The present disclosure relates to a chain operation system for a chain driven blind assembly. The system may be used to operate the chain loop of a chain driven blind assembly.
Chain driven blind assemblies include a component that is rotatable to extend and retract a window blind. Such assemblies typically have a drive mechanism that is rotatable about a spindle, and engages a cord, such as a beaded cord or chain. Operation of the cord causes the drive mechanism to rotate about the spindle. For example, the cord may be pulled on one side to rotate the fitting in a first direction to extend the blind, and the cord may be pulled on another side to rotate the fitting in a second direction to retract the blind.
The chain of a chain driven blind assembly forms a loop which hangs from the assembly to facilitate operation of the blind by a user. A problem with a hanging cord loop is that it presents a safety risk, particularly for children. For example, the loop may become entangled around the neck of a child and present a strangulation risk.
A number of retrofit solutions have been proposed to mitigate against this risk. One such solution has been to add a plastic shroud onto the chain. The length of the shroud ensures that a set length of chain (typically 8 inches) is exposed when the shroud is manually lifted by a user. The user manually lifts the shroud to expose the bottom portion of the chain to thereby operate the blind assembly. Such shrouds, have been developed as low-cost retrofit solutions, but are typically limited to 8 inches of exposed chain that is hand pulled during operation to manually lower or raise a blind. This makes the operation of the blind time consuming, awkward and may result in a poor customer experience.
Other retrofit solutions require the synchronized application of hand/finger pressure on a handle to both grab and pull the bead chain to move the blind, i.e. the downstroke. Further, the user also needs to release the bead chain while in the upstroke (no blind motion) to complete a full cycle of operation. This process is repeated several times to take the blind to a desired position. The simultaneous application and release of hand force to operate the blind is cumbersome, inefficient, and can be confusing, resulting in reduced customer acceptance and limited adoption of such child safe products. Current retrofit solutions are also bulky, further reducing customer acceptance and limited adoption of such child safe products.
In this specification, unless the contrary is expressly stated, where a document, act or item of knowledge is referred to or discussed, this reference or discussion is not an admission that the document, act or item of knowledge or any combination thereof was at the priority date, publicly available, known to the public, part of common general knowledge; or known to be relevant to an attempt to solve any problem with which this specification is concerned.
Disclosed herein is a chain operation system for a chain driven blind assembly. The system may comprise; a guide member configured to guide a beaded chain loop of the chain driven blind assembly, the guide member extending along a longitudinal axis of the guide member and comprising a first channel for guiding a first side of the chain loop, and a second channel for guiding a second side of the chain loop; and a handle slidably mounted to the guide member, the handle being configured to slide along the longitudinal axis of the guide member in a first direction to engage and drive the chain loop, and in a second direction to release the chain loop, the handle comprising; a chain driver selectively moveable between a first position, whereby the chain driver drivingly engages one or more beads on the second side of the chain loop to extend a blind of the blind assembly, and a second position, whereby the chain driver drivingly engages one or more beads on the first side of the chain loop to retract the blind of the blind assembly; and a switching member operable by a user and configured to move the chain driver between the first and second positions.
In some forms, when the chain driver is configured such that when the chain driver is in the first position, the chain driver disengages the first side of the chain loop to allow the chain driver to pass the first side of the chain loop, and when the chain driver is in the second position, the chain driver disengages the second side of the chain loop to allow the chain driver to pass the second side of the chain loop.
In some forms, the chain driver comprises a body portion and a driver portion extending from the body portion, the body portion extending along a longitudinal axis of the chain driver and comprising a first release side surface offset from the longitudinal axis of the chain driver and forming an acute angle with the longitudinal axis of the chain driver, a second release side surface offset from the longitudinal axis of the chain driver and forming an acute angle with the longitudinal axis of the chain driver, and a nose portion disposed between, and connecting, the first and second release side surfaces.
In some forms, the first and second release side surfaces of the body portion of the chain driver are substantially flat, and the nose portion of the body portion of the chain driver is rounded.
In some forms, when the chain driver is in the first position, the first release side wall of the chain driver extends substantially parallel to the first side of the chain loop to allow the chain driver to disengage the first side of the chain loop when the handle is slid in the first direction, and when the chain driver is in the second position, the second release side wall of the chain driver extends substantially parallel to the second side of the chain loop to allow the chain driver to disengage the second side of the chain loop when the handle is slid in the first direction.
