The present invention relates to a device for centrifuging various samples of a product or a mixture of products which are chemical or biological.
In the field of chemistry or biochemistry, the centrifuging of samples is commonly employed to separate different phases (organic, aqueous) in order to extract and purify particular molecules.
In biology, the centrifuging of samples is often used to separate solid particles (cells or bacteria) held in suspension or even in emulsion in the liquid phase.
During the last thirty years, in the various fields of research in chemistry, in biochemistry or in biology, the trend has been to automate the majority of experimental protocols in order to meet criteria of production, speed, quantity and reliability.
This automation of the protocols is carried out using laboratory robots or analyzers mounted in proximity to the working plane on which said protocols are carried out.
These laboratory analyzers or robots generally comprise three mutually perpendicular axes X, Y and Z for the spatial positioning of a head provided with a liquid suction/dispensing system or provided with a gripping system, or alternatively equipped with these two systems.
The laboratory robot or analyzer can transfer reagents and/or biological solutions from one receptacle to the other, which is positioned at various sites on the working plane whose useful area is on average less than 0.3 m2, with a view to conducting reactions, for example enzymatic or colorimetric reactions.
Automation of the experimental protocols requires the placement of all the elements needed for these protocols, for example the test tubes or other supports, the containers of reagents or samples to be processed, the various accessories, such as water-bath heating systems, cooling apparatus or the like, on the working-plane useful surface which is swept by the head of the laboratory analyzer or robot.
The centrifuging step does not currently form part of the steps of the automated experimental protocols, because the available centrifuging devices are not designed to cooperate with a laboratory robot or analyzer as mentioned above.
This is due to the fact that the currently known centrifuging device has a motor for driving a rotor in rotation, which always stops randomly relative to a given point. Since the laboratory robot or analyzer which is used does not have an integrated visualization system, such a robot or analyzer could not find the samples at a given site after the centrifuging step.
Furthermore, in the known centrifuging devices, the tubes intended to contain the samples to be centrifuged are oriented in a fixed position at a certain inclination relative to the axis of the rotor, so that when the rotor is rotating the samples do not escape from the tubes and the centrifuging concentrates are positioned toward the front of the tubes.
However, as mentioned above, a laboratory robot or analyzer works along three perpendicular axes X, Y, Z and cannot operate along an inclined axis.
It is hence incapable of sucking a part of the centrifuged sample placed in the bottom of the tubes, which are positioned so as to be inclined in the centrifuging rotor.
Lastly, the currently marketed centrifuging devices have external dimensions, and in particular an external height, which prevents them from being put on the working plane of laboratory robots or analyzers.
Consequently, because of the difficulties involved with the centrifuging step in an automatic sequence of steps according to a specific experimental protocol, new separation techniques have recently been developed.
For example, in the field of biotechnology, separation columns based on molecular differentiation as a function of size have been developed.
Other techniques for the replacement of centrifuging consist in using a principle of affinity-binding of molecules on magnetic beads.
These new steps, corresponding to new steps for the replacement of centrifuging, nevertheless have certain problems when they are integrated in an automated experimental protocol.
In the case of separation columns, in particular, it is generally difficult to control the flow rate of the various columns which are placed on a laboratory robot or analyzer.
As regards the use of magnetic beads, these represent a cost which is still significant, and this rules out its integration in large-scale processing of samples.
In order to overcome the various aforementioned drawbacks of the prior art, the present invention provides a novel device for centrifuging various samples of a product or a mixture of products which are chemical or biological, which is intended to be positioned on a horizontal working plane whose available area is less than or equal to 0.4 m2, in order to cooperate with a laboratory analyzer mounted in proximity to the working plane for automatically performing biological or chemical reactions according to a specific protocol, the external useful height of which centrifuging device is less than or equal to about 20 cm.
Advantageously, this centrifuging device comprises in a casing:
The centrifuging device according to the invention hence makes it possible, in a small volume matched to the available area of a laboratory working plane on which a laboratory analyzer is mounted, to position a large number (greater than or equal to about 48) of tubes containing samples in a vertical position when stopped, and to centrifuge these tubes in a suitable inclined position so that the samples contained in the tubes stay in the tubes, with centrifuging concentrates positioned correctly in the bottom of the tubes, and while preventing the tubes located on the outer edge of the plate from bending so as to deform plastically under the effect of the acceleration which they experience.
When the centrifuging cycle is completed, the tubes positioned in their mounting orifices of the plate of the device according to the invention return to the vertical position under the effect of their own weight, and the indexing means of said device position the plate so that the tubes are at a specific position, which allows a laboratory analyzer or robot head to take the full amount of the centrifuged samples from each tube.
According to an advantageous variant of the centrifuging device according to the invention, it comprises in a casing:
These receptacle holders are preferably microplates.
