1. Field of the Invention
The present invention relates to an art that variation of cetane number is calculated (estimated) from angular velocity amplitude of engine rotation so as to correct fuel injection when the cetane number is varied.
2. Background Art
Light oil which is fuel of a diesel engine is produced and sold at world nations while cetane number of the light oil is varied within the range from 38 to 52. Since light oil used for a diesel engine is measured strictly and then sold, the cetane number of the light oil should always be uniform. However, for example, fuel of different cetane number may be supplied to a ship at a port of call. Especially, cetane number of coarse light oil may decrease.
Fuel injection control of a diesel engine is based on nominal value of cetane number of fuel used at the time of production. Then, when the cetane number is not uniform or decreases, appropriate fuel injection control cannot be performed.
In consideration of the background, conventionally, several methods or detecting variation of cetane number has been performed. For example, the Patent Literature 1 discloses an art detecting cetane number at the time of fuel-cutting of an internal-combustion engine.
However, cetane number of fuel used for driving may be changed by using status of the fuel or number of fuel supply, whereby it is preferable to detect variation of cetane number regularly. Conventionally, there is no method for detecting variation of cetane number which can be performed regularly under driving an internal-combustion engine.
Patent Literature 1: the Japanese Patent Laid Open Gazette 2005-344557
The purpose of the invention is to detect regularly variation of cetane number of fuel under driving an internal-combustion engine and to control fuel injection appropriately based on the detected variation of cetane number.
The above-mentioned problems are solved by the following means.
According to the present invention, an angular velocity detection means detecting rotation angular velocity of a crankshaft of an engine is provided, angular velocity amplitude which is a standard of judgment of cetane number is set based on engine rotation speed and fuel injection amount; and variation of angular velocity amplitude obtained by the angular velocity detection means is compared with the standard value so as to detect variation of cetane number.
According to the present invention, an engine comprises a load detection means detecting engine load, an engine rotation speed detection means detecting engine rotation speed, a fuel injection calculation means calculating at least one of fuel injection amount, number of fuel injection and fuel injection pressure about standard fuel based on the load detected by the load detection means and the rotation speed detected by the engine rotation speed detection means, and a fuel injection correction means correcting the fuel injection amount when the fuel injection amount is calculated, the number of fuel injection when the number of fuel injection is calculated, and the fuel injection pressure when the fuel injection pressure is calculated, based on the cetane number detected by the cetane number detection means.
According to the present invention, the engine comprises a multistage fuel injection means performing at least one injection before main injection, a multistage fuel injection calculation means calculating at least one of injection timing or an injection interval of the multistage fuel injection means about the standard fuel, and a multistage fuel injection correction means correcting the fuel injection timing when the fuel injection timing is calculated, and the fuel injection interval when the fuel injection interval is calculated, based on the cetane number detected by the cetane number detection means.
According to the present invention, the multistage fuel injection correction means shortens an interval between the main injection and injection just before the main injection when the cetane number detected by the cetane number detection means is decreased.
According to the present invention, the correction by the fuel injection correction means or the multistage fuel injection correction means is performed at a time of starting the engine.
According to the present invention, the engine comprises a maximum fuel injection amount correction means correcting maximum fuel injection amount determined based on the fuel injection amount corrected by the fuel injection correction means or the cetane number detected by the cetane number detection means.
According to the present invention, the engine comprises a supercharger, at least one of an oxygen concentration sensor, an exhaust temperature sensor and a turbocharger rotation speed sensor, and a maximum fuel injection amount correction confirmation control means judges that maximum fuel injection amount corrected by the maximum fuel injection amount correction means is normal when oxygen concentration detected by the oxygen concentration sensor, exhaust temperature detected by the exhaust temperature sensor or turbocharger rotation speed detected by the turbocharger rotation speed sensor is within a predetermined threshold.
According to the present invention, the engine comprises a variable capacity supercharger which can varies back pressure or supercharging pressure, and a supercharging pressure control means controlling the back pressure or the supercharging pressure of the variable capacity supercharger based on the cetane number detected by the cetane number detection means.
The present invention brings the following effects.
According to the present invention, angular velocity amplitude is varied following variation of cetane number so that the cetane number can be detected regularly.
According to the present invention, fuel injection is corrected following the variation of the cetane number so as to optimize the combustion. Variation of engine characteristics or variation of exhaust emission caused by the variation of the cetane number is minimized.
