The present disclosure relates to a ceramic electronic component.
WO 2017/199734A1 (PTL 1) describes a multilayer filter (also referred to as an “LC filter”) that includes an LC resonator. This multilayer filter includes multiple dielectric layers stacked on each other and has a rectangular shape. A flat electrode is disposed as an LGA terminal on a bottom surface of the multilayer filter. An inductor and a capacitor are disposed inside the multilayer filter.
In an LC filter including an LGA terminal, shell cracks may be caused to occur due to an external load after firing. In order to prevent the shell cracks, it is conceivable to round corners such as ridges in advance by barrel polishing. More barrel polishing can round the corners with a larger radius of curvature. When the amount of removal by barrel polishing is large, the overall shape of the multilayer filter changes from, for example, a rectangular shape to a shape with rounded corners in a plan view. Therefore, when the amount of removal by barrel polishing is large, a so-called design region becomes small.
Thus, the amount of removal by barrel polishing cannot be too large. In order to prevent shell cracks, methods other than barrel polishing should be considered.
Therefore, a possible benefit of the present disclosure is to provide a ceramic electronic component capable of preventing the occurrence of shell cracks without increasing the amount of removal by barrel polishing.
In order to achieve the possible benefit mentioned above, a ceramic electronic component according to the present disclosure includes a main body made of ceramic as a main material and having a first surface and a second surface facing each other, a dummy conductor disposed to cover at least a portion of an outer edge of a specific surface selected as at least one of the first surface and the second surface and electrically isolated therefrom, and land electrodes disposed on the second surface, and a ridge of an outer periphery of the specific surface of the main body is rounded.
According to the present disclosure, since the dummy conductor is disposed to cover at least a portion of the outer edge of the specific surface, the impact resistance can be improved, and thereby, the shell cracks can be prevented without increasing the amount of removal by barrel polishing.
The dimensional ratio illustrated in the drawings do not necessarily and faithfully represent the actual dimension ratio, and the dimensional ratio may be modified for the convenience of description. In the following description, when referring to the concept of top or bottom, it does not necessarily mean absolute top or bottom, but may mean relative top or bottom in the illustrated posture.
A ceramic electronic component according to a first embodiment of the present disclosure will be described with reference to
The ceramic electronic component 101 includes a main body 1, a dummy conductor 4, and land electrodes 8. The main body 1 is mainly made of ceramic. The main body 1 has a first surface 1a and a second surface 1b facing each other. The dummy conductor 4 is disposed to cover at least a portion of an outer edge of a specific surface selected as at least one of the first surface 1a and the second surface 1b. The dummy conductor 4 is electrically isolated. The land electrodes 8 are disposed on the second surface 1b. A ridge of an outer periphery of the specific surface of the main body 1 is rounded.
In the present embodiment, since the dummy conductor 4 is disposed to cover at least a portion of the outer edge of the specific surface, the impact resistance can be improved. In other words, the shell cracks can be prevented without increasing the amount of removal by barrel polishing.
In the present embodiment, as an example, the first surface 1a is defined as the specific surface. Instead of the first surface 1a, the second surface 1b may be defined as the specific surface. In this case, both the dummy conductor 4 and the land electrodes 8 are disposed on the second surface 1b. Both the first surface 1a and the second surface 1b may be defined as the specific surface. When both the first surface 1a and the second surface 1b are defined as the specific surface, the dummy conductor 4 is disposed on the first surface 1a, and the dummy conductor 4 and the land electrodes 8 are disposed on the second surface 1b.
A ceramic electronic component according to a second embodiment of the present disclosure will be described with reference to
Also in the present embodiment, the same effects as those described in the first embodiment can be obtained.
A ceramic electronic component according to a third embodiment of the present disclosure will be described with reference to
Also in the present embodiment, the same effects as those described in the first embodiment can be obtained.
