Ceramic composition and ceramic capacitor

Information

  • Patent Application
  • 20020049131
  • Publication Number
    20020049131
  • Date Filed
    June 29, 2001
    23 years ago
  • Date Published
    April 25, 2002
    22 years ago
Abstract
The ceramic capacitor in accordance with the present invention is fabricated by employing a dielectric ceramic composition in forming dielectric layers thereof, wherein the dielectric ceramic composition contains an oxide of Ba and Ti, an oxide of Re (Re used herein represents one or more rare-earth elements selected from Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Tb and Y) and one or more oxides selected from oxides of Mn, V and Cr, wherein the amount of the oxide of Ba and Ti is 100 mol % in terms of BaTiO3, the amount of the oxide of Re is 0.25 to 1.5 mol % in terms of Re2O3 and the amount of one or more oxides of Mn, V or Cr is 0.03 to 0.6 mol % in terms of Mn2O3, V2O5, Cr2O3, respectively, wherein the ratio of Ba to Ti ranges between 0.970 and 1.030.
Description


FIELD OF THE INVENTION

[0001] The present invention relates to a ceramic capacitor and ceramic compositions therefor; and, more particularly, to reduction resistive dielectric ceramic compositions suitable for use as a dielectric layer of a ceramic capacitor having internal electrodes made of a base metal such as Ni and a ceramic capacitor fabricated by employing such ceramic compositions as a dielectric layer thereof.



BACKGROUND OF THE INVENTION

[0002] Recently, a base metal, e.g., Ni, is widely used in forming internal electrodes of multilayer ceramic capacitors for the purpose of reducing manufacturing costs. In case the internal electrodes are composed of the base metal, it is required that chip-shaped laminated bodies including therein the internal electrodes be sintered in a reductive atmosphere in order to prevent an oxidization of the internal electrodes. Accordingly, a variety of reduction resistive dielectric ceramic compositions have been developed.


[0003] Recent trend towards ever more miniaturized and dense electric circuits intensifies a demand for a further scaled down multilayer ceramic capacitor with higher capacitance. Keeping up with such demand, there has been made an effort to fabricate thinner dielectric layers and to stack a greater number of the thus produced dielectric layers.


[0004] However, when the dielectric layers are thinned out, a voltage applied to a unit thickness intrinsically increases. Accordingly, the operating life of the dielectric layers is shortened and thus a reliability of the multilayer ceramic capacitor is also deteriorated.



SUMMARY OF THE INVENTION

[0005] It is, therefore, an object of the present invention to provide highly reliable dielectric ceramic compositions and ceramic capacitors prepared by employing such dielectric ceramic compositions in forming dielectric layers thereof, wherein the dielectric ceramic compositions exhibit such electrical characteristics as a dielectric contstant equal to or greater than 3000, capacitance variation of −15% to +15% (based on a capacitance obtained at a temperature of +25° C.) in the temperature range from −55° C. to +125° C., a dielectric loss “tanδ” of 3.5% or less and an accelerated life of 200,000 seconds or greater.


[0006] In accordance with the present invention, there is provided a dielectric ceramic composition comprising: 100 mol % of oxides of Ba and Ti, a ratio Ba/Ti being 0.970 to 1.030; 0.25 to 1.5 mol % of an oxide of Re, Re representing one or more elements selected from the group consisting of Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Y; 0.2 to 1.5 mol % of an oxide of Mg; and 0.03 to 0.6 mol % of oxides of one or more elements selected from the group consisting of Mn, V and Cr.







BRIEF DESCRIPTION OF THE DRAWING

[0007] The above and other objects and features of the present invention will become apparent from the following description of preferred embodiments given in conjunction with the accompanying drawing:


[0008] Drawing represents a schematic cross sectional view illustrating a multilayer ceramic capacitor.







DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] Compound powders of TiO2, BaCO3, Re2O3, MgO, Mn2O3, V2O5, Cr2O3, MoO3 and WO3 were weighed in amounts as specified in the accompanying Tables 1-1 and 1-6, and mixed for about 20 hours by a wet method in a ball mill containing therein PSZ (partially sterilized zirconia) balls and water to thereby obtain a ceramic slurry. The produced ceramic slurry was dehydrated and then dried by being heated at about 150° C. for 6 hours.
1TABLE 1-1Dielectric Composition (mol %)Rare-earthSample(Re2O3)TotalBa/TiNumberElementContentMgOMn2O3V2O5Cr2O3ContentMoO3Ratio 1 &Asteriskpseud;Ho0.750.40.020.020.051.0050 2 &Asteriskpseud;Ho0.750.40.020.020.051.0050 3 &Asteriskpseud;Ho0.750.40.020.020.051.0050 4Ho0.750.40.030.030.051.0050 5Ho0.750.40.030.030.051.0050 6Ho0.750.40.030.030.051.0050 7Ho0.750.40.010.020.030.051.0050 8Ho0.750.40.050.020.070.051.0050 9Ho0.750.40.050.20.250.051.005010Ho0.750.40.050.010.20.260.051.005011Ho0.750.40.050.050.20.30.051.005012Ho0.750.40.20.20.20.60.051.005013Ho0.750.40.60.60.051.005014Ho0.750.40.60.60.051.005015Ho0.750.40.60.60.051.005016 &Asteriskpseud;Ho0.750.40.70.70.051.005017 &Asteriskpseud;Ho0.750.40.70.70.051.005018 &Asteriskpseud;Ho0.750.40.70.70.051.005019Ho0.750.40.050.10.10.2501.005020Ho0.750.40.050.10.10.250.0251.005021Ho0.750.40.050.10.10.250.11.005022Ho0.750.40.050.10.10.250.21.005023Ho0.750.40.050.10.10.250.31.005024 &Asteriskpseud;Ho0.750.40.050.10.10.250.41.005025Ho0.750.40.0250.050.20.2750.051.005026 &Asteriskpseud;Ho0.000.40.150.050.20.40.051.005027Ho0.250.40.150.050.20.40.051.005028Ho0.50.40.150.050.20.40.051.005029Ho1.00.40.150.050.20.40.051.0050


[0010]

2








TABLE 1-2













Dielectric Composition (mol %)