Advantageously, in this case, the plate has two diametrically opposite notches in which the swing trays are mounted so as to pivot in such a way that the pivoting axis of said swing trays is offset toward the center of the plate relative to the vertical axis passing through the center of gravity of each swing tray.
This makes it possible, when the plate is stopped after a centrifuging cycle, for the swing trays to return automatically under the effect of their own weight against a stop which secures them in a vertical position of stable equilibrium.
According to another embodiment of the centrifuging device in accordance with the invention, the horizontal plate may be provided with said orifices for mounting the tubes and have arrangements for the parallel mounting of said pivoting swing trays which support the microplates.
Furthermore, according to another embodiment, the centrifuging device in accordance with the invention may have two identical vessels containing two identical plates which are linked in rotation and are driven simultaneously by a rotary driving means.
According to other characteristics of the device in accordance with the invention:
The description which follows with reference to the appended drawings, which are given by way of nonlimiting examples, will clearly show what the invention consists of and how it can be implemented.
In the appended drawings:
Referring to
To that end, in the known way, the robot 2 is mounted in proximity to the working plane 1 and has a head 2a which can be moved vertically and horizontally along mutually perpendicular axes X, Y and Z so as to reach various sites on the working plane, where tubes 106 intended to contain various samples of a product or a mixture of products which are chemical or biological, reagent receptacles 4, 5 and accessories 6 such as a water bath, cooling apparatus or the like are arranged.
The maximum height available between the head 2a of the robot 2 and the working plane 1 is of the order of 20 cm, and the useful area 1 of the working plane 1 swept by the robot is less than or equal to 0.4 m.
In this aforementioned available volume, taking account of the aforementioned elements which are already positioned on the working plane, a centrifuging device 100 is positioned with which the robot 2 cooperates in order automatically to carry out a step of centrifuging samples for the implementation of chemical or biological reactions according to specific automated experimental protocols.
Referring first to
According to the embodiment represented in these figures, the plate 104 is of circular overall shape and has two notches 104a, 104b which each have a vertical back wall, the two vertical back walls being parallel and arranged very close to the rotary drive shaft 103, and two opposite side walls which extend radially as far as the outer peripheral edge 104c of the plate 104, each side wall having a shoulder 104a, 104′b forming a stop projecting outwards.
The majority of the surface of the horizontal plate 104 is provided with through orifices 105, having vertical axes, for the mounting in a vertical position of tubes 106 which are intended to contain volumes of samples to be centrifuged. To that end, the tubes 106, which are made conventionally of a plastic material such as polyethylene, have a holding collar 106a on their outer surface, in proximity to their upper opening, so that when the plate 104 is in a stopped position, said tubes 106 engaged in the through orifices 105 are positioned vertically while resting on the plate 104 via the holding collar 106a.
The mounting orifices 105 are arranged along arcs of circles which are concentric with the rotary drive shaft 103, distributed between the outer peripheral edge 104c of the plate 104 and its central region.
Furthermore, according to the embodiment represented in
The dimensions of the notches 104a, 104b of the plate 104 are such that the swing trays 107, 108 are as close as possible to each other, here the minimum distance between said swing trays when stopped is of the order of 70 mm.
Advantageously, the swing trays 107, 108 are pivotally mounted in such a way that, when the plate is stopped, each swing tray returns under the effect of its own weight into a vertical stable position with its uprights 107b, 108b bearing against said stops 104a, 104b of the notches 104a, 104b of the plate 104. To that end, the horizontal pivoting axis of each swing tray is offset toward the center of the plate 104 relative to the vertical axis passing through the center of gravity of said swing tray.
The swing trays 107, 108 are, for example, made of a metallic material, preferably high-strength inoxe®, so that they can withstand, without plastically deforming, the centrifugal force exerted on them when the plate rotates, this being a force which can reach a very high value in excess of one tonne. As a variant, the swing trays may also be made of a composite material such as carbon.
The plate 104 is made of a metallic material, preferably a low-density material, here a high-strength aluminum alloy protected by chemical nickel plating in order to comply with sanitary standards.
According to the example represented in
Of course, according to a variant (not shown), the control electronics part may be decoupled from the vessel part of said centrifuging device, by positioning the control electronics in a different casing which is positioned at a different site on the working plane, and the electronics may be connected to the vessel part containing the rotary drive motor by electrical connection wires. Only the part of the casing directly enclosing the vessel hence needs to be taken into consideration when evaluating the external dimensions of the centrifuging device 100.
In the embodiment represented in
The size of the mounting orifices 105 is designed to hold tubes with a volume equal to about 5 ml. The maximum rotational speed of the plate 104, which carries the swing trays 107, 108, is of the order of 4500 revolutions/minute. This maximum rotational speed gives a centrifugal thrust, exerted on said rotating swing trays, of the order of 1.5 tonnes, which is the upper limit tolerable by the swing trays so that they do not the form plastically.