A ceramic electronic component according to a fourth embodiment of the present disclosure will be described with reference to
In the ceramic electronic component 104, the dummy conductor 4 includes a linear portion which extends along at least a portion of the outer edge of the specific surface. The linear portion includes a first portion which is a portion of the outer edge of the specific surface and is wider than the other portion. In other words, when the width of the first portion of the linear portion of the dummy conductor 4 is denoted by B and the width of another portion other than the first portion is denoted by A, A<B. In the present embodiment, the first portion is a corner. The configuration of the other portions is the same as that described in the first embodiment, and the description thereof will not be repeated.
Also in the present embodiment, the same effects as those described in the first embodiment can be obtained. Further, in the present embodiment, since the first portion of the linear portion of the dummy conductor 4 is wider, the impact resistance of the first portion is increased, which effectively prevents the occurrence of shell cracks.
As described in the present embodiment, the dummy conductor 4 is preferably annular and surrounds the specific surface. Since the dummy conductor 4 surrounds the specific surface, the specific surface can withstand impact from various directions.
As described in the present embodiment, the first portion is preferably a corner of the specific surface. Although the corner is particularly susceptible to impact and is susceptible to shell cracking, since the width of the corner of the dummy conductor 4 is locally increased, the impact resistance of the corner is increased, which effectively prevents the occurrence of shell cracks.
A ceramic electronic component according to a fifth embodiment of the present disclosure will be described with reference to
In the ceramic electronic component 105, the dummy conductor 4 includes a linear portion which extends along at least a portion of the outer edge of the specific surface, and the linear portion includes a second portion which is a portion of the outer edge of the specific surface and is thicker than the other portion. In other words, when the thickness of the second portion of the linear portion of the dummy conductor 4 is denoted by E and the thickness of another portion other than the second portion is denoted by D, D<E. In the present embodiment, the second portion is a corner. The configuration of the other portions is the same as that described in the first embodiment, and the description thereof will not be repeated.
Also in the present embodiment, the same effects as those described in the first embodiment can be obtained. Further, in the present embodiment, since the second portion of the linear portion of the dummy conductor 4 is thicker, the impact resistance of the second portion is increased, which effectively prevents the occurrence of shell cracks.
As described in the present embodiment, the second portion is preferably a corner of the specific surface. Although the corner is particularly susceptible to impact and is susceptible to shell cracking, since the width of the corner of the dummy conductor 4 is locally increased, the impact resistance of the corner is increased, which effectively prevents the occurrence of shell cracks.
A ceramic electronic component according to a sixth embodiment of the present disclosure will be described with reference to
In the ceramic electronic component 106, a portion with a width B is provided at a corner of the linear portion of the dummy conductor 4. The width of another portion other than the portion with the width B is denoted by A, and A<B. Further, in the corner, the thickness of a part of the portion with the width B is denoted by E. The thickness of the other portion is denoted by D, and D<E.
Also in the present embodiment, the same effects as those described in the first embodiment can be obtained. Furthermore, since a portion having a locally increased width and a portion having a locally increased thickness are provided at the corner of the linear portion of the dummy conductor 4, the impact resistance is increased, which effectively prevents the occurrence of shell cracks.
A ceramic electronic component according to a seventh embodiment of the present disclosure will be described with reference to
In the ceramic electronic component 107, the dummy conductor 4 includes an island portion 42 which is spaced apart from the outer edge of the specific surface and is disposed on the specific surface. The dummy conductor 4 includes an annular portion 41 and an island portion 42. The island portion 42 includes a plurality of square conductor patterns. In the present embodiment, the plurality of conductor patterns (the island portion 42) are arranged substantially in a matrix. The first surface 1a is also formed with a marking portion 5. The marking portion 5 and the island portion 42 have different shapes and are visually distinguishable from each other. The configuration of the other portions is the same as that described in the first embodiment, and the description thereof will not be repeated.
Also in the present embodiment, the same effects as those described in the first embodiment can be obtained. Further, in the present embodiment, in addition to the fact that the outer edge is protected by the annular portion 41, the inner portion thereof is protected by the island portion 42, and thereby it is possible to more reliably prevent the occurrence of shell cracks.