Rare-earth






Sample
(Re2O3)

Total

Ba/Ti
















Number
Element
Content
MgO
Mn2O3
V2O5
Cr2O3
Content
MoO3
Ratio



















30
Ho
1.5
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


31 &Asteriskpseud;
Ho
2.0
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


32 &Asteriskpseud;
Ho
4.0
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


33
Sm
0.25
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


34
Sm
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


35
Eu
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


36
Gd
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


37
Tb
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


38
Dy
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


39
Er
0.75
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


40
Tm
0.75
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


41
Yb
0.75
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


42
Yb
1.0
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


43
Y
1.0
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


44
Ho/Dy
0.5/0.5
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


45
Ho/Dy/Yb
0.5/0.5/0.5
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


46
Sm/Ho/Yb
0.2/0.5/0.1
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


47
Sm/Yb
0.5/1.0
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


48 &Asteriskpseud;
Ho
0.75
0
0.15
0.05
0.2
0.4
0.05
1.0050


49
Ho
0.75
0.2
0.15
0.05
0.2
0.4
0.05
1.0050


50
Ho
0.75
1.5
0.15
0.05
0.2
0.4
0.05
1.0050


51 &Asteriskpseud;
Ho
0.75
2.0
0.15
0.05
0.2
0.4
0.05
1.0050


52 &Asteriskpseud;
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
0.960


53
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
0.970


54
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
1.0070


55
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
1.030


56 &Asteriskpseud;
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
1.040










[0011]

3








TABLE 1-3













Dielectric Composition (mol %)














Rare-earth






Sample
(Re2O3)

Total

Ba/Ti
















Number
Element
Content
MgO
Mn2O3
V2O5
Cr2O3
Content
WO3
Ratio



















57 &Asteriskpseud;
Ho
0.75
0.4
0.02


0.02
0.05
1.0050


58 &Asteriskpseud;
Ho
0.75
0.4

0.02

0.02
0.05
1.0050


59 &Asteriskpseud;
Ho
0.75
0.4


0.02
0.02
0.05
1.0050


60
Ho
0.75
0.4
0.03


0.03
0.05
1.0050


61
Ho
0.75
0.4

0.03

0.03
0.05
1.0050


62
Ho
0.75
0.4


0.03
0.03
0.05
1.0050


63
Ho
0.75
0.4
0.01
0.02

0.03
0.05
1.0050


64
Ho
0.75
0.4
0.05
0.02

0.07
0.05
1.0050


65
Ho
0.75
0.4
0.05

0.2
0.25
0.05
1.0050


66
Ho
0.75
0.4
0.05
0.01
0.2
0.26
0.05
1.0050


67
Ho
0.75
0.4
0.05
0.05
0.2
0.3
0.05
1.0050


68
Ho
0.75
0.4
0.2
0.2
0.2
0.6
0.05
1.0050


69
Ho
0.75
0.4
0.6


0.6
0.05
1.0050


70
Ho
0.75
0.4

0.6

0.6
0.05
1.0050


71
Ho
0.75
0.4


0.6
0.6
0.05
1.0050


72 &Asteriskpseud;
Ho
0.75
0.4
0.7


0.7
0.05
1.0050


73 &Asteriskpseud;
Ho
0.75
0.4

0.7

0.7
0.05
1.0050


74 &Asteriskpseud;
Ho
0.75
0.4


0.7
0.7
0.05
1.0050


75
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0
1.0050


76
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.025
1.0050


77
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.05
1.0050


78
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.1
1.0050


79
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.2
1.0050


80
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.3
1.0050


81 &Asteriskpseud;
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.4
1.0050


82
Ho
0.75
0.4
0.025
0.05
0.2
0.275
0.05
1.0050


83 &Asteriskpseud;
Ho
0.00
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


84
Ho
0.25
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


85
Ho
0.5
0.4
0.15
0.05
0.2
0.4
0.05
1.0050










[0012]

4








TABLE 1-4













Dielectric Composition (mol %)














Rare-earth






Sample
(Re2O3)

Total

Ba/Ti
















Number
Element
Content
MgO
Mn2O3
V2O5
Cr2O3
Content
WO3
Ratio



















86
Ho
1.0
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


87
Ho
1.5
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


88 &Asteriskpseud;
Ho
2.0
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


89 &Asteriskpseud;
Ho
4.0
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


90
Sm
0.25
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


91
Sm
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


92
Eu
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


93
Gd
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


94
Tb
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


95
Dy
0.75
0.6
0.15
0.05
0.2
0.4
0.05
1.0050


96
Er
0.75
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


97
Tm
0.75
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


98
Yb
0.75
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


99
Yb
1.0
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


100
Y
1.0
0.3
0.15
0.05
0.2
0.4
0.05
1.0050


101
Ho/Dy
0.5/0.5
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


102
Ho/Dy/Yb
0.5/0.5/o.5
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


103
Sm/Ho/Yb
0.2/0.5/0.1
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


104
Sm/Yb
0.5/1.0
0.4
0.15
0.05
0.2
0.4
0.05
1.0050


105 &Asteriskpseud;
Ho
0.75
0
0.15
0.05
0.2
0.4
0.05
1.0050


106
Ho
0.75
0.2
0.15
0.05
0.2
0.4
0.05
1.0050


107
Ho
0.75
1.5
0.15
0.05
0.2
0.4
0.05
1.0050


108 &Asteriskpseud;
Ho
0.75
2.0
0.15
0.05
0.2
0.4
0.05
1.0050


109 &Asteriskpseud;
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
0.960


110
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
0.970


111
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
1.0070


112
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
1.030


113 &Asteriskpseud;
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.05
1.040










[0013]

5








TABLE 1-5













Dielectric Composition (mol %)















Rare-earth







Sample
(Re2O3)

