Claims
- 1. An expandable engine housing containing interlocking ceramic tiles and comprising:
- a) an outer metal support housing;
- b) a matrix of said ceramic tiles within said metal support housing and spaced therefrom, each having a first surface shaped to provide the desired inner surface of the engine housing, and having side surfaces shaped to provide an interlocking matrix of said tiles; and
- c) adjustment and support means coupled to each of said tiles and to said outer metal housing whereby each of said ceramic tiles may be individually adjusted relative to said metal support housing and relative to adjoining ceramic tiles.
- 2. The expandable engine housing of claim 1 wherein said outer metal support housing comprises a sealed housing to permit pressure to be maintained between said outer metal support housing and said interlocking matrix of ceramic tiles.
- 3. The expandable engine housing of claim 1 wherein said ceramic tiles comprise alternate octagonal and square shaped portions wherein the length of each side of said octagonal shaped portion is equal to the length of each side of said square shaped portion to thereby provide said interlocking matrix.
- 4. The expandable engine housing of claim 3 wherein said interlocking matrix of ceramic tiles alternately comprise:
- a) pull tiles having an octagonal shaped portion with a curved front face formed thereon and a square shaped shank portion; and
- b) push tiles having a square shaped portion with a curved front face thereon and an octagonally shaped shank portion;
- whereby said curved front face on said octagonal shaped portion on said pull tiles and said curved front face on said square shaped portion of said push tiles form a continuous curved surface.
- 5. The expandable engine housing of claim 4 wherein said adjustment and support means coupled to each of said ceramic tiles respectively push said push tiles away from said metal support housing and pull said pull tiles toward said metal support housing.
- 6. An expandable engine housing containing interlocking ceramic tiles and comprising:
- a) an outer metal support housing;
- b) a matrix of said interlocking ceramic tiles within said metal support housing and spaced therefrom, said ceramic tiles comprising:
- i) a plurality of a first type tile comprising an octagonal shaped front portion with a curved front surface thereon and a square shaped shank portion on the opposite side of said octagonal shaped portion from said curved front face thereon;
- ii) a plurality of a second type tile comprising a square shaped front portion with a curved front surface thereon and an octagonal shaped shank portion on the opposite side of said square shaped portion from said curved front face thereon, the length of each side of said square shaped front portion of said second type tile being equal to the length of each side of said octagonal shaped front portion of said first type tile to thereby permit said first and second type tiles to form an interlocking matrix therebetween; and
- c) adjustment and support means mounted between said tiles and said outer metal support housing comprising:
- i) means for individually moving each of said tiles with respect to said outer metal support housing; and
- ii) means for thermally isolating said tiles from said outer metal support housing;
- whereby each of said ceramic tiles may be individually adjusted relative to said metal support housing and relative to adjoining ceramic tiles.
- 7. The expandable engine housing of claim 6 wherein said outer metal support housing comprises a sealed housing to permit the space between said outer metal support housing and said interlocking matrix of ceramic tiles to be pressurized.
- 8. The expandable engine housing of claim 7 wherein said space between said outer metal support housing and said interlocking matrix of ceramic tiles is divided into two or more compartments to permit a plurality of pressures to be maintained in said space.
- 9. The expandable engine housing of claim 6 wherein said means for thermally isolating said tiles from said outer metal support housing comprise ceramic means interposed between said outer metal support housing and said ceramic tiles.
- 10. The expandable engine housing of claim 9 wherein said ceramic means interposed between said outer metal support housing and said ceramic tiles to thermally isolate said tiles from said metal housing further comprise a plurality of ceramic washers carried by said means for individually moving each of said tiles with respect to said outer metal support housing.
- 11. The expandable engine housing of claim 6 wherein the thickness of said octagonal front portion of said first type tile is equal to the thickness of said square shaped front portion of said second type tile, whereby said curved front surfaces of said respective tiles will be continuous when said first and second type tiles are formed into said interlocking matrix.
- 12. The expandable engine housing of claim 11 wherein said adjustment and support means mounted between said first type tile and said outer metal support housing comprises:
- a) a first ceramic bolt member having a threaded shank end received in a threaded bore in the top surface of said squared shaped shank portion of said ceramic tile and an enlarged head portion having external threads thereon;
- b) a second metal bolt member having a head portion at one end, a threaded shank portion on the opposite end, and a nut on said threaded shank portion to engage the outer surface of said metal support housing when said threaded shank portion of said second bolt is passed through an opening in said outer metal support housing;
- c) a ceramic cylinder member having an open end with internal threads therein to receive said externally threaded head portion of said first bolt member, and an opposite closed end having a central opening therein large enough to permit said shank end of said second bolt member to pass therethrough; and
- d) a plurality of ceramic washers mounted on said second bolt member between said head of said second bolt member and the inner surface of said closed end of said cylinder member to thermally isolate said second bolt member in thermal communication with said outer metal support housing from said cylinder in thermal communication with said ceramic tile;
- whereby when said nut on said second bolt member is turned to urge said head on said second bolt member toward said outer metal support housing, said head on said second bolt member will urge said ceramic washers against said cylinder end to move said cylinder toward said outer metal support housing and said cylinder member will move said first bolt member and said first type tile toward said outer metal support housing.