In the present embodiment, the conductor pattern of each island portion 42 has a square shape, but this is merely an example, and the conductor pattern may have any shape other than a square shape. The visual difference for distinguishing the marking portion 5 and the island portion 42 is not limited to a difference in shape, and may be, for example, a difference in material, a difference in color, or a difference in size.
A ceramic electronic component according to an eighth embodiment of the present disclosure will be described with reference to
The ceramic electronic component 108 includes a dummy conductor 4h. The dummy conductor 4h is not annular. The dummy conductor 4h is disposed to cover a portion of the outer edge of the first surface 1a. In the present embodiment, the dummy conductor 4h is disposed to cover only corners of the outer edge of the first surface 1a, without covering a middle portion of each side. This is merely an example. The configuration of the other portions is the same as that described in the first embodiment, and the description thereof will not be repeated.
Also in the present embodiment, since the corner is protected by the dummy conductor 4h, the impact resistance can be improved. In other words, the shell cracks can be prevented without increasing the amount of removal by barrel polishing.
As a first modification of the present embodiment, there is provided a ceramic electronic component 109 illustrated in
As a second modification of the present embodiment, there is provided a ceramic electronic component 110 illustrated in
As a third modification of the present embodiment, there is provided a ceramic electronic component 111 illustrated in
A ceramic electronic component according to a ninth embodiment of the present disclosure will be described with reference to
A dummy conductor 4n is disposed to cover a portion of the outer edge of the second surface 1b. The dummy conductor 4n includes a plurality of short linear portions, and each of these linear portions is disposed at a position without overlapping with the land electrode 8. Specifically, each linear portion is disposed at a position without overlapping with a projection of the land electrode 8 projected on each side. The configuration of the other portions is the same as that described in the first embodiment, and the description thereof will not be repeated.
Also in the present embodiment, the same effects as those described in the first embodiment can be obtained. In the present embodiment, since the dummy conductor 4n is disposed at a position without overlapping with the land electrode 8, the risk of a short circuit due to the interference between the land electrode 8 and the dummy conductor 4n can be reduced.
A ceramic electronic component according to a tenth embodiment of the present disclosure will be described with reference to
Also in the present embodiment, since each corner is protected by the dummy conductor 4r, the impact resistance can be improved. In other words, the shell cracks can be prevented without increasing the amount of removal by barrel polishing.
As a modification of the present embodiment, there is provided a ceramic electronic component 114 illustrated in
A ceramic electronic component according to an eleventh embodiment of the present disclosure will be described with reference to
The dummy conductor 4t covers the entire specific surface except for a part thereof which is opened as a marking portion 5i. In the present embodiment, since the first surface 1a is defined as the specific surface, the dummy conductor 4t covers the entire first surface 1a except for the part thereof which is opened as the marking portion 5i. Since the part thereof which is opened as the marking portion 5i is a small part of the first surface 1a, the dummy conductor 4t substantially covers the entire first surface 1a. The marking portion 5i is an opening of the dummy conductor 4t. The ceramic material of the main body 1 is visible from the marking portion 5i. The configuration of the other portions is the same as that described in the first embodiment, and the description thereof will not be repeated.
In the present embodiment, since most of the first surface 1a is covered with the dummy conductor 4t, the impact resistance can be significantly improved, and thereby the shell crack can be prevented. However, in the present embodiment, there is a possibility that the characteristics deteriorate due to electromagnetic interference between the conductor pattern built in the main body 1 and the dummy conductor 4t. Therefore, at the time of disposing the dummy conductor 4t, the electromagnetic interference with the conductor pattern built in the main body 1 should be thoroughly considered.
When a region of the first surface 1a other than the portion opened as the marking portion 5i is defined as a region X, the dummy conductor 4t does not necessarily completely cover the entire region X, and the dummy conductor 4t may substantially cover the entire region X. In other words, the configuration that “the dummy conductor 4t covers the entire specific surface except for a part thereof which is opened as the marking portion 5i” also includes a configuration that “the dummy conductor 4t substantially covers the entire specific surface except for a part thereof which is opened as the marking portion 5i”.