Total

Total
Ba/Ti


















Number
Element
Content
MgO
Mn2O3
V2O5
Cr2O3
Content
MoO3
WO3
Content
Ratio





















114 &Asteriskpseud;
Ho
0.75
0.4
0.02


0.02
0.025
0.025
0.05
1.0050


115 &Asteriskpseud;
Ho
0.75
0.4

0.02

0.02
0.025
0.025
0.05
1.0050


116 &Asteriskpseud;
Ho
0.75
0.4


0.02
0.02
0.025
0.025
0.05
1.0050


117
Ho
0.75
0.4
0.03


0.03
0.025
0.025
0.05
1.0050


118
Ho
0.75
0.4

0.03

0.03
0.025
0.025
0.05
1.0050


119
Ho
0.75
0.4


0.03
0.03
0.025
0.025
0.05
1.0050


120
Ho
0.75
0.4
0.01
0.02

0.03
0.025
0.025
0.05
1.0050


121
Ho
0.75
0.4
0.05
0.02

0.07
0.025
0.025
0.05
1.0050


122
Ho
0.75
0.4
0.05

0.2
0.25
0.025
0.025
0.05
1.0050


123
Ho
0.75
0.4
0.05
0.01
0.2
0.26
0.025
0.025
0.05
1.0050


124
Ho
0.75
0.4
0.05
0.05
0.2
0.3
0.025
0.025
0.05
1.0050


125
Ho
0.75
0.4
0.2
0.2
0.2
0.6
0.025
0.025
0.05
1.0050


126
Ho
0.75
0.4
0.6


0.6
0.025
0.025
0.05
1.0050


127
Ho
0.75
0.4

0.6

0.6
0.025
0.025
0.05
1.0050


128
Ho
0.75
0.4


0.6
0.6
0.025
0.025
0.05
1.0050


129 &Asteriskpseud;
Ho
0.75
0.4
0.7


0.7
0.025
0.025
0.05
1.0050


130 &Asteriskpseud;
Ho
0.75
0.4

0.7

0.7
0.025
0.025
0.05
1.0050


131 &Asteriskpseud;
Ho
0.75
0.4


0.7
0.7
0.025
0.025
0.05
1.0050


132
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0
0
0
1.0050


133
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.0125
0.0125
0.025
1.0050


134
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.05
0.05
0.1
1.0050


135
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.1
0.1
0.2
1.0050


136
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.15
0.15
0.3
1.0050


137 &Asteriskpseud;
Ho
0.75
0.4
0.05
0.1
0.1
0.25
0.2
0.2
0.4
1.0050


138
Ho
0.75
0.4
C.025
0.05
0.2
0.275
0.025
0.025
0.05
1.0050


139 &Asteriskpseud;
Ho
0.00
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


140
Ho
0.25
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


141
Ho
0.5
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


142
Ho
1.0
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050










[0014]

6








TABLE 1-6













Dielectric Composition (mol %)
















Rare-earth








Sample
(Re2O3)

Total


Total
Ba/Ti


















Number
Element
Content
MgO
Mn2O3
V2O5
Cr2O3
Content
MoO3
WO3
Content
Ratio





















143
Ho
1.5
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


144 &Asteriskpseud;
Ho
2.0
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


145 &Asteriskpseud;
Ho
4.0
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


146
Sm
0.25
0.6
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


147
Sm
0.75
0.6
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


148
Eu
0.75
0.6
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


149
Gd
0.75
0.6
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


150
Tb
0.75
0.6
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


151
Dy
0.75
0.6
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


152
Er
0.75
0.3
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


153
Tm
0.75
0.3
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


154
Yb
0.75
0.3
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


155
Yb
1.0
0.3
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


156
Y
1.0
0.3
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


157
Ho/Dy
0.5/0.5
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


158
Ho/Dy/Yb
0.5/0.5/o.5
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


159
Sm/Ho/Yb
0.2/0.5/0.1
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


160
Sm/Yb
0.5/1.0
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


161 &Asteriskpseud;
Ho
0.75
0
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


162
Ho
0.75
0.2
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


163
Ho
0.75
1.5
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


164 &Asteriskpseud;
Ho
0.75
2.0
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0050


165 &Asteriskpseud;
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
0.960


166
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
0.970


167
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.0070


168
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.030


169 &Asteriskpseud;
Ho
0.75
0.4
0.15
0.05
0.2
0.4
0.025
0.025
0.05
1.040










[0015] Thereafter, the dried ceramic slurry was ground and then calcined in air at about 800° C. for 6 hours. The calcined slurry was then disaggregated by a wet method in a ball mill added with ethanol for 6 hours. Next, the disaggregated ceramic slurry was dried by being heated at about 150° C. for 6 hours, thereby obtaining the powder of the calcined ceramic slurry.


[0016] In a following step, a dielectric ceramic slurry was obtained by mixing and grinding 1000 g (100 parts by weight) of the powder of the dielectric ceramic slurry, 15 wt % of an organic binder and 50 wt % of water in a ball mill, wherein the organic binder includes acrylic ester polymer, glycerin, and a solution of condensed phosphate.


[0017] Next, the dielectric slurry was subjected to a vacuum air separator to remove air bubbles therefrom and formed into a thin film coated on a polyester film by using a reverse roll coater. Thus produced ceramic thin film on the polyester film was heated and dried at about 100° C., and then diced to thereby obtain square ceramic green sheets having a thickness of about 5 μm and a size of about 10 cm×10 cm.


[0018] Meanwhile, 0.9 g of ethyl cellulose dissolved in 9.1 g of butyl carbitol and 10 g of Nickel powder having an average diameter of about 0.5 μm were loaded and stirred in a stirrer for 10 hours to form a conductive paste for use in forming internal electrodes of ceramic capacitor. Thereafter, the conductive paste was printed on the prepared ceramic green sheets to form conductive patterns thereon and then the printed conductive paste was dried.


[0019] Subsequently, ten ceramic green sheets having the conductive patterns thereon were stacked against each other with the conductive patterns facing upward, thereby forming a laminated body. Every two neighboring sheets were disposed in such a manner that the conductive patterns provided thereon were shifted by one half of a pattern size along the length direction. The laminated body also included one or more ceramic dummy sheets stacked against each of the uppermost and the lowermost ceramic green sheets having conductive patterns thereon, the ceramic dummy sheets representing ceramic green sheets without having conductive patterns thereon.


