includes a convex surface.
In certain embodiments, the distance between the inner faces of the back and front shroud is greater in the outer region than the inner region of the passageway.
In certain embodiments, the raised portion provides a surface on the inner face of the back and/or front shroud which continues from the blended region associated with one of the opposed side faces to the blended region of the other of the opposed side faces of the adjacent pumping vanes.
In certain embodiments, the apex of the raised portion is located adjacent the suction side face to which it is closest so as to modify the flow of slurry through the passageway in use and thereby reduce turbulence and/or inhibit the formation of vortices formed adjacent the inner main face of the back and/or front shroud.
In certain embodiments, the raised portion is located on the inner face of the front shroud.
In certain embodiments, the raised portion is located on the inner face of the back shroud.
In certain embodiments, the raised portion is located in each one of the passageways located between adjacent pumping vanes.
In certain embodiments, the apex of the raised portion is spaced from the blended region located between the main side faces of the pumping vanes and the inner face of the back and/or front shroud.
In certain embodiments, the pumping vanes are backwardly swept in shape. In one form the impeller has no more than six pumping vanes. In a further form, the impeller has four pumping vanes.
According to another aspect there is provided a centrifugal slurry pump impeller including a back shroud with an inner and outer face and an outer peripheral edge and a central axis, the back shroud including an impeller nose raised from the inner face in line with the central axis, a plurality of pumping vanes extending between the inner main face of the back shroud, the pumping vanes being disposed in spaced apart relation, each pumping vane including opposed main side faces, a leading edge in the region of the central axis and a trailing edge in the region of the outer peripheral edge of the back shroud with a passageway between adjacent pumping vanes, each passageway including a blended region between each of the main side faces of the pumping vanes and the inner face of the back shrouds wherein a surface of the inner face of the back shroud includes a raised portion located between the blended regions of adjacent pumping vanes.
Other aspects, features, and advantages will become apparent from the following detailed description when taken in conjunction with the accompanying drawings, which are a part of this disclosure and which illustrate, by way of example, principles of the inventions disclosed.
The accompanying drawings facilitate an understanding of the various embodiments.
Referring to
The pump 10 further comprises a pump inner liner 11 arranged within the outer casing 22 and which includes a main liner 12 and two side liners 14, 30. The side liner 14 is located nearer the rear end of the pump 10 (that is, nearest to the pedestal or base 112), and the other side liner (or front liner) 30 is located nearer the front end of the pump and inlet hole 28. The side liner 14 is also referred to as the back side part or frame plate liner insert and the side liner 30 is also referred to as the front side part or throatbrush. The main liner 12 comprises two side openings therein.
The two side casing parts 23, 24 of the outer casing 22 are joined together by bolts 27 located about the periphery of the casing parts 23, 24 when the pump is assembled for use. In some embodiments the main liner 12 can also be comprised of two separate parts which are assembled within each of the side casing parts 23, 24 and brought together to form a single main liner, although in the example shown in
When the pump is assembled, the side openings in the main liner 12 are filled by or receive the two side liners 14, 30 to form a continuously-lined pumping chamber 42 disposed within the pump outer casing 22. A seal chamber housing 114 encloses the side liner (or back side part) 14 and is arranged to seal the space or chamber 118 between drive shaft 116 and the pedestal or base 112 to prevent leakage from the back area of the outer casing 22. The seal chamber housing takes the form of a circular disc section and an annular section with a central bore, and is known in one arrangement as a stuffing box 117. The stuffing box 117 is arranged adjacent to the side liner 14 and extends between the pedestal 112 and a shaft sleeve and packing that surrounds drive shaft 116.
As shown in
The impeller 40 includes a hub 41 from which a plurality of circumferentially spaced pumping vanes 43 extend. A nose portion 47 extends forwardly from the hub 41 along the rotation axis towards an impeller inlet 48 and an inlet passage 33 in the front liner 30. The impeller 40 further includes a front shroud 50 and a back shroud 51, the vanes 43 being disposed and extending therebetween. In an alternate embodiment, the impeller may be of a semi-open configuration with a back shroud but no front shroud with applications in pumping froth and/or use in vertical pumps.
The impeller front shroud 50 includes an inner face 55, an outer face 54 and a peripheral edge portion 56. The back shroud 51 includes an inner face 53, an outer face 52 and a peripheral edge portion 57. The front shroud 50 includes the inlet 48, being the impeller inlet and the vanes 43 extend between the inner faces of the shrouds 50, 51. The nose portion 47 extends in the form of a rounded surface from the inner face 53 of the back shroud 51 facing the inlet in line with the rotation axis X-X. The shrouds are generally circular or disc-shaped when viewed in elevation; that is in the direction of rotation axis X-X.
As illustrated in
Referring to
The location and function of the four passageways 6 means that this section of the slurry pump impeller 10 and particularly the area of the passageways 6 along the surfaces of the inner face of the back shroud 53 and the inner face of the front shroud 55 are subjected to significant erosion and wear during the operation of a centrifugal slurry pump impeller 40. Typically during operation there is a higher velocity on the suction side of the pumping vanes 43 adjacent the suction side face 8 and a lower velocity on the pressure, or pumping side face 7, of the pumping vane 43 near the leading edge. This differential in velocity leads to the formation of vortices adjacent the inner faces 53, 52 of the back and front shrouds 51, 50.