A ceramic electronic component according to a twelfth embodiment of the present disclosure will be described with reference to
The ceramic electronic component 116 includes a dummy conductor 4u. In the ceramic electronic component 116, an internal electrode is disposed inside the main body 1 only in a partial region of the main body 1 when the main body 1 is viewed in a plan view. A region where an internal electrode is disposed in a plan view is referred to as a “design region”. In
Also in the present embodiment, since the outer edge of the first surface 1a is protected by the dummy conductor 4u, the impact resistance can be improved. In other words, the shell cracks can be prevented without increasing the amount of removal by barrel polishing.
Further, in the present embodiment, since the dummy conductor 4u is disposed only outside the design region 7 in a plan view, it is possible to prevent the characteristics from being deteriorated by the electromagnetic interference between the dummy conductor and the conductor pattern built inside the main body 1.
A ceramic electronic component according to a thirteenth embodiment of the present disclosure will be described with reference to
The ceramic electronic component 117 includes input/output terminals P1 and P2 and a ground electrode GND as the land electrodes disposed on the second surface 1b of the main body 1. In the ceramic electronic component 117, a ceramic layer is used as the dielectric layer. The main body 1 of the ceramic electronic component 117 is a stacked body of a plurality of ceramic layers, and a conductor pattern is disposed in each ceramic layer. An exploded view of the ceramic electronic component is illustrated in
As illustrated in
A capacitor electrode 1111 is formed on the ceramic layer Lyr101. The capacitor electrode 1111 is connected to the line electrode 1102 through a via electrode V121. A capacitor electrode 1121 and a capacitor electrode 1122 are formed on the ceramic layer Lyr102. The capacitor electrode 1121 is connected to the line electrode 1101 through a via electrode V131. The capacitor electrode 1122 is connected to the line electrode 1103 through a via electrode V132. The capacitor electrode 1111 and the capacitor electrode 1121 constitute a second capacitor C2. The capacitor electrode 1111 and the capacitor electrode 1122 constitute a third capacitor C3.
A capacitor electrode 1131 is formed on the ceramic layer Lyr103. A capacitor electrode 1141 and a capacitor electrode 1142 are formed on the ceramic layer Lyr104. The capacitor electrode 1141 is connected to the capacitor electrode 1121 through the via electrode V131. The capacitor electrode 1142 is connected to the capacitor electrode 1122 through the via electrode V132. A capacitor electrode 1151 is formed on the ceramic layer Lyr105. The capacitor electrodes 1131, 1141, 1142 and 1151 constitute a first capacitor C1.
A line electrode 1161 is formed on the ceramic layer Lyr106. The line electrode 1161 is connected to the capacitor electrode 1141 through the via electrode V131. A line electrode 1171 is formed on the ceramic layer Lyr107. The line electrode 1171 is connected to the line electrode 1161 through the via electrode V131 and a via electrode V141. A line electrode 1181 is formed on the ceramic layer Lyr108. The line electrode 1181 is connected to the line electrode 1171 through the via electrode V141. The line electrode 1181 is connected to the capacitor electrode 1142 through the via electrode V132. A line electrode 1191 is formed on the ceramic layer Lyr109. The line electrode 1191 is connected to the line electrode 1181 through the via electrodes V141 and V132. The line electrode 1161, 1171, 1181 and 1191 constitute a first inductor L1.
The line electrodes 1161 and 1171 included in the first inductor L1 have the same shape and partially overlap with each other in the stacking direction. The same applies to the line electrodes 1181 and 1191 included in the first inductor L1. Such a shape and arrangement increase the volume or cross-sectional area through which a current flows. Furthermore, the magnetic flux generated from the first inductor L1 is increased, which increases the effective inductance of the LC parallel resonator. As a result, the Q value of the ceramic electronic component 117 as a low-pass filter can be improved.