[0020] Next, the laminated body was pressed with a load of about 40 tons at about 50° C. along the stacking direction of the ceramic sheets in the laminated body. Afterwards, the pressed laminated body was diced into a multiplicity of chip shaped ceramic bodies having a size of about 3.2 mm×1.6 mm.


[0021] Thereafter, Ni external electrodes were formed at two opposite sides of each respective chip shaped ceramic body by, e.g., a dipping method, one end portion of each of the internal electrodes being exposed to one of the two opposite sides of each chip shaped ceramic body. Then, the chip shaped ceramic bodies were loaded into a furnace capable of controlling an atmosphere therein and the organic binder contained in the loaded ceramic bodies was removed by heating the furnace in an N2 atmosphere. Then, the binder-removed chip shaped ceramic bodies were sintered at about 1300° C. in a non-oxidative atmosphere with oxygen partial pressure being in 10−5 to 10−10 atm order range. Thereafter, the sintered chip-shaped ceramic bodies were re-oxidized in an oxidative atmosphere to thereby obtain multilayer ceramic capacitors as shown in the drawing wherein reference numerals 10, 12 and 14 represent dielectric layers, internal electrodes and external electrodes, respectively.


[0022] Tables 2-1 to 2-6 exhibit a measurement result of electrical characteristics obtained from the thus produced multilayer ceramic capacitors, wherein a thickness of each dielectric layer incorporated in the capacitors was about 3 μm.


[0023] The electrical characteristics of the multilayer ceramic capacitors were obtained as follows.


[0024] (A) Relative permittivity (or dielectric constant) εs was computed based on a facing area of a pair of neighboring internal electrodes, a thickness of a dielectric layer positioned between the pair of neighboring internal electrodes, and the capacitance of a multilayer ceramic capacitor obtained under the condition of applying at 20° C. a voltage of 1.0 V (root mean square value) with a frequency of 1 kHz.


[0025] (B) Dielectric loss tan δ (%) was obtained under the same condition as established for measuring the permittivity cited above.


[0026] (C) Resistivity (Ω cm) was acquired by measuring a resistance between a pair of external electrodes after DC 25 V was applied for 60 seconds at 20° C. The number following “E” in the notation of a resistivity value presented in the accompanying Tables 2-1 to 2-6 represents an order. For instance, 2.5 E+12 represents 2.5×1012.


[0027] (D) Accelerated life (second) was obtained by measuring time period until an insulation resistivity (ρ) becomes 1×1010 Ω cm in a DC electric field of 20 V/μm at a temperature of 150° C.


[0028] (E) Capacitance variation Δ C/C25 (%) was obtained by measuring capacitances at −55° C., +25° C. and +125° C. in a thermostatic (or constant temperature) oven under the condition of applying a voltage of 1 V (rms value) with a frequency of 1 KHz, wherein C25 represents a capacitance at 25° C. and Δ C represents the difference between C25 and a capacitance measured at −55° C. to 125° C.
7TABLE 2-1ResistivityCapacitanceSintering(Ω cm)VariationAcceleratedSampleTemperatureat RoomΔC/C25 (%)LifeNumber(° C.)PermittivityTanδ (%)Temperature−55° C.125° C.(sec) 1&Asteriskpseud;130037803.32.5E + 12−13.4−14.945,800 2&Asteriskpseud;130038603.26.7E + 12−14.6−14.3165,800 3&Asteriskpseud;130038503.72.0E + 12−14.8−15870 4130037903.04.5E + 12−14−14.9287,900 5130035302.96.9E + 12−13.4−14.6875,900 6130036803.48.1E + 11−13.3−14.4458,900 7130037903.49.4E + 11−12.5−14.7678,940 8130038903.35.3E + 12−13.9−13.5897,500 9130038503.47.4E + 12−14.5−14.3658,90010130038703.54.6E + 12−14.5−14.9764,90011130037503.45.6E + 12−14.4−14.5759,80012130038903.22.2E + 129−14.6983,45013130035903.05.9E + 12−12.9−14.9398,50014130037403.09.5E + 11−14.5−14.5875,93015130036403.48.8E + 12−14.5−14.1754,90016&Asteriskpseud;130033003.12.5E + 12−13.5−13.4987,50017&Asteriskpseud;130031803.04.9E + 12−12.4−13.51,496,00018&Asteriskpseud;130034803.47.6E + 12−13−14.9289,54019130038703.44.3E + 12−14.4−14.8243,90020130036703.44.7E + 13−13.4−14.4456,70021130038903.55.3E + 12−14.9−14.61,489,00022130037803.51.0E + 13−14.5−152,985,00023130036803.12.0E + 13−13.9−14.51,894,50024&Asteriskpseud;130036503.84.4E + 11−14.6−3.519,80025130038503.48.4E + 13−14.5−14.9598,70026&Asteriskpseud;130059809.48.5E + 12−14.5−25.239027130035603.55.6E + 12−14.5−14.6578,90028130038503.51.2E + 12−14.5−15459,68029130035003.49.5E + 12−14.5−14.61,098,700


[0029]

8











TABLE 2-2














Resistivity
Capacitance




Sintering


(Ωcm)
Variation
Accelerated


Sample
Temperature


at Room
ΔC/C25 (%)
Life














Number
(° C.)
Permittivity
Tanδ (%)
Temperature
−55° C.
125° C.
(sec)

















30
1300
3690
3.5
8.6E + 12
−14.6
−15
476,900









31&Asteriskpseud;
1300
Incapable of obtaining a sintered ceramic with high density


32&Asteriskpseud;
1300
Incapable of obtaining a sintered ceramic with high density