In some forms, the driver portion extends along the longitudinal axis of the chain driver, the driver portion comprising a first engagement side surface offset from the longitudinal axis of the chain driver and forming an acute angle with the longitudinal axis of the chain driver, and a second engagement side surface offset from the longitudinal axis of the chain driver and forming an acute angle with the longitudinal axis of the chain driver.
In some forms, when the chain driver is in the first position, the second engagement side wall of the chain driver extends substantially parallel to the second side of the chain loop to allow the chain driver to engage the second side of the chain loop when the handle is slid in the first direction, and when the chain driver is in the second position, the first engagement side wall of the chain driver extends substantially parallel to the first side of the chain loop to allow the chain driver to engage the first side of the chain loop when the handle is slid in the first direction.
In some forms, the first engagement side wall of the chain driver comprises at least one receiving portion configured to engage and retain the first side of the chain loop, the at least one receiving portion of the first engagement side wall corresponding in profile with a bead of the chain loop.
In some forms, the first engagement side wall of the chain driver comprises first and second locking portions disposed on either side of the at least one receiving portion, the first and second locking portions each being configured to be positioned between adjacent beads of the chain loop.
In some forms, the first engagement side wall of the chain driver comprises two receiving portions, the two receiving portions being configured to engage and retain adjacent beads of the chain loop and
In some forms, the second engagement side wall of the chain driver comprises at least one receiving portion configured to engage and retain the second side of the chain loop, the at least one receiving portion of the second engagement side wall corresponding in profile with a bead of the chain loop.
In some forms, the second engagement side wall of the chain driver comprises first and second locking portions disposed on either side of the at least one receiving portion, the first and second locking portions each being configured to be positioned between adjacent beads of the chain loop.
In some forms, the second engagement side wall of the chain driver comprises two receiving portions, the two receiving portion being configured to engage and retain adjacent beads of the chain loop.
In some forms, the body portion and driver portion of the chain driver comprise one or more magnets configured to selectively rotate the chain driver between the first and second positions.
In some forms, when the handle is slid in the second direction, the first and second engagement side surfaces of the chain driver disengage the first and second sides of the chain loop to allow the handle to move freely relative to the chain loop.
In some forms, the chain driver comprises two spaced magnets configured to selectively rotate the chain driver between the first and second positions.
In some forms, the chain driver comprises an aperture formed therethrough and a fastener, the aperture being configured to receive the fastener to mount the chain driver to the handle.
In some forms, the switching member comprises a wheel that is disposed adjacent the chain driver, the wheel comprising one or more magnets configured to selectively rotate the chain driver between the first and second positions upon rotation of the wheel.
In some forms, the wheel comprises an aperture formed therethrough configured to receive the fastener to mount the wheel to the chain driver and the handle.
In some forms, the wheel comprises a first slot disposed on a first side of the wheel, and a second slot disposed on a second side of the wheel, and wherein the handle comprises first and second cover portions, the first cover portion being slidably mounted to the guide, the second cover portion being mounted to the first cover portion, the second cover portion of the handle comprising first and second spaced projections, the first and second spaced projections being configured to be received in the first and second slots of the wheel respectively to limit rotation of the wheel.
In some forms, the first cover portion of the handle comprises a first side wall extending along a first side of the handle and a second side wall extending along a second side of the handle, the first and second side walls being curved in profile to receive first and second side walls of the guide member.
In some forms, the first cover portion of the handle comprises a back wall that connects the first and second side walls of the handle, the back wall being substantially flat in profile.
In some forms, the first cover portion of the handle comprises a front wall that is spaced from the back wall, the front wall being substantially flat in profile and positioned between the first and second side walls of the handle, the first, second, front and back walls of the first cover portion being connected to inhibit rotation of the handle relative to the guide member.
In some forms, the first, second, front and back walls of the first cover portion define a cavity that is configured to receive the guide member.
In some forms, the guide member comprises a first end disposed adjacent the chain driven blind assembly and a second end disposed away from the chain driven blind assembly.