According to the present invention, multistage fuel injection is corrected following the variation of the cetane number so as to optimize the combustion of the multistage fuel injection such as pilot injection. Combustion noise or rise of pressure in cylinders caused by the variation of the cetane number is minimized.
According to the present invention, worsening of ignitability caused by the decrease of the cetane number is minimized.
According to the present invention, the cetane number is detected only at the time of starting the engine and the fuel injection of the multistage injection is corrected. Accordingly, in addition to the effect of claim 3, the engine is started after supplying fuel so as to detect whether the cetane number is varied or not at the time of starting the engine. Compared with the case of performing detection and calculation always, burden is reduced so that a processor (CPU) can be used another calculation.
According to the present invention, maximum fuel injection amount is corrected following the variation of the cetane number so as to correct the fuel injection certainly throughout the area of load. The rated output is guaranteed regardless of the effect of the variation of the cetane number.
According to the present invention, reliability of the engine is improved. It is checked whether the corrected maximum fuel injection amount is normal or not and fuel injection of the engine is controlled speedy even a case when the corrected fuel amount is not normal.
According to the present invention, supercharging pressure or back pressure is corrected following the variation of the cetane number so as to optimize the combustion. Turbo surge and the like are prevented.
Next, explanation will be given on an embodiment of the present invention.
Firstly, explanation will be given on a 4-cylinder diesel engine having a common-rail fuel injection system as an embodiment of the present invention. Furthermore, explanation will be given on a cetane number detection means using an angular velocity of engine rotation and an angular velocity amplitude of the engine rotation, the use being a feature of the present invention. Moreover, explanation will be given on several fuel injection correction means of a common-rail fuel injection system to which the cetane number detection means is adopted.
Explanation will be given on a common-rail fuel injection system 50 to which the cetane number detection means of the present invention is adopted referring
For example, as shown in
The common rail 52 stores high pressure fuel therein, the fuel being to be supplied to the injectors 53. The common rail 52 is connected through a fuel piping (high pressure fuel passage) 55 to a discharge port of the supply pump 54 so as to accumulate common rail pressure corresponding to fuel injection pressure. Leak fuel from the injectors 53 returns to a fuel tank 57 through a leak piping (fuel return passage) 56. Fuel returning to the fuel tank 57 from the common rail 52 passes through a relief piping (fuel return passage) 58 via a pressure regulating valve 59. The pressure regulating valve 59 regulates returning fuel to the relief piping 58 so as to regulate fuel pressure in the common rail 52 to target fuel injection pressure. Each of the injectors 53 is mounted in the cylinder of the engine 51 and injects and supplies fuel into the cylinder. The injectors 53 are connected to ends of downstream side of branch pipes branched from the common rail 52. Each of the injectors 53 is mounted therein with a fuel injection nozzle injecting and supplying high pressure fuel hydraulically accumulated in the common rail 52 to the cylinder, an electromagnetic valve lift-controlling a needle housed in the fuel injection nozzle, and the like. The electromagnetic valve of the injector 53 controls timing and amount of injection according to an injector opening signal given by the ECU 70. When the injector opening signal is given to the electromagnetic valve, high pressure fuel is injected and supplied into the cylinder, and when the injector opening signal is turned off, the fuel injection is stopped.
The supply pump 54 pressingly sends high pressure fuel to the common rail 52. The supply pump 54 is mounted therein with a feed pump sucking fuel in the fuel tank 57 into the supply pump 54 and a high pressure pump compressing the fuel sucked by the feed pump and sending pressingly the fuel to the common rail 52. The feed pump and the high pressure pump are driven by a common camshaft 60. The camshaft 60 is rotatively driven by a crankshaft 11 of the engine 51 or the like.
A supercharger 62 raises pressure of the air so as to make the air sucked into the engine compulsorily. The supercharger (turbocharger) 62 rotates a turbine (not shown) by using pressure of exhaust gas so as to raise pressure of the air sucked into the engine 51. The supercharger 62 increases mass (weight) of the sucked air so as to increase fuel combusting (make the fuel combust completely), thereby increasing the output of the engine 51. A λ sensor 74 detecting oxygen concentration and an exhaust temperature sensor 75 which is an exhaust temperature detection means are arranged in a passage communicating an exhaust manifold of the supercharger 62 with the supercharger 62. A turbocharger rotation speed sensor 76 which is a turbocharger rotation speed detection means is provided in the vicinity of a rotation shaft of the turbine of the supercharger 62.