33
1300
3780
3.5
1.4E + 12
−14.5
−14.6
475,980


34
1300
3690
3.4
4.6E + 12
−14.5
−14.8
389,500


35
1300
3890
3.5
2.5E + 12
−14.4
−14.9
389,700


36
1300
3650
3.5
1.4E + 12
−13.8
−13.4
498,030


37
1300
3780
3.4
8.4E + 12
−15
−13.3
274,900


38
1300
3890
3.3
3.5E + 12
−14.5
−15
367,800


39
1300
3840
3.5
1.0E + 12
−14.3
−14.5
389,500


40
1300
3510
3.5
1.8E + 12
−14.5
−15
398,000


41
1300
3670
3.1
6.5E + 12
−14.5
−14.5
489,700


42
1300
3790
3.0
4.6E + 12
−14.6
−14.6
354,700


43
1300
3890
3.5
5.7E + 11
−14.5
−14.5
897,600


44
1300
3890
3.3
5.5E + 12
−14.4
−14.9
456,900


45
1300
4020
3.5
1.0E + 11
−14.5
−15
498,700


46
1300
3790
3.5
5.5E + 12
−14.1
−14.5
569,000


47
1300
3580
3.3
1.4E + 12
−14.5
−14.5
328,800


48&Asteriskpseud;
1300
7960
14.4
2.6E + 11
−35.9
−1.4
760


49
1300
3890
3.5
4.1E + 12
−14.5
−14.6
289,700


50
1300
3870
2.6
1.6E + 12
−13.5
−14.1
240,040


51&Asteriskpseud;
1300
2340
3.5
1.4E + 12
−13.9
−16.7
480









52&Asteriskpseud;
1300
Incapable of obtaining a sintered ceramic with high density














53
1300
3690
3.5
2.1E + 13
−14.6
−14.9
348,990


54
1300
3650
3.3
4.4E + 13
−14.5
−14.5
387,500


55
1300
3790
3.5
4.1E + 13
−14.5
−14.7
365,900


56&Asteriskpseud;
1300
3080
3.1
4.9E + 13
−14.5
−14.5
4,800










[0030]

9











TABLE 2-3














Resistivity
Capacitance




Sintering


(Ω cm)
Variation
Accelerated


Sample
Temperature


at Room
ΔC/C25 (%)
Life














Number
(° C.)
Permittivity
Tanδ (%)
Temperature
−55° C.
125° C.
(sec)

















57&Asteriskpseud;
1300
3850
3.3
8.3E + 12
−14.1
−14.9
147,500


58&Asteriskpseud;
1300
3740
3.4
7.7E + 12
−14.8
−14.2
165,900


59&Asteriskpseud;
1300
3920
3.9
5.2E + 12
−14.6
−14.3
63,200


60
1300
3820
3.3
4.8E + 12
−14.2
−14.6
274,500


61
1300
3790
3.2
3.8E + 12
−14.5
−13.9
636,400


62
1300
3810
3.4
1.6E + 12
−14.3
−13.7
503,500


63
1300
3840
3.2
7.4E + 12
−13.4
−14.8
462,800


64
1300
3860
3.1
8.3E + 12
−14.1
−14.4
587,700


65
1300
3710
3.3
3.3E + 12
−13.7
−14.8
1,376,200


66
1300
3830
3.5
8.1E + 11
−13.9
−14.1
739,900


67
1300
3720
3.1
7.3E + 12
−13.8
−14.5
356,200


68
1300
3620
3.3
5.5E + 12
−14.2
−13.2
478,300


69
1300
3530
3.4
2.9E + 12
−13.7
−14.6
368,400


70
1300
3620
3.4
8.2E + 12
−13.6
−13.9
635,800


71
1300
3580
3.4
6.1E + 12
−14.3
−14.2
739,200


72&Asteriskpseud;
1300
3460
3.0
6.4E + 12
−14.8
−14.0
642,300


73&Asteriskpseud;
1300
3340
2.8
8.2E + 12
−14.2
−13.6
1,738,500


74&Asteriskpseud;
1300
3410
3.4
4.5E + 12
−14.5
−12.5
350,600


75
1300
3780
3.3
7.3E + 12
−14.1
−13.9
227,500


76
1300
3850
3.4
2.7E + 12
−13.8
−14.6
468,300


77
1300
3820
3.1
6.6E + 12
−14.3
−13.6
1,045,600


78
1300
3840
3.2
3.1E + 13
−14.6
−13.7
1,736,500


79
1300
3770
3.4
1.1E + 13
−14.7
−14.4
1,056,200


80
1300
3640
3.5
4.0E + 13
−13.9
−14.9
943,600


81&Asteriskpseud;
1300
3660
3.5
4.4E + 12
−14.8
−13.2
163,600


82
1300
3590
3.4
8.4E + 13
−14.5
−14.9
598,700


83&Asteriskpseud;
1300
3660
4.8
8.5E + 12
−12.8
−18.6
1,700


84
1300
3850
3.5
5.6E + 12
−14.5
−14.6
365,200


85
1300
3740
3.5
1.2E + 12
−14.5
−15
573,800










[0031]

10











TABLE 2-4














Resistivity
Capacitance




Sintering


(Ω cm)
Variation
Accelerated


Sample
Temperature


at Room
ΔC/C25 (%)
Life














Number
(° C.)
Permittivity
Tanδ (%)
Temperature
−55° C.
125° C.
(sec)

















86
1300
3850
3.4
9.5E + 12
−14.5
−14.6
356,200


87
1300
3760
3.5
8.6E + 12
−14.6
−15
104,300









88&Asteriskpseud;
1300
Incapable of obtaining a sintered ceramic with high density


89&Asteriskpseud;
1300
Incapable of obtaining a sintered ceramic with high density














90
1300
3880
3.4
4.8E + 12
−14.6
−13.7
437,200


91
1300
3690
3.1
7.6E + 12
−13.8
−14.8
747,800


92
1300
3650
3.4
3.6E + 12
−14.3
−14.2
457,600


93
1300
3710
3.4
3.7E + 12
−14.2
−14.2
235,600


94
1300
3770
3.3
9.5E + 11
−14.2
−14.5
460,400


95
1300
3690
3.2
8.4E + 12
−13.5
−14.8
467,500


96
1300
3730
3.3
2.6E + 12
−14.5
−14.2
845,600


97
1300
3810
3.2
4.4E + 12
−14.2
−14.8
873,500


98
1300
3830
3.5
7.3E + 12
−13.8
−14.3
630,100


99
1300
3690
3.2
3.3E + 12
−14.1
−14.3
264,600


100
1300
3780
3.3
8.6E + 11
−14.8
−14.9
358,300


101
1300
3850
3.4
5.1E + 12
−14.5
−14.2
356,900


102
1300
3920
3.2
3.0E + 12
−13.9
−14.4
704,800


103
1300
3660
3.4
7.7E + 12
−14.6
−13.8
569,400


104
1300
3830
3.2
8.3E + 12
−14.7
−13.6
479,600


105&Asteriskpseud;
1300
4890
28.8
8.1E + 10
−36.2
1.7
26,300


106
1300
3650
3.4
5.9E + 12
−14.4
−13.6
264,800


107
1300
3520
2.9
2.9E + 12
−14.3
−14.2
326,900


108&Asteriskpseud;
1300
3440
2.5
6.2E + 12
−13.8
−14.8
105,600









109&Asteriskpseud;
1300
Incapable of obtaining a sintered ceramic with high density