In some forms, when the handle slides in the first direction it moves towards the second end of the guide member, and wherein when the handle slides in the second direction, it moves towards the first end of the guide member.
In some forms, the first and second channels of the guide member are spaced from each other and are C-shaped to correspond with the profile of the beads of the chain loop.
In some forms, the first and second channels each comprise a curved wall that surrounds the respective channel.
In some forms, the curved wall that surrounds the first and second channels is C-shaped to correspond with the profile of the beads of the chain loop and to retain the chain loop in the guide member.
In some forms, an opening in the curved wall that surrounds the first channel faces an opening in the curved wall that surrounds the second channel such that the chain loop is retained within the guide member in use.
Also disclosed herein is a chain operation system for a chain driven blind assembly, the blind assembly comprising a guide member configured to guide a chain loop operably connected to a drive means to retract and extend a blind of the blind assembly. The system may comprise a handle slidably mounted to the guide member, the handle comprising a chain driver mounted to the handle and selectively moveable between a first position, whereby the chain driver engages one or more beads on the first side of the of chain loop to extend the blind assembly, and a second position, whereby the chain driver engages one or more beads on the second side of the chain loop to retract the blind assembly; and a switching member operable by a user and configured to move the chain driver between the first and second positions. The features of the system may be as otherwise described above.
Also disclosed herein is a guide member for a chain driven blind assembly, the guide member being configured to guide a chain loop operably connected to a drive means of the blind assembly. The guide member may comprise; a first wall that surrounds a first channel configured to receive a first side of the chain loop, the first wall defining a first opening; a second wall that surrounds a second channel configured to receive a second side of the chain loop, the second channel being spaced from the first channel, the second wall defining a second opening, the second opening facing the first opening; and a body portion connecting the first wall to the second wall; the first and second walls being configured to retain the chain loop in the first and second channels respectively while allowing the first and second sides of the chain loop to translate within the first and second channels respectively. In some forms, the first and second side walls are curved in profile to correspond with the profile of the beads of the chain loop. The features of the guide member and system may be as otherwise described above.
Various embodiments/aspects of the disclosure will now be described with reference to the following figures.
Disclosed herein is a chain operation system for a chain driven blind assembly.
In a typical form, the blind assembly includes an elongate rod for supporting a blind (e.g. a length of fabric). First and second ends of the rod are typically configured to support the blind assembly (e.g. on either side of a window). The drive means is typically connected to the rod and is configured to rotate the rod about a longitudinal axis of the rod to extend and retract the blind in use. The chain loop extends along a longitudinal axis of the chain loop (typically this axis is substantially perpendicular to the longitudinal axis of the rod) between proximal 5 and distal 7 ends of chain loop. The proximal end of the chain is able to be connected to the drive means of the blind assembly such that a user is able to operate the chain to operate retract and extend the blind.
The assembly disclosed herein generally consists of an optional top guide, an optional bottom guide, a wand, a looped bead chain and a handle configured to operate the looped bead chain. The looped bead chain is connected to the blind clutch (drive) assembly (not shown). The clutch has a teethed wheel that matches the pitch of the bead chain. Downward motion of the handle disclosed herein results in motion of the chain, which in turn rotates the drive to move the blind. Upward motion of the handle disclosed herein does not engage the chain, resulting in no blind movement.
Advantageously, the disclosed retrofit child safety device addresses one or more of the problems associated with existing retrofit solutions, and is low cost, easy to use and compact. It can be attached to blinds fitted with a looped bead chain operated clutch. The disclosed system used in this retrofit device can also be applied to dedicated looped bead chain operated systems.
The chain operation system 1 includes a guide member, in the form of a wand 9, that is configured to guide the chain loop 3. The wand 9 extends along a longitudinal axis A of the wand 9. The system 1 also includes a handle 11 slidably mounted to the wand 9 to enable the handle 11 to be slid along the longitudinal axis A of the wand 9 in a first direction B (a downward stroke in the detailed embodiment) to engage the chain loop 3, and second direction C (an upward stroke in the detailed embodiment) to disengage the chain loop 3. The handle 11 includes a switching member 13 that is operable by a user and configured to rotate an internal mechanism (detailed below) to switch between the first and second chain positions.