A VGT (Variable Geometry Turbocharger) 77 is constructed in the exhaust passage. The VGT 77 varies the opening area of the exhaust passage so as to vary the exhaust flow rate, that is, to vary the back pressure.
The ECU (Engine Control Unit) 70 comprises a CPU, a RAM, a ROM and the like, stores programs, maps and the like therein previously, and performs various arithmetic processes based on read signals of the sensors. The ECU 70 serves as an arithmetic means and a correction means. The ECU 70 is connected thereto with an accelerator opening sensor 71 which detects accelerator opening as a sensor detecting the state of the engine 51, that is, which is a rotation speed set means, a rotation speed sensor 72 detecting engine rotation speed, and a common rail pressure sensor 73 detecting common rail pressure. The ECU 70 is connected thereto with the λ sensor 74, the exhaust temperature sensor 75 and the turbocharger rotation speed sensor 76 so as to detect the state of the air system of the engine 51. Furthermore, the ECU 70 is connected thereto with an angular velocity sensor 10. Explanation will be given on the angular velocity sensor 10 in detail later.
The ECU 70 is connected thereto with the injectors 53, the supply pump 54, the pressure regulating valve 59 and the VGT 77 and commands actuators thereof so as to control the engine 51.
Explanation will be given on the angular velocity sensor 10, which measures engine rotation angular velocity, referring to
As shown in
With regard to the present invention, the one angular velocity sensor 10 outputs the two signals (the crank angle θ and the crank angular velocity ω) so as to prevent measuring error between the two signals.
Next, explanation will be given on the crank angle θ and the crank angular velocity ω in detail referring to
The waveform amplitude in
An alternate long and short dash line at the center of the waveform amplitude indicates a mean value of the crank angular velocity ω, that is, an average of the engine rotation speed. An upper turning point indicates a BDC (Bottom Dead Center), and a lower turning point indicates a TDC (Top Dead Center). The crankshaft 11 goes from the TDC to the BDC while the angular velocity thereof is accelerated by explosion, and subsequently goes from the BDC to the TDC while the angular velocity thereof is decelerated, and then the movement is repeated. There is known that the variation at the side of the TDC is determined by combustion so that the variation corresponds to combustion characteristic, that is, cetane number.
Next, explanation will be given on angular velocity of high cetane number fuel and that of low cetane number fuel referring to
In
In
Next, explanation will be given on cetane number detection control referring to
The cetane number detection control compares the angular velocity amplitude map 81 with actual angular velocity amplitude ωL1 so as to confirm the variation of the cetane number. For example, as shown in
The cetane number detection control compares the average angular velocity map 82 with actual average angular velocity ωm1 so as to confirm the variation of the cetane number. For example, as shown in
Explanation will be given on the fuel injection control of the common-rail fuel injection system 50 using the above cetane number detection control.
The flow of the fuel injection control in the embodiment is an example and the control is not limited to the embodiment.
The fuel injection control in the embodiment can be performed regularly at the time of driving the engine 51. However, enough effect is obtained only by performing the control at the time of starting the engine 51 in consideration of possibility of variation of the cetane number (for example, after supplying fuel).
Next, explanation will be given on the fuel injection correction control (S200) referring to
For example, when the decrease of the cetane number is detected by the cetane number detection control (S100), ignitability of fuel in the engine 51 is worsened. Then, the ECU 70 corrects the fuel injection pressure map 83 stored previously so as to increase the target fuel injection pressure Qp. In the embodiment, the whole fuel injection pressure map 83 may be corrected or an area of prescribed load and rotation speed in the map may only be corrected alternatively, and the method of the correction is not limited. The fuel injection is performed according to injection amount, injection pressure or number of injection of the injectors 53. The ECU 70 stores therein these parameters as a database which maps target value of the parameters with digital value, the target value being calculated based on the engine state according to the rotation speed Ne and the injection amount Q.
Similarly to the fuel injection pressure Qp, the calculated target value of fuel injection amount or number of fuel injection can be corrected based on the variation of the cetane number.
Accordingly, the parameters of the fuel injection (amount, pressure and number) can be corrected regularly against the variation of the cetane number so as to optimize the combustion. The variation of engine performance or exhaust emission influenced by the variation of the cetane number is minimized.