Of course, according to a variant (not shown), the turning plate may be a solid disk of constant thickness, for example of the order of 5 mm, which is provided over its entire surface with through orifices for the mounting of tubes containing the samples to be centrifuged, and which does not have arrangements for the mounting of swing trays supporting microplates. These mounting orifices which, for example, are identical to those of the version represented in the aforementioned figures will then be distributed along circles concentric with the drive shaft of the plate. In this case, the number of mounting orifices would be at least doubled and around one hundred tubes carried by the plate would be achieved. According to this variant, the maximum rotational speed of the plate is then of the order of 5000 revolutions/minute. A small number of orifices, but with larger dimensions for tubes with greater volumes, may also be envisaged.
As shown more particularly by
The tubes 106, which are positioned vertically in said orifices when the plate is stopped, hence assume an inclined position, which is here 30 degrees relative to the vertical or 60 degrees relative to the horizontal, under the effect of the centrifugal force when the plate rotates.
At this inclination, the sample contained in each rotating tube does not overspill the tube, the centrifuging concentrate is properly positioned at the bottom of the tube, as is desirable, and above all the deformation of the tubes positioned outermost on the plate, which is due to the centrifugal force, stays below the elastic deformation limit of said tubes.
More particularly, in order to determine the inclination slope of said rear and front walls of said orifices, the following elements are taken into account.
Firstly, this angle of inclination is determined such that, for a given tube mass, the acceleration experienced by the tubes located outermost on the plate (distance R1) does not cause their permanent deformation.
In particular, for a given angle of inclination, the deformation amplitude of these tubes should be less than a limiting value above which the tube plastically deforms.
The amplitude is given by the following formula:
A=F.L3/8.E.I, where
In the example represented in
A check was then made that this angle of inclination makes it possible, during the rotation of the plate, to contain all of the sample volumes in the tubes located at the outside of the plate, since they are the ones which experience the strongest acceleration. This is the case when the center of gravity G of the sample is placed precisely below the point where the tube is pivoted in the orifice.
Furthermore, the centrifuging device 100 represented in
As shown in
Furthermore, as shown more particularly by
Each plate 104, 104′ is driven in rotation by means of a vertical central shaft 103, 103′. The vertical shafts 103, 103′ are linked in rotation by a notched belt system, for example, and are driven simultaneously in rotation by means of a single drive motor (not shown).
According to this variant, each plate 104, 104′ is provided over its entire surface with orifices 105, 105′ for the mounting of tubes intended to contain samples to be centrifuged.
Here, the size of the orifices 105, 1051 is such that they hold tubes with a volume of the order of 2 ml.
The maximum rotational speed of the plates is hence of the order of 13,000 revolutions/minute.
Of course, the external dimensions of the casing 101′ are similar to those of the casing 101 of the first embodiment described.
Lastly, the centrifuging device represented in
In this case, the means for indexing the position of the plates after the latter have been stopped comprises a rack 121 which is positioned on the inner face of the lid 109′ and a toothed-sector wheel 122 mounted on a rotational drive shaft 103 of a plate.
The rack of specific length becomes active when the lid 109′ is opened, whereupon it cooperates with the toothed sector 122a of the wheel 122, and is inactivated when the flat 122b of the wheel 122 is parallel to it. When the lid is closed, since the indexing has already taken place, the rack will then systematically find the parallel flat 122b of said wheel 122, and will in this case clearly be inactive.
The present invention is in no way limited to the embodiments which have been described and represented, and the person skilled in the art will be able to add any variation to it in accordance with its spirit.
In particular, according to one variant (not shown), the plate of the centrifuging device may not have orifices and may be used only as a support for the pivotal mounting of said swing trays.
Number | Date | Country | Kind |
---|---|---|---|
98 12871 | Oct 1998 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCTFR99/02497 | 10/14/1999 | WO | 00 | 7/6/2001 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO0021678 | 4/20/2000 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
1831860 | Harrison | Nov 1931 | A |
2272675 | Knudsen | Feb 1942 | A |
3391862 | Jacobson | Jul 1968 | A |
3707354 | Goodman | Dec 1972 | A |
3747842 | Grubb | Jul 1973 | A |
4147294 | Davidson et al. | Apr 1979 | A |
4708940 | Yoshida | Nov 1987 | A |
4781669 | Piramoon | Nov 1988 | A |
5166889 | Cloyd | Nov 1992 | A |
5322497 | Kobayashi | Jun 1994 | A |
5601522 | Piramoon | Feb 1997 | A |
5834420 | Laub et al. | Nov 1998 | A |
Number | Date | Country |
---|---|---|
34 25 922 | Jan 1986 | DE |
0 025 945 | Apr 1981 | EP |
2 462 197 | Feb 1981 | FR |
2 497 468 | Jul 1982 | FR |
2 629 370 | Oct 1989 | FR |
59 092050 | May 1984 | JP |