Advantageously, the user does not need to simultaneously apply hand/finger pressure to grab the bead chain and apply a pull-down force on the handle to operate the blind. During the downstroke, the pawl 15 automatically grabs the correct side of the bead chain for the desired blind direction. Also, there is no need to release any part of the handle or to perform any hand/finger maneuvers to release the bead chain in the upstroke.
The configuration and operation of the pawl 15 will be discussed further below with reference to
The pawl 15 is configured such that when the pawl 15 is in the first position, the chain driver disengages the first side 21 of the chain loop to allow the first side 21 of the chain loop to pass the pawl 15. The pawl 15 is configured such that when the pawl 15 is in the second position, the pawl 15 disengages the second side 27 of the chain loop to allow the second side 27 of the chain loop to pass the pawl 15.
The configuration of the pawl 15 will now be discussed in further detail with respect to
When the pawl 15 is in the first position (
The driver portion 31 extends along the longitudinal axis D of the pawl 15, and includes a first engagement side surface 41 offset from the longitudinal axis D of the pawl 15 and forming an acute angle with the longitudinal axis D of the pawl 15, and a second engagement side surface 43 offset from the longitudinal axis D of the pawl 15 and forming an acute angle with the longitudinal axis D of the pawl 15.
When the pawl 15 is in the first position (
The pawl 15 grabs the chain by jamming at least one bead chain against the extrusion (the wand 9). The resultant forces acting on the bead have vectorial components against the extrusion surface and in the direction of the desired motion. In principle, jamming an object against a stationary surface will result in high friction and restricted mobility. The Applicant's testing has shown that the friction between the extrusion and bead is minimal, and common powder coatings and anodized finishes on aluminium help with further reducing the friction. Also, a thin liner or tape of low friction material, such as PTFE or UHMWPE, located between the extrusion and bead, can be applied to further reduce friction and still maintain a compact assembly.
As will be apparent to the skilled addressee, an alternative approach is to grab the bead chain without touching the stationary surface, or by minimising contact with the extrusion. This can be achieved by placing the grabbing mechanism within the C-shape cavity, but requires more space, thus adding bulk to the assembly, and therefore while it is operational, is not the preferred approach.
The pawl functionality disclosed herein refers in general to engaging only one part of the chain. As will be evident to the skilled addressee, the number of pawls required is determined by the shape of the extrusion and orientation of the openings.
The driver portion 31 of the pawl 15 will now be described with reference to
The receiving portions 45, 47 of the first engagement side wall 41 correspond in profile with a bead of the chain loop (curved to match the profile of a single bead). The first engagement side wall 41 of the pawl 15 includes first 49 and second 51 locking portions disposed on either side of receiving portion 45. The first 49 and second 51 locking portions are each configured to be positioned between adjacent beads of the chain loop.
In the detailed embodiment, the profile of the second engagement side wall 43 of the pawl 15 is a mirror image of the first side wall 41 and operates in the same manner to engage beads disposed on the second side of the chain loop.
The body portion 29 and driver portion 31 of the pawl 15 each include a magnet configured to selectively rotate the pawl 15 between the first and second positions, as will be discussed in further detail below. The pawl 15 includes an aperture 57 formed therethrough and a shaft (e.g. a peg), the aperture being configured to receive the shaft to mount the pawl 15 to the handle 11. The shaft may form part of the first or second cover portions of the handle 11 (discussed in further detail below).
Moving the blind to the desired position may require several strokes of the handle. A stroke has a downstroke and an upstroke. In the detailed embodiment, motion of the blind only happens during the downstroke, purposely to maximise a person's mechanical advantage. The blind does not move during the upstroke but is required to complete the full stroke. Pulling down the handle drives the right hand side 27 of the chain, while the left hand side 21 of the chain is free to move, and by default it will move in the opposite direction, due to the chain being a closed loop. Pushing up the handle (upstroke) will disengage the pawl from the bead chain and allow the handle to reset for the next downstroke. During a full stroke the pawl can move between an engaged and a neutral position.