110
1300
3850
3.4
4.2E + 12
−14.2
−13.7
365,200


111
1300
3740
3.5
8.9E + 12
−14.7
−13.9
303,500


112
1300
3640
3.4
7.6E + 12
−14.3
−14.2
402,800


113&Asteriskpseud;
1300
3310
3.2
6.9E + 12
−14.8
−14.4
62,300










[0032]

11











TABLE 2-5














Resistivity
Capacitance




Sintering


(Ω cm)
Variation
Accelerated


Sample
Temperature


at Room
ΔC/C25 (%)
Life














Number
(° C.)
Permittivity
Tanδ (%)
Temperature
−55° C.
125° C.
(sec)

















114&Asteriskpseud;
1300
3690
3.4
5.4E + 12
−13.5
−14.8
44,300


115&Asteriskpseud;
1300
3970
3.4
7.8E + 12
−14.7
−14.4
179,200


116&Asteriskpseud;
1300
3940
3.6
8.4E + 12
−14.7
−14.9
1,430


117
1300
3810
3.2
7.3E + 12
−14.3
−15
312,900


118
1300
3540
3.1
7.8E + 12
−13.6
−14.9
726,700


119
1300
3590
3.4
2.2E + 11
−13.6
−14.5
503,800


120
1300
3740
3.5
7.1E + 11
−12.3
−14.4
907,500


121
1300
3620
3.2
4.9E + 12
−13.7
−13.6
930,200


122
1300
3720
3.4
8.2E + 12
−14.7
−14.5
754,900


123
1300
3530
3.4
5.5E + 12
−14.6
−15
880,300


124
1300
3640
3.4
4.1E + 12
−14.3
−14.4
699,800


125
1300
3880
3.3
3.4E + 12
7.2
−14.6
856,700


126
1300
3510
3.1
7.3E + 12
−13.2
−14.7
324,800


127
1300
3680
3.1
1.3E + 11
−14.6
−14.3
994,000


128
1300
3550
3.4
7.5E + 12
−14.7
−14
887,500


129&Asteriskpseud;
1300
3420
3.1
2.5E + 12
−13.5
−13.4
987,500


130&Asteriskpseud;
1300
3210
3.1
5.8E + 12
−12.6
−13.7
1,296,700


131&Asteriskpseud;
1300
3390
3.5
4.3E + 12
−13.3
−14.8
230,900


132
1300
3790
3.4
6.4E + 12
−14.5
−14.7
239,400


133
1300
3570
3.5
3.7E + 13
−13.7
−14.2
645,500


134
1300
3780
3.4
4.9E + 12
−14.8
−14.7
1,396,700


135
1300
3610
3.5
8.9E + 12
−14.6
−14.8
3,005,800


136
1300
3640
3.3
4.5E + 13
−13.8
−14.6
1,674,700


137&Asteriskpseud;
1300
3520
3.9
5.8E + 11
−14.7
−4.3
21,000


138
1300
3790
3.5
7.7E + 13
−14.6
−14.8
663,800


139&Asteriskpseud;
1300
6030
8.9
7.6E + 12
−14.1
−29.3
1,290


140
1300
3580
3.5
7.4E + 12
−14.6
−14.5
703,700


141
1300
3920
3.5
4.5E + 12
−14.6
−14.8
553,200


142
1300
3630
3.4
7.3E + 12
−14.6
−14.7
1,329,700










[0033]

12











TABLE 2-6














Resistivity
Capacitance




Sintering


(Ω cm)
Variation
Accelerated


Sample
Temperature


at Room
ΔC/C25 (%)
Life














Number
(° C.)
Permittivity
Tanδ (%)
Temperature
−55° C.
125° C.
(sec)

















143
1320
3740
3.5
7.8E + 12
−14.9
−14.7
664,800









144&Asteriskpseud;
1320
Incapable of obtaining a sintered ceramic with high density


145&Asteriskpseud;
1320
Incapable of obtaining a sintered ceramic with high density














146
1320
3840
3.5
4.3E + 12
−14.6
−14.9
507,400


147
1320
3710
3.4
5.3E + 12
−14.8
−14.7
408,300


148
1320
4010
3.5
3.5E + 12
−14.5
−14.6
498,300


149
1320
3740
3.5
2.8E + 12
−13.9
−13.3
520,800


150
1320
3690
3.4
7.5E + 12
−14.9
−13.1
372,500


151
1320
3930
3.5
4.2E + 12
−14.7
−14.8
479,800


152
1320
3900
3.5
3.2E + 12
−14.5
−14.7
378,200


153
1320
3660
3.5
5.3E + 12
−14.6
−14.9
378,200


154
1320
3720
3.2
4.3E + 12
−14.7
−14.4
593,700


155
1320
3800
3.1
5.8E + 12
−14.6
−14.8
339,700


156
1320
3920
3.5
6.6E + 11
−14.4
−14.6
945,700


157
1320
3920
3.4
4.5E + 12
−14.2
−14.8
519,800


158
1320
3890
3.4
3.6E + 11
−14.6
−14.9
504,900


159
1320
3590
3.3
9.8E + 12
−13.9
−14.7
554,300


160
1320
3640
3.4
4.3E + 12
−14.4
−14.5
387,400


161&Asteriskpseud;
1320
8030
11.4
7.2E + 11
−40.5
0.4
1,200


162
1320
3770
3.5
4.0E + 12
−14.6
−14.5
337,200


163
1320
3730
2.7
3.5E + 12
−13.7
−14.3
293,600


164&Asteriskpseud;
1320
2490
3.6
6.6E + 12
−13.8
−16.5
1,600









165&Asteriskpseud;
1320
Incapable of obtaining a sintered ceramic with high density














