The present invention relates to centrifuges, in particular for the lubricant oil of an internal combustion engine, having a housing that comprises a base that forms a first housing part and a lid that is connectable to the base and that forms a second housing part, and having a rotor situated in the housing.
Centrifuges of the type named above have long been used and are generally known due to their wide distribution, including use for the lubricant oil of an internal combustion engine. In this use, centrifuges are used to separate out fine particles of dirt that are carried along in the lubricant oil of the internal combustion engine. Here it is standard for the centrifuge to be situated in a bypass flow of the lubricant oil circuit of the internal combustion engine, while in the main flow of the lubricant oil circuit a lubricant oil filter having an exchangeable filter insert is standardly present. In internal combustion engines, in particular large engines such as those used in ships or locomotives, or for large stationary drives, it is known to arrange two lubricant oil filters in parallel, each of which can be individually separated from the lubricant oil circuit. This creates the possibility of performing maintenance on the oil filter separated from the lubricant oil circuit, in particular exchanging a filter insert situated therein, without having to interrupt the overall circulation of lubricant oil. In this way, continuous operation of the associated internal combustion engine can be ensured. The double arrangement of a centrifuge is not required in this context, and is also not known, because the centrifuge is situated in the bypass flow, which can be temporarily shut off as needed without any disadvantage for the circulation of the lubricant oil, i.e. for maintenance of the centrifuge.
In many internal combustion engines, in particular the above-mentioned large engines for driving ships or locomotives, or in large stationary internal combustion engines, very large rotors, corresponding to the large quantity of circulating lubricant oil, are used in the centrifuge; in practice, these rotors can have a volume of up to six or seven liters, as a function of the size of the associated internal combustion engine. Due to its size, such a rotor has to be made of metal, which means that the rotor is relatively heavy. Moreover, due to the size and weight of the rotor containing the lubricant oil and deposited dirt, the bearing of the rotor is expensive. Due to its size and its correspondingly high mass, despite the use of a large amount of lubricant oil for its drive the rotor nonetheless achieves only relatively low rotational speeds, which is harmful from the point of view of the deposition of dirt. Moreover, another disadvantage is that in order to match differently sized internal combustion engines, many different centrifuges have to be manufactured and kept in reserve, which makes the manufacturing, storage, and marketing of the centrifuges, and stocking replacement parts for them, difficult and expensive.
Therefore, the problem addressed by the present invention is to create centrifuges of the type named above that avoid the stated disadvantages and in which in particular a more economical and simpler manufacturing can be achieved with a variable adaptability to different requirements, easier warehousing and supplying of replacement parts, and more economical and more effective operation.
According to the present invention, this problem is solved by centrifuges of the type named above that are characterized in that each centrifuge is a modular unit assembled from parts of a modular system, the modular system comprising different bases and/or different lids and/or different rotors that can be assembled in different combinations to form different centrifuges.
The modular centrifuges according to the present invention advantageously enable a simpler and in particular significantly more economical manufacturing of different centrifuges, it being possible to combine and assemble different parts of the modular system with one another in different combinations in order to form different centrifuges. Stocking and supplying of replacement parts is also made simpler, and thus more economical, in this way. The different rotors advantageously have volumes that differ by suitable steps, in order to enable the performance level of the centrifuge to be adapted to differently sized internal combustion engines. In this way, a spectrum of centrifuge sizes and performance levels that is sufficient for practical use can be covered with a relatively small number of different sizes of rotors.
A first embodiment of the present invention provides that the modular system comprises a unified or common base, lids having different heights, and rotors having different heights. In this embodiment of the present invention, the base remains the same, while only lids of different heights and rotors of different heights are used to achieve different performance levels of the centrifuge. This makes in particular the manufacture of the base, which is the most expensive component, particularly economical, because a unified base can be used for centrifuges of different sizes. In this way, the base can be manufactured in larger piece counts, which reduces the manufacturing cost per piece.
Another embodiment of the present invention provides that the modular system comprises different bases that differ from one another in the height of a peripheral wall that works together with the lid, a unified lid or lids having different heights, and rotors having different heights. In this embodiment, in addition the differing height of the peripheral wall is used to produce centrifuges having different sizes. Here, the base preferably remains unchanged in all parts other than its peripheral wall, which means that while different bases must be manufactured, these differ only in the height of their peripheral wall. This still enables economical manufacturing, because for example if the base is manufactured by casting, large parts of a casting mold can be used for different bases; for different peripheral wall heights, e.g. exchangeable casting mold parts can be used in the casting mold.
The present invention also provides the possibility that the modular system comprises different bases that differ in the number of rotors that are connectable thereto. In this embodiment of the present invention, a base can bear two, three, or more rotors, the rotors being available from the modular system. Here, the rotors can be identical to one another or may also be different from one another, enabling here as well a good adaptation of the centrifuge to differing requirements.