The geometric layout of the pawl and beads ensures that beads jam between the pawl and extrusion, ensuring a secure engagement without any risks of dislodgement (unless intended e.g. during the upstroke). Yet, the pawl can still impart a downward force on the beads to push the chain downward. In the embodiment shown in
Similarly, an alternative embodiment may use two pawls located on the right hand side and left hand side of the looped bead chain. This allows for the gap between the looped bead chain to be significantly reduced. As will be evident to the skilled addressee, the pawls can be symmetrical or asymmetrical, and pawls can be operated independently or simultaneously to selectively engage or disengage the looped bead chain.
When the handle is slid in the second direction (upward stroke as shown by ‘C’ in
The switching member 13 of the handle 11 includes a wheel 59 that is disposed adjacent the pawl 15. The wheel 59 will be discussed with reference to
Functionally, the magnets of the selector switch and pawl provide a spring mechanism with two key functions. The first is to allow the pawl to auto-engage the bead chain in one direction and auto-disengage the bead chain in the opposite direction, i.e. a one-way bead chain self-latching mechanism. Secondly, the mechanism incorporates a switch (button, know, wheel, lever, etc) to toggle the pawl between one part of the bead and the other to selectively change direction of blind movement. As will be evident to the skilled addressee, there are several methods by which the disclosed function could be achieved. The disclosure is not limited to the use of magnets to achieve this functionality. For example, the toggle and self-latching functions can be achieved with mechanical springs. The use of magnets is beneficial due to simplicity and compactness of the mechanism. However, a mechanical spring version can also be utilised with the use of a wire forms, flat springs, torsion springs, extension springs, compression springs, or rubberised materials that have spring-like properties. In one embodiment, a traditional toggle mechanism can be realised using compression springs and a hinged linkage. In another embodiment, the mechanism includes a bi-stable spring mechanism, with one end fixed to the pawl and the other end pivoting about a fixed point. The spring may be arranged in such a way that it is partially compressed (bent) in two equilibrium states. The toggle functionality may be realised with the selector switch to change between equilibrium states.
In the detailed embodiment, the spring-like and toggle effect is achieved by orienting one or more magnets in each component against same magnetic poles (i.e. N-N or S-S). The magnet(s) are embedded in each component (wheel & pawl) so that these are always wanting to repel each other. Arranging opposing components with the same polarity, so that these repel each other, significantly simplifies the complexity of the mechanism. In another embodiment, the magnets in each component can be oriented to attract each other (i.e. N-S, or S-N) to achieve the same functionality. Using magnet arrangements that attract each other has advantages. With the correct layout, this arrangement provides the maximum attraction force on the pawl 15 to engage the beads during the downstroke. Also, during the upstroke, the magnets are forced apart, thus reducing the attraction force, which reduces the ratcheting noise. This embodiment provides more positive bead engagement, but it adds complexity to the mechanism. In the detailed embodiment, the magnets are cylindrical in shape with poles located on the flat surfaces of the cylinder. While cylindrical/disk magnets are a preferred shape for this application, other shapes could also be used.
In the position shown in
In the detailed embodiment, the wheel 59 includes a first slot 69 disposed on a first side of the wheel, and an optional second slot 72 disposed on a second side of the wheel 59. The handle 11 includes first 71 and second 73 cover portions (see
The second cover portion 73 will be described in further detail with respect to
The first cover portion 71 of the handle 11 will now be described with reference to
The wand 9 will now be described with reference to
The first 85 and second 87 channels of the wand 9 are spaced from each other correspond with the profile of the beads of the chain loop. The first 85 and second 87 channels each comprise a C-shaped curved wall 93, 95 that surrounds the respective channel. The curved walls 93, 95 that surround the first and second channels are C-shaped to correspond with the profile of the beads of the chain loop and to retain the chain loop in the wand 9. An opening in the curved wall 93 that surrounds the first channel 85 faces an opening in the curved wall 95 that surrounds the second channel 87 such that the chain loop is retained within the guide member in use. The shape of the curved walls allows a beaded chain to be snap fitted to the wand 9 such that it is then able to freely translate within the wand 9, but is not accessible by a user (as is discussed further below). As will be evident to the skilled addressee, it is not essential for the first 85 and second 87 channels to be internally curved. A rectangular, triangular, or D-shaped channel of the correct internal dimensions will serve the same purpose. However, curved channels offer the most compact and aesthetic embodiment.