Next, explanation will be given on the multistage fuel injection correction control (S200) referring to
The ECU 70 stores target value of fuel injection amount Q1, Q2 and Q3 and fuel injection intervals τ1 and τ2 as a database which maps the target value with digital value.
When the decrease of the cetane number is detected by the cetane number detection control (S800), ignitability of fuel is worsened. Then, a pre fuel injection map (not shown) is corrected so as to increase the fuel injection amount Q1, and a fuel injection interval (between the pilot injection and the main injection) map (not shown) is corrected so as to shorten the fuel injection interval τ2.
In the embodiment, the pre fuel injection map or the like may be corrected or an area of prescribed load and rotation speed in the map may only be corrected alternatively, and the method of the correction is not limited. The correction of target value of the fuel injection amount Q1, Q2 and Q3 and the fuel injection intervals τ1 and τ2 against the variation of the cetane number is not limited to the embodiment.
Accordingly, with regard to the engine 51 having a multistage injection means, the parameters of the fuel injection (amount, pressure and number) can be corrected regularly against the variation of the cetane number so as to optimize the combustion. The combustion noise or the increase of pressure in the cylinders influenced by the variation of the cetane number is minimized.
Next, explanation will be given on the maximum fuel injection amount correction control (S300) referring to
When the variation of the cetane number is detected by the cetane number detection control, the maximum fuel injection amount map 84 is corrected following the variation of the cetane number.
Accordingly, when the cetane number is varied, the fuel injection is corrected certainly in all the load area. The rated output is guaranteed regardless of the effect of the variation of the cetane number.
Next, explanation will be given on the maximum fuel injection amount correction confirmation control (S400) referring to
The maximum fuel injection amount correction confirmation control confirms the reliability of the maximum fuel injection amount Qmax corrected in the maximum fuel injection amount correction control (S300). With regard to the common-rail fuel injection system 50, the maximum fuel injection amount Qmax is adjusted appropriately at the time of production and has high reliability. Since the maximum fuel injection amount Qmax having high reliability is corrected in the maximum fuel injection amount correction control (S300), the reliability of the corrected value is confirmed again.
The ECU 70 drives the engine at the corrected maximum fuel injection amount (S430) and confirms below characteristic value especially in the area of high rotation and high load.
The ECU 70 confirms whether oxygen concentration C of the engine 51 to which fuel is injected with the corrected maximum fuel injection amount Qmax is within a predetermined area (Ca<C<Cb) or not (S440). When the concentration is within the predetermined area, the confirmation is judged to be normal. When the concentration is without the predetermined area, the confirmation is judged to be abnormal and an operator is warned (S470).
The ECU 70 confirms whether exhaust temperature T of the engine 51 to which fuel is injected with the corrected maximum fuel injection amount Qmax is within a predetermined area (Ta<T<Tb) or not (S450). When the concentration is within the predetermined area, the confirmation is judged to be normal. When the concentration is without the predetermined area, the confirmation is judged to be abnormal and an operator is warned (S470).
The ECU 70 confirms whether turbocharger rotation speed r of the engine 51 to which fuel is injected with the corrected maximum fuel injection amount Qmax is within a predetermined area (ra<r<rb) or not (S460). When the concentration is within the predetermined area, the confirmation is judged to be normal. When the concentration is without the predetermined area, the confirmation is judged to be abnormal and an operator is warned (S470).
When the confirmation is judged to be abnormal (S470), the ECU 70 returns the corrected maximum fuel injection amount Qmax to the initial value (S480).
Anyone that can be confirmed by an operator may be adopted as the warning means (S470) and the means is not limited in the embodiment. It is not necessary to judge the whole of S440, S450 and S460, and the judge may be omitted corresponding to the form of the engine to which the embodiment is adopted (for example, the engine 51 not having the supercharger 62).
Explanation will be given on the VGT 77 and the VGT control referring to
The VGT control varies back pressure based on the variation of the cetane number detected by the cetane number detection control. When the cetane number detected by the cetane number detection control is decreased, each of the vanes 78 is positioned so a to turn along the peripheral direction as shown in
Accordingly, when the cetane number is decreased and the ignitability of fuel is decreased, for example, the VGT 77 increases the back pressure at the time of starting the engine so as to improve warming property of the engine 51, thereby improving the combustion.
The present invention is adoptable to a diesel engine of common rail type.
Number | Date | Country | Kind |
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2006-155086 | Jun 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/058541 | 4/19/2007 | WO | 00 | 5/1/2009 |