166
1320
3740
3.4
7.5E + 13
−14.7
−15
447,300


167
1320
3740
3.4
5.6E + 13
−14.7
−14.6
406,500


168
1320
3650
3.5
3.8E + 13
−14.4
−14.6
350,700


169&Asteriskpseud;
1320
3120
3.2
6.9E + 13
−14.5
−14.2
79,500










[0034] As clearly seen from Tables 1-1 to 1-6 and Tables 2-1 to 2-6, multilayer ceramic capacitors with highly improved reliability having relative permittivity εs equal to or greater than 3500, capacitance variation Δ C/C25 within the range from −15% to +15% at temperatures ranging from −55° C. to +125° C., tan δ of 3.5% or less and accelerated life of 200,000 seconds or greater could be obtained from samples sintered in a non-oxidative atmosphere even at a temperature of 1300° C. or lower in accordance with the present invention.


[0035] However, samples 1 to 3, 16 to 18, 24, 26, 31, 32, 48, 51, 52, 56 to 59, 72 to 74, 81, 83, 88, 89, 105, 108, 109, 113 to 116, 129 to 131, 137, 139, 144, 145, 161, 164, 165 and 169 (marked with “” at the column of sample number in Tables) could not satisfy the above-specified electrical characteristics. Therefore, it appears that such samples fall outside a preferable compositional range of the present invention.


[0036] The reasons why the preferable compositional range for dielectric ceramics for use in forming dielectric layers of the multilayer ceramic capacitor in accordance with the present invention should be limited to certain values will now be described. In Tables 1-1 to 1-6, the amount of oxides of Ba and Ti was 100 mol % in terms of BaTiO3 (i.e., assuming Ba and Ti are in the form of BaTiO3).


[0037] First, when the content of an oxide of a rare-earth element represented by Re (Re is selected, e.g., from the group consisting of Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Y) is 0 mol % in terms of Re2O3 (i.e., assuming the oxide of Re is in the form of Re2O3 as in the samples 26, 83 and 139, the capacitance variation Δ C/C25 of a produced multilayer ceramic capacitor goes beyond the range from −15% to +15% when temperature varies from −55° C. to +125° C. and a desired accelerated life may not be attained; whereas when the oxide of Re is set to be 0.25 mol % in terms of Re2O3 as in samples 27, 84 and 140, the desired electrical characteristics can be successfully obtained.


[0038] Further, when the content of the oxide of the rare-earth element Re is equal to or greater than 2.0 mol % in terms of Re2O3 as in the samples 31, 32, 88, 89,144 and 145, highly densified ceramic bodies with a highly enhanced density may not be obtained by the sintering at 1300° C.; whereas when the oxide of the rare-earth element Re is set to be 1.5 mol % in terms of Re2O3 as in the samples 30, 87 and 143, the desired electrical characteristics can be successfully obtained.


[0039] Accordingly, the preferable range of the total content of the oxide of rare-earth element Re is from 0.25 to 1.5 mol % in terms of Re2O3.


[0040] It is noted that same effects can be produced regardless of whether a single rare-earth element is used or two or more of rare-earth elements are used together as long as the above-described preferable content range of the rare-earth element Re is satisfied.


[0041] When the content of an oxide of Mg is 0 mol % in terms of MgO, as in the samples 48, 105 and 161, the capacitance variation Δ C/C25 of the produced multilayer ceramic capacitors may exceed the range from −15% to +15% when the temperature varies from −55° C. to +125° C. and the desired accelerated life may not be obtained; whereas when the content of the oxide of Mg is set to be 0.2 mol % in terms of MgO as in samples 49, 106 and 162, the desired electrical characteristics can be successfully obtained.


[0042] In addition, when the content of the oxide of Mg is 2.0 mol % in terms of MgO as in the samples 51, 108 and 164, the relative permittivity of the produced multilayer ceramic capacitors may become equal to or less than 3500 and the desired accelerated life can not be obtained. Further, the capacitance variation Δ C/C25 sometimes may go beyond the range of −15% to +15% when the temperature varies from −55° C. to 125° C. However, when the content of the oxide of Mg is set to be 1.5 mol % in terms of MgO as in samples 50, 107 and 163, the desired electrical characteristics can be successfully obtained.


[0043] Accordingly, the content of the oxide of Mg optimally ranges from 0.2 to 1.5 mol % in terms of MgO.


[0044] When the content of an oxide of Mn, V or Cr is 0.02 mol % in terms of Mn2O3, V2O5 or Cr2O3 as in the samples 1 to 3, 57 to 59 and 114 to 116, the desired accelerated life of the produced multilayer ceramic capacitors may not be obtained; whereas when the content of sum of the oxides of Mn, V and Cr is set to be 0.03 mol % in terms of Mn2O3, V2O5 and Cr2O3 as in the samples 4 to 7, 60 to 63 and 117 to 120, the desired electrical characteristics can be successfully obtained.


[0045] Further, when the content of an oxide of the Mn, V, or Cr is 0.7 mol % in terms of Mn2O3, V2O5 or Cr2O3 as in the samples 16 to 18, 72 to 74 and 129 to 131, the relative permittivity of the produced capacitors becomes equal to or less than 3500. However, when the total content of oxides of Mn, V and Cr is set to be 0.6 mol % in terms of Mn2O3, V2O5 and Cr2O3 as in samples 12 to 15, 68 to 71 and 125 to 128, the desired electrical characteristics can be successfully obtained.


[0046] Accordingly, it is preferable that the total amount of the oxides of Mn, V and Cr ranges from 0.03 to 0.6 mol % in terms of Mn2O3, V2O5 and Cr2O3.


[0047] Further, it is to be noted that same effects can be obtained regardless of whether an oxide of one of the elements Mn, V and Cr is used or two or more thereof are used together as long as the total content thereof satisfies the above specified range, as in the samples 4 to 15, 60 to 71 and 117 to 128.