For a looped chain application, two channels are required which can be connected in various configurations to form the main extrusion profile. For the embodiment described herein, the configuration with openings facing inwards provides a particularly compact solution. The space in between the chain is fully utilised to place the mechanism to engage the bead chain. It should be noted that having a compact assembly the normal plane through the looped chain is typically more important than in the parallel plane through the looped chain, as this dimension relates to system deduction. As will be evident to the skilled addressee, in another embodiment, the wand could include C-shaped channels having openings that face outwardly. In such an embodiment, two pawls would be required to interact with the chain loop (as the chain is effectively protected from the inner space of the wand within which the pawl of the disclosed arrangement is positioned).
Again, the bead chain is housed inside the C-shape walls in an extrusion (the wand 9). The opening of the curved walls is small enough to retain the bead chain within the cavity, making it fully finger inaccessible, yet allowing for easy insertion of the bead chain during assembly manufacture. The gap also allows access to the bead chain for grab-release operations. In the detailed embodiment, the implementation of two C-shape cavities with opening that face each other is particularly advantageous. This allows for a single pawl to access either side of the looped bead chain, advantageously making it a very compact assembly.
As is shown in
The rotatable member 97 is mounted in a fixed position within the funnel member 99. The rotatable member 97 includes a first aperture 105 formed therethrough. The bottom half of the funnel member 99b includes a seat 117 circular in profile with second apertures 107 formed therethrough on 99a & 99b. The first 105 and second 107 apertures are disposed along an axis of rotation of the rotatable member 97. A fastener (not shown) extends through the second 107 apertures and thereby rotatably mounts the rotatable member 97 to the funnel member 99.
The funnel member 99 includes an extension portion 109 having a cross sectional area that is greater than a cross sectional area of the wand 9. The wand 9 is configured to be received by the extension portion 109 to mount the funnel member 99 to the wand 9 (i.e. the extension portion 109 is sized to fit over the end of the wand 9). In the detailed embodiment, the top half 99a of the extension portion 109 includes a projection 112 disposed towards the bottom of the extension portion 109 to snap fit the top half 99a of the funnel member to the bottom half 99b of the funnel member.
The funnel member 99 includes a head portion 111 that is disposed at an end of the extension portion 109. In the detailed embodiment, extension portion 109 is integrally formed with the head portion 111. The head portion 111 is configured to extend from the wand 9. The head portion 111 and extension portion 109 comprise a channel 113 formed therethrough that is configured to receive the chain loop. The head portion 111 is open at a first end of the head portion such that the channel 113 of the head portion is able to receive the chain loop from the extension portion 109, and is open at a second end of the head portion 111 such that the chain loop extends from head portion 111 and towards the drive means of the blind assembly. The head portion 111 includes a chain guide 115 disposed centrally in the channel, the chain guide 115 extending along the longitudinal axis of the funnel member 99 and configured to guide the chain loop towards and away from the rotatable member 97. The head portion includes a seat 117 configured to support the rotatable member 97. The seat 117 is circular in profile. One or more fasteners extend through the extension portion 109 (through apertures 119) and mount the funnel member 99 to the wand 99. The guide 115 and seat 117 include fastener bosses to secure the top 99a portion of the funnel member to the bottom 99b portion of the funnel member.
In the detailed embodiment, the system 1 includes an optional bottom guide portion 121. The bottom guide portion 121 is shown in
The inner component 121b of the guide portion is also positioned at the bottom of the wand 9, and fits inside the outer component 121b. It includes a guide channel to guide the chain loop at the bottom of the wand 9, and has a profile that enables it to fit within the recess formed between the channels of the wand 9. The inner component allows the bead chain to loop back and glide freely. The inner diverter may be a single piece (as shown) or incorporate a freewheeling pulley (not shown).
The word ‘comprising’ and forms of the word ‘comprising’ as used in this description and in the claims does not limit the invention claimed to exclude any variants or additions.
Modifications and improvements to the invention will be readily apparent to those skilled in the art. Such modifications and improvements are intended to be within the scope of this invention.
Number | Date | Country | Kind |
---|---|---|---|
2023900360 | Feb 2023 | AU | national |