In another embodiment, it is proposed that a number of lids corresponding to the number of rotors be connectable to the different bases, the lids being uniform or having different heights, and each lid being allocated to one of the rotors. That is, in this embodiment each rotor is allocated a separate lid. Here, each lid can be adapted in its height to the associated rotor, and of course here as well the possibility again exists of connecting rotors that are identical to each other and identical lids, or, alternatively, rotors having different heights and lids adapted thereto, having different heights, to the common base.
In an alternative development, it is proposed that a lid be connectable to each of the different bases that is common to all rotors and is adapted to the number and to the height of the rotors and to a spatial arrangement of the rotors. Thus, in this embodiment only a single lid is required that is common to all the rotors, facilitating manufacture and installation as well as maintenance of the centrifuge, and enabling a savings in weight to be realized.
According to another embodiment of the present invention, it is possible for the modular system to comprise different bases, namely a first base that is connectable as a master base to an associated device, in particular an internal combustion engine, and at least one second base that, as a slave base, is connectable to the first base. This embodiment of the present invention advantageously offers the possibility of manufacturing a centrifuge as needed having one or more rotors, a separate base being allocated to each rotor. In a minimal configuration, the centrifuge consists of the master base with one associated rotor and lid. As needed, i.e. when a higher centrifuge performance level is required, one or more slave bases can be connected to the master base, each slave base in turn bearing a rotor and a lid. Of course, as already explained above, if two or more bases are used the rotors or lids can be identical to one another or different from one another.
Another embodiment of the present invention provides that the modular system comprises a base that is connectable on the one hand to an associated device, in particular an internal combustion engine, and is connectable on the other hand to additional, identical bases in series connection. Thus, here advantageously only a single embodiment of the base is required, this embodiment of the base being characterized in that a connection in series of identical bases is possible. In this way, based on a centrifuge having a base and having a rotor and a lid, a centrifuge having two or more bases and a corresponding number of rotors and lids can be assembled in modular fashion in order to match the centrifuge to the needs of the particular situation. If the centrifuge comprises a plurality of bases, it is of course here also possible to select the rotors and lids to be identical to one another or different from one another.
Many internal combustion engines, in particular especially large engines, are often manufactured in relatively small piece counts, which has the consequence that only a correspondingly small number of centrifuges are required for them. For this case in particular, the present invention provides that the base is a component that is manufactured individually so as to be adapted to an associated device, in particular an internal combustion engine, and that can be assembled with different lids and/or with different rotors in various combinations to form different centrifuges. For example, here the base can be a sand casting that can be economically manufactured even in relatively small piece counts. Rotors and lids from the modular program can then be connected to this individually manufactured base, so that expensive special productions are not necessary for the rotors and lids.
In order in particular to achieve a simple installation of the centrifuges according to the present invention, it is preferably provided that the/each base have one or more connecting flanges that create a simultaneous mechanical and flow connection, for connection to an associated device, in particular an internal combustion engine, and/or for connection to another base. This ensures a simple and problem-free installation of the centrifuges, in which external conduits, which are expensive to attach and are liable to damage, are not required.
Finally, for the centrifuges according to the present invention it is also preferably provided that each centrifuge is a free jet centrifuge, the/each rotor having at least one jet nozzle. In this way, the base, the lid, and an axle that bears the rotor advantageously remain completely free of drive parts for the drive of the rotor, which keeps the named parts constructively simple and economical to manufacture.
Because within the modular system the individual rotors can be smaller, it is advantageously possible for the/each rotor to be made mostly or completely of plastic. This enables an economical manufacturing, provides an advantageous low weight of the rotors, and provides for high rotational speeds of the rotors during operation, which is very advantageous from the point of view of the deposition of dirt.
In addition, a plurality of small rotors advantageously require for their drive a lower quantity of fluid than does a large rotor having a volume corresponding to the sum of the volumes of the small rotors, contributing to improved efficiency.
In practice, it can for example be provided that the various rotors of the modular system have a volume of 0.8 liters, 1.0 liters, 1.2 liters, and 1.8 liters. This permits a volume range to be covered of between 0.8 liters as a minimum, if only the smallest rotor is used, and several liters, given the use of a plurality of the large, or the largest, rotors in the centrifuge. A fine gradation in steps down to 0.2 liters is possible.
In the following, exemplary embodiments of the present invention are explained on the basis of a drawing.
In interior space 11 of each housing 10 formed by base 2 and the associated lid 3.1, 3.2, or 3.3, there is situated an axle 24.1 or 24.2 or 24.3, which is here set fixedly in associated base 2. Corresponding to the different heights of lids 3.1 to 3.3, axles 24.1 to 24.3 have differing axial lengths adapted thereto.