Turning to
The impeller 40 further includes a plurality of pumping vanes 43 extending between the inner main faces 53, 55 of the back and front shrouds 51, 50. The four pumping vanes 43 are disposed equally spaced from one another around the impeller 40 and include opposed main side faces 7, 8 a leading edge 71 in the region of the central axis X and a trailing edge 70 in the region of the outer peripheral edges 57, 56 of the back and front shrouds 51, 50. The main side faces of the pumping vanes 43 include a pumping or pressure side face 7 and a suction side face 8.
A passageway 6 is located between each adjacent pumping vane 43. Each passageway 6 includes a blended region 110 located between each of the main side faces 7, 8 of the pumping vanes 43 and the inner faces 53, 55 of the front and back shrouds 50, 51. The blended regions act as a transition surface between the surface of the main side faces 7, 8 and the inner faces 53, 55 of the front and back shrouds 50, 51. In addition to the blended regions 110 the surface of the inner face 53, 55 of the front and/or the back shroud 50, 51 includes a raised portion 120 which is located between the blended regions 110 of adjacent pumping vanes 43 in the passageways 6 of the impeller 40.
The raised portion 120 is integrally formed with the surface of the inner face 53, 55 of the front and/or back shroud 50, 51. This provides that the raised portion 120 includes a generally smooth form in shape and is non-obstructive to fluid flow passing through the passageway 6 of the impeller. Otherwise stated, the raised portion 120 does not impede the movement of particles of the slurry moving through the passageway 6 during operation of the pump.
The raised portion 120 is separated from the nose 47 located in the centre of the inner face 53 of the back shroud 51. The nose 47 may be separated by a blended region 110 which acts as a transition surface between the surface of the nose 47 and the surface of the raised portion 120.
The surface of the raised portion 120 defines a region of the inner face 53, 55 of the front and/or back shroud located in the passageways 6 between adjacent pumping vanes 43 The raised portion 120 is spaced from a plane perpendicular to the rotation axis which defines the remainder of the surface in the outer region of the inner face 53, 55 of the front and/or the back shroud 50, 51. The raised portion 120 reduces the distance between the inner faces 53, 55 of the front and/or back shroud in its immediate vicinity. Otherwise stated, the distance between the surface of the raised portion 120 and the other of the inner face 53, 55 of the front and/or back shroud is less that the distance between the inner faces 53, 55 in the outer region of the front and/or the back shroud 50, 51. The raised portion 120, also provides that the inner faces 53, 55 of the front and back shroud are distinct in profile from each other as the raised portion appearing on each of the inner faces 53, 55 of the front and/or back shroud may not be the same in size, shape or location. Furthermore, the raised portion 120 provides that the inner faces 53, 55 of the front and/or back shroud (when considered separately from the plurality of pumping vanes 43) are not axisymmetric in that the raised portion 120 on the inner faces 53, 55 of the front and/or back shroud result in shroud profiles that are asymmetric in a plane that is perpendicular to the rotation axis in contrast to the prior art impellers as exemplified in
Referring to
In one embodiment, as shown in the contours outlined on the front shroud depicted in
In contrast to the inner region 125 of the inner surfaces 53, 55 of the back and front shroud, the outer region 135 of the passageway 6 includes inner surfaces 53, 55 which may be substantially planar and located in a plane that is substantially perpendicular to the central axis.
In certain embodiments, the raised portion 120 may include an apex 135. The apex may be in the form of a convex surface appearing on the inner surfaces 53, 55 of the back and front shrouds 51, 50. The apex 135 of the raised portion 120 provides a surface of the inner face of the back/front shroud 51, 50 which is closest to the inner face of the other of the front/back shroud. The apex 135 may be located closer to the suction side face 8 of the pumping vanes that the pressure side face of the pumping vanes 43 in the passageways 6.
Referring to the impeller depicted in
It has been found that locating a raised portion 120 in the inner region 125 of the passageway 6 between the pumping vanes and on the inner faces 53, 55 of the front and/or back shroud 51, 50 the flow of slurry through the passageway when the impeller is in use may be modified to thereby reduce turbulence and inhibit the formation of vortices adjacent the inner main faces 53, 55 of the front and back shrouds 51, 50. By reducing turbulence and inhibiting the formation of vortices, wear in this region of the impeller may be substantially reduced and its commercial working life increased.
Referring to
Referring specifically to
Referring specifically to
In contrast,
In the foregoing description of certain embodiments, specific terminology has been resorted to for the sake of clarity. However, the disclosure is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes other technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as “left” and right”, “front” and “rear”, “above” and “below” and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
In this specification, the word “comprising” is to be understood in its “open” sense, that is, in the sense of “including”, and thus not limited to its “closed” sense, that is the sense of “consisting only of”. A corresponding meaning is to be attributed to the corresponding words “comprise”, “comprised” and “comprises” where they appear.
In addition, the foregoing describes only some embodiments of the invention(s), and alterations, modifications, additions and/or changes can be made thereto without departing from the scope and spirit of the disclosed embodiments, the embodiments being illustrative and not restrictive.
Furthermore, invention(s) have described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention(s). Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment.
Number | Date | Country | Kind |
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2020903823 | Oct 2020 | AU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/AU2021/051139 | 9/30/2021 | WO |
Number | Date | Country | |
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63085353 | Sep 2020 | US |