- 13. The expandable engine housing of claim 11 wherein said adjustment and support means mounted between said second type tile and said outer metal support housing comprises:
- a) a threaded bolt member received in a threaded bore in said outer metal support housing and having an enlarged head portion on a first end thereof, to engage the outer surface of said outer metal support housing, and a rounded opposite end thereon;
- b) a metal yoke member comprising a horizontal member having a central detente therein to receive said rounded end of said bolt member and a skirt portion peripherally depending from said horizontal portion of said yoke member;
- c) a ceramic shaft member having a first end extending into the underside of said yoke member, a second rounded end received in a central detente in the face of the octagonal portion of said second type ceramic tile, and an enlarged shoulder portion on said shaft at a point adjacent the end of said skirt on said yoke member; and
- d) a plurality of ceramic washers mounted on said shaft member between the under surface of said horizontal portion of said yoke member and a surface of said shoulder portion on said shaft facing said horizontal portion of said yoke member to thermally isolate said shaft member in thermal communication with said ceramic tile from said yoke member in thermal communication with outer metal support housing through said threaded bolt;
- whereby when said head on said bolt member is turned to urge said rounded opposite end of said bolt member toward said yoke member and away from said outer metal support housing, said yoke member will urge said ceramic washers against said shoulder portion on said shaft member and said shaft member will push on said second type of ceramic tile to push surfaces on said second type of tile into engagement with facing surfaces on said first type of tile.
- 14. The expandable engine housing of claim 11 wherein fibrous ceramic sealing means are interposed between facing tangential and radial surfaces on said first and second type ceramic tiles whereby when said surfaces are respectively pulled or pushed into engagement with one another, said fibrous ceramic sealing means will provide for reduced gas flow between adjacent tiles in said interlocking tile matrix.
- 15. An expandable engine housing containing interlocking ceramic tiles and comprising:
- a) a sealed outer metal support housing;
- b) a matrix of said interlocking ceramic tiles within said metal support housing and spaced therefrom, said ceramic tiles comprising:
- i) a plurality of a first type tile comprising an octagonal shaped front portion with a curved front surface thereon and a square shaped shank portion on the opposite side of said octagonal shaped portion from said curved front face thereon;
- ii) a plurality of a second type tile comprising a square shaped front portion with a curved front surface thereon and an octagonal shaped shank portion on the opposite side of said square shaped portion from said curved front face thereon, the length of each side of said square shaped front portion of said second type tile being equal to the length of each side of said octagonal shaped front portion of said first type tile to thereby permit said first and second type tiles to form an interlocking matrix therebetween, said thickness of said square shaped front portion of said second type tile being equal to the thickness of said octagonal shaped front portion of said first type tile whereby said curved front surfaces of said respective tiles will be continuous when said first and second type tiles are formed into said interlocking matrix;
- c) fibrous ceramic means interposed between tangential and radial facing surfaces of said first and second type of ceramic tile to reduce gas flow between adjacent tiles;
- d) first adjustment and support means mounted between said first type tiles and said outer metal support housing comprising:
- i) a first ceramic bolt member having a threaded shank end received in a threaded bore in the top surface of said squared shaped shank portion of said ceramic tile and an enlarged head portion having external threads thereon;
- ii) a second bolt member having a head portion at one end, a threaded shank portion on the opposite end, and a nut on said threaded shank portion to engage the outer surface of said metal support housing when said threaded shank portion of said second bolt is passed through an opening in said outer metal support housing;
- iii) a ceramic cylinder member having an open end with internal threads therein to receive said externally threaded head portion of said first bolt member, and an opposite closed end having a central opening therein large enough to permit said shank end of said second bolt member to pass therethrough; and
- iv) a plurality of ceramic washers mounted on said second bolt member between said head of said second bolt member and the inner surface of said closed end of said cylinder member to thermally isolate said second bolt member in thermal communication with said outer metal support housing from said cylinder in thermal communication with said ceramic tile;
- whereby when said nut on said second bolt member is turned to urge said head on said second bolt member toward said outer metal support housing, said head on said second bolt member will urge said ceramic washers against said cylinder end to move said cylinder toward said outer metal support housing and said cylinder member will move said first bolt member and said first type tile toward said outer metal support housing; and
- e) second adjustment and support means mounted between said second type tiles and said outer metal support housing comprising:
- i) a threaded bolt member received in a threaded bore in said outer metal support housing and having an enlarged head portion on a first end thereof, to engage the outer surface of said outer metal support housing, and a rounded opposite end thereon;
- ii) a yoke member comprising a horizontal member having a central detente therein to receive said rounded end of said bolt member and a skirt portion peripherally depending from said horizontal portion of said yoke member;
- iii) a ceramic shaft member having a first end extending into the underside of said yoke member, a second rounded end received in a central detente in the face of the octagonal portion of said second type ceramic tile, and an enlarged shoulder portion on said shaft at a point adjacent the end of said skirt on said yoke member; and
- iv) a plurality of ceramic washers mounted on said shaft member between the under surface of said horizontal portion of said yoke member and a surface of said shoulder portion on said shaft facing said horizontal portion of said yoke member to thermally isolate said shaft member in thermal communication with said ceramic tile from said yoke member in thermal communication with outer metal support housing through said threaded bolt;
- whereby when said head on said bolt member is turned to urge said rounded opposite end of said bolt member toward said yoke member and away from said outer metal support housing, said yoke member will urge said ceramic washers against said shoulder portion on said shaft member and said shaft member will push on said second type of ceramic tile to push surfaces on said second type of tile into sealing engagement with facing surfaces on said first type of tile;
- whereby each of said ceramic tiles may be individually adjusted relative to said metal support housing and relative to adjoining ceramic tiles.
Government Interests
The invention described herein arose in the course of, or under, Contract No. W-7405-ENG48 between the United States Department of Energy and the University of California for the operation of the Lawrence Livermore National Laboratory.
US Referenced Citations (12)