When the first inductor L1 and the second inductor L2 are formed as layers close to each other, the first inductor L1 and the second inductor L2 may be magnetically coupled to each other, resulting in a mutual inductance in addition to the inductance of the first inductor L1 and the inductance of the second inductor L2. As a result, the difference between the characteristics assumed from the circuit diagram of the low-pass filter designed to obtain the desired characteristics and the characteristics of the low-pass filter having the stacked structure illustrated in
Therefore, in the present embodiment, the layers on which the first to third capacitors C1 to C3 are formed are disposed between the layers on which the first inductor L1 is formed and the layer on which the second inductor L2 is formed. With such an arrangement, the first inductor L1 and the second inductor L2 can be spaced apart from each other. This can prevent magnetic coupling between the first inductor L1 and the second inductor L2. As a result, it is possible to prevent the characteristics such as the impedance characteristics or attenuation characteristics from being deviated from the desired characteristics without the necessity of adding any inductor or coil.
As illustrated in
Also in the present embodiment, the same effects as those described in the twelfth embodiment can be obtained.
In all of the embodiments mentioned above, the dummy conductor is not exposed and may be further plated. In other words, each dummy conductor may be covered with a plating film.
The embodiments described above may be appropriately combined. The embodiments disclosed herein are illustrative and non-restrictive in all respects. The scope of the present disclosure is defined by the claims, and includes any modifications within the scope and meaning equivalent to the claims.
A ceramic electronic component including: a main body made of ceramic as a main material and having a first surface and a second surface facing each other; a dummy conductor disposed to cover at least a portion of an outer edge of a specific surface selected as at least one of the first surface and the second surface and electrically isolated therefrom; and land electrodes disposed on the second surface, a ridge of an outer periphery of the specific surface of the main body is rounded.
The ceramic electronic component according to Aspect 1, wherein the dummy conductor includes a linear portion which extends along at least a portion of the outer edge of the specific surface, and the linear portion includes a first portion which is a portion of the outer edge of the specific surface and is wider than the other portion.
The ceramic electronic component according to Aspect 2, wherein the first portion is a corner of the specific surface.
The ceramic electronic component according to Aspect 1, wherein the dummy conductor includes a linear portion which extends along at least a portion of the outer edge of the specific surface, and the linear portion includes a second portion which is a portion of the outer edge of the specific surface and is thicker than the other portion.
The ceramic electronic component according to Aspect 4, wherein the second portion is a corner of the specific surface.
The ceramic electronic component according to any one of Aspects 1 to 5, wherein the dummy conductor is annular and surrounds the specific surface.
The ceramic electronic component according to any one of Aspects 1 to 6, wherein the dummy conductor includes an island portion which is spaced apart from the outer edge of the specific surface and is disposed on the specific surface.
The ceramic electronic component according to Aspect 1, wherein the dummy conductor covers the entire specific surface except for a part thereof which is opened as a marking portion.
The ceramic electronic component according to any one of Aspects 1 to 8, wherein an internal electrode is disposed inside the main body only in a partial region of the main body when the main body is viewed in a plan view, when the region where the internal electrodes is disposed in a plan view is referred to as a design region, the dummy conductor is disposed outside the design region in the plan view.
1: main body; 1a: first surface; 1b: second surface; 4, 4h, 4i, 4j, 4k, 4n, 4r, 4s, 4t, 4u: dummy conductor; 5, 5i: marking portion; 7: design region; 8: land electrode; 41: annular portion; 42: island portion; 81, 82: straight line; 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111, 112, 113, 114, 115, 116, 117: ceramic electronic component; 102r: raw material; 1101, 1102, 1103, 1161, 1171, 1181, 1191: line electrode; 1111, 1121, 1122, 1131, 1141, 1142, 1151: capacitor electrode.
Number | Date | Country | Kind |
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2022-084747 | May 2022 | JP | national |
This is a continuation of International Application No. PCT/JP2023/018966 filed on May 22, 2023 which claims priority from Japanese Patent Application No. 2022-084747 filed on May 24, 2022. The contents of these applications are incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/JP2023/018966 | May 2023 | WO |
Child | 18955216 | US |