[0048] When the total content of the oxides of Mo and W is 0.4 mol % in terms of MoO3 and WO3 as in the samples 24, 81 and 137, tan δ of the produced capacitors becomes equal to or greater than 3.5 and the desired accelerated life thereof cannot be obtained. However, if the total content of oxides of Mo and W is set to be 0.3 mol % in terms of MoO3 and WO3, respectively, as in samples 23, 80 and 136, the desired electrical characteristics can be successfully obtained.


[0049] Accordingly, it is preferable that the total content the oxides of Mo and W is between 0 and 0.3 mol % in terms of MoO3 and WO3.


[0050] Furthermore, same effects can be obtained regardless of whether the oxides of Mo and W are used separately as in the samples 20 to 23 and 76 to 80 or used together as in samples 133 to 136 as long as the total content thereof is maintained at or below 0.3 mol %.


[0051] It is more preferable that the total content of the oxides of Mo and W ranges from 0.025 to 0.3 mol % in terms of MoO3 and WO3 since the addition of Mo and/or W in that range gives rise to a further increased operation and reliability of a ceramic capacitor.


[0052] When the ratio of Ba/Ti is 0.960, as in the samples 52, 109 and 165, the sintering at 1300° C. can not produce highly densified ceramic bodies; whereas when the ratio of Ba/Ti is set to be 0.970 as in the samples 53, 110 and 166, the desired electrical characteristics can be successfully obtained.


[0053] Moreover, if the ratio of Ba/Ti is 1.040, as in the samples 56, 113 and 169, the desired accelerated life may not be obtained though tan δ of the produced capacitors becomes equal to or less than 3.5. However, when the ratio of Ba to Ti is set to be 1.030 as in samples 55, 112 and 168, the desired electrical characteristics can be successfully obtained.


[0054] Accordingly, the optimum ratio of Ba/Ti ranges from 0.970 and 1.030.


[0055] Further, Ca or Sr can be used instead of Ba for adjusting Ba/Ti ratio. That is, as long as the ratio of the sum of Ba, Ca and Sr to Ti. i.e., (Ba+Ca)/Ti ratio, (Ba+Sr)/Ti ratio or (Ba+Ca+Sr)/Ti satisfies the optimum range from 0.970 to 1.030, the desired characteristics can be obtained.


[0056] Still further, barium carbonate, barium acetate, barium nitrate, calcium acetate, strontium nitrate or the like can be used in controlling the ratio.


[0057] The present invention can produce a multilayer ceramic capacitor capable of providing a desired operating life with a highly improved reliability, wherein the capacitor exhibits a relative permittivity εs of 3500 or greater, tan δ of 3.5% or less and a capacitance variation Δ C/C25 ranging from −15% and +15% within the temperature range from −55° C. to +125° C.


[0058] Although the present invention has been described with reference to the multilayer ceramic capacitors in this specification, it will be apparent to those skilled in the art that the present invention is also applicable to single layer ceramic capacitors.


[0059] While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.


Claims
  • 1. A dielectric ceramic composition comprising: 100 mol % of an oxide of Ba and Ti, a ratio Ba/Ti being 0.970 to 1.030; 0.25 to 1.5 mol % of an oxide of Re, Re representing one or more elements selected from the group consisting of Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Y; 0.2 to 1.5 mol % of an oxide of Mg; and 0.03 to 0.6 mol % of oxides of one or more elements selected from the group consisting of Mn, V and Cr.
  • 2. The dielectric ceramic composition of claim 1, wherein the content of the oxide of Ba and Ti is calculated by assuming that the oxide of Ba and Ti is BaTiO3; the content of the oxide of Re is calculated by assuming that the oxide of Re is Re2O3; the content of the oxide of Mg is calculated by assuming that the oxide of Mg is MgO; and the content of oxides of Mn, V and Cr is calculated by assuming that the oxides of Mn, V and Cr are Mn2O3, V2O5 and Cr2O3, respectively.
  • 3. The dielectric ceramic composition of claim 1, further comprising not greater than 0.3 mol % oxides of one or two elements selected from the group consisting of Mo and W, the content being calculated by assuming that oxides of Mo and W are MoO3 and WO3, respectively.
  • 4. The dielectric ceramic composition of claim 3, wherein the content of oxides of one or two elements of Mo and W is not less than 0.025 mol %.
  • 5. The dielectric ceramic composition of claim 2, further comprising not greater than 0.3 mol % oxides of one or two elements selected from the group consisting of Mo and W, the content being calculated by assuming that oxides of Mo and W are MoO3 and WO3, respectively.
  • 6. The dielectric ceramic composition of claim 5, wherein the content of oxides of one or two elements of Mo and W is not less than 0.025 mol %.
  • 7. A ceramic capacitor comprising one or more dielectric layers made of the dielectric ceramic composition of claim 1.
  • 8. The ceramic capacitor of claim 7, wherein the content of the oxide of Ba and Ti is calculated by assuming that the oxide of Ba and Ti is BaTiO3; the content of the oxide of Re is calculated by assuming that the oxide of Re is Re2O3; the content of the oxide of Mg is calculated by assuming that the oxide of Mg is MgO; and the content of oxides of Mn, V and Cr is calculated by assuming that the oxides of Mn, V and Cr are Mn2O3, V2O5 and Cr2O3, respectively.
  • 9. The ceramic capacitor of claim 7, wherein the dielectric ceramic composition further comprises not greater than 0.3 mol % oxides of one or two elements selected from the group consisting of Mo and W, the content being calculated by assuming that oxides of Mo and W are MoO3 and WO3, respectively.
  • 10. The ceramic capacitor of claim 9, wherein the content of oxides of one or two elements of Mo and W is not less than 0.025 mol %.
  • 11. The ceramic capacitor of claim 8, wherein the dielectric ceramic composition further comprises not greater than 0.3 mol % oxides of one or two elements selected from the group consisting of Mo and W, the content being calculated by assuming that oxides of Mo and W are MoO3 and WO3, respectively.
  • 12. The ceramic capacitor of claim 11, wherein the content of oxides of one or two elements of Mo and W is not less than 0.025 mol %.
Priority Claims (1)
Number Date Country Kind
2000-198356 Jun 2000 JP