Finally, in the interior 11 of each centrifuge 1 there is situated a rotor 4.1 or 4.2 or 4.3. Rotor 4.1 of centrifuge 1 at the left in
The example shown in
The greater height of peripheral wall 23 achieves a correspondingly greater height of interior 11 of housing 10 of centrifuge 1. Further variation in the height of interior 11 of housing 10 is enabled in that lids 3.1 to 3.3 having different heights are connected to base 2. In the example shown in
In order to supply the liquid that is to be cleaned, two supply channels 21 are provided in the base; in order to carry off the cleaned liquid, two drainage channels 22 that run in base 2 are used. Advantageously, at the supply side a supply channel is provided that is at first common and that communicates with an associated internal combustion engine, and which then branches into the two supply channels 21 visible in the drawing. Correspondingly, the two drainage channels 22 are advantageously brought together to form a common drainage channel that communicates with the associated internal combustion engine.
Differing from the example shown in
Concentric to each axle 24.1 to 24.3, base 2 has on its upper side a respective peripheral wall 23, and these walls partially coincide between adjacent rotors 4.1 and 4.2, or 4.2 and 4.3. From above, a lid 3.1, 3.2, or 3.3, adapted to the axial length and to the height of the respective rotor 4.1 to 4.3, is screwed into each peripheral wall 23, these lids sealing housing 10 upward and bounding an interior space 11 of housing 10 for each rotor 4.1 to 4.3.
In order to supply the liquid that is to be cleaned to the three rotors 4.1 to 4.3, here three supply channels 21 are used, each of which runs perpendicular to the plane of the drawing. Advantageously, here as well a supply channel is provided at the supply side which is at first common and communicates with an associated internal combustion engine and which then branches into the three supply channels 21 visible in the drawing. In order to carry off the cleaned liquid, drainage channels 22 are used, which here can be seen to be brought together to form a common channel that communicates with the associated internal combustion engine.
Of course, base 2 according to
On the side pointing downward in
Differing from the above-described exemplary embodiments of centrifuges 1 having a plurality of rotors, here only one externally situated individual peripheral wall 23 is provided. Individual peripheral wall 23 works together with a single lid 3 that covers both rotors 4 and that forms, together with base 2, housing 10 having a unified interior space 11.
The supplying of the liquid that is to be cleaned takes place here again via two supply channels 21 that run in base 2; these are advantageously branched off from an at first common channel that corresponds with the associated internal combustion engine. For the carrying off of the cleaned liquid, here a visible common drainage channel 22 is provided in base 2.
First base 2.1 has a first axle 24 and a first rotor 4 mounted rotatably thereon. In addition, first base 2.1 comprises a peripheral wall 23 into which a first screw-on lid 3 is set in sealing fashion from above in order to form housing 10 and to seal interior space 11 outwardly.
Second base 2.2 likewise comprises a peripheral wall 23 into which second lid 3, which is identical to first lid 3, is screwed tightly from above; in interior space 11 there is situated an axle 24, identical to first axle 24, that rotatably bears a second rotor 4 that is identical to first rotor 4.
First base 2.1 forms a master base that is connected mechanically and in terms of flow to a device (not shown) such as an internal combustion engine. At the side pointing to the right in
In each base 2.1 and 2.2 there runs a supply channel 21 for supplying the liquid that is to be cleaned and a drainage channel 22 for carrying off the cleaned liquid; here, channels 22 run behind the plane of the section and are therefore shown only in broken lines. In the area of the flange connection formed by connecting flange 20, the two channels 21 and 22 are connected to one another in terms of flow so as to form a seal, so that a transfer is achieved of liquid to be cleaned from first base 2.1 into second base 2.2, and a transfer is achieved of cleaned liquid from second base 2.2 into first base 2.1. The connection of channels 21 and 22 to the associated device, such as an internal combustion engine, takes place, in a manner not shown in
If, instead of centrifuge 1 according to
As in the example already described in
Finally,
The connection to an associated device not shown here, such as an internal combustion engine, is created by connecting flange 20 of left base 2, situated at the left in
Supply channels 21 and drainage channels 22 for the liquid that is to be cleaned or that has been cleaned run in the interior of series-connected bases 2, these channels being aligned with and connected to one another; here drainage channels 22 are situated behind the plane of the section and are therefore shown in broken lines. Moreover, additional channels can be provided in bases 2 as needed, as is shown at the bottom in left base 2 by solid lines and in the two bases 2 connected to the right thereof in broken lines, again at the bottom.
As is apparent from the foregoing specification, the invention is susceptible of being embodied with various alterations and modifications which may differ particularly from those that have been described in the preceding specification and description. It should be understood that we wish to embody within the scope of the patent warranted hereon all such modifications as reasonably and properly come within the scope of our contribution to the art.
Number | Date | Country | Kind |
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20 2005 014 232 U | Sep 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/008257 | 8/23/2006 | WO | 00 | 3/6/2008 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/028498 | 3/15/2007 | WO | A |
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