This application claims priority of European patent application no. 20 201 376.9, filed Oct. 12, 2020, the entire content of which is incorporated herein by reference.
The disclosure relates to a chain saw. The disclosure furthermore relates to a method for tensioning a saw chain of a chain saw.
Known in principle are chain saws having a housing and a drive motor, the drive motor of the chain saws, by way of a chain drive sprocket, driving in a revolving manner a saw chain guided in a guide groove of a guide bar. The guide bar is held on the housing bay way of a releasable fastening arrangement. When the fastening arrangement is released, the guide bar by way of a tensioning device can be displaced in relation to the housing in the direction of the longitudinal axis of the guide bar.
The readjustment of the tension of chain saws of this type is often considered difficult, in particular for non-professional users, because the latter lack the experience required for choosing the correct tensioning force for tensioning the saw chain. If the saw chain is too firmly tensioned the friction between the saw chain and the guide bar increases, as a result of which increased wear on the components is created. If the saw chain is too loosely tensioned, this can result in the saw chain being released from the guide bar or from the chain drive sprocket. The saw chain or other components of the chain saw can be damaged here. The range within which the tension force that needs to be selected has to be adjusted is comparatively small, in particular in chain saws which have only a small motor output, in particular copse cutters. As a result, the readjustment of the tension of the saw chain in the case of chain saws of this type becomes particularly difficult for the operator.
It is an object of the disclosure to refine a chain saw in such a manner that simple tensioning of the saw chain by the operator is made possible.
The object can, for example, be achieved by a chain saw including: a housing; a saw chain; a chain drive sprocket; a guide bar defining a guide groove and a longitudinal axis; the saw chain being configured to be guided in the guide groove; a drive motor configured to drive the saw chain in a revolving manner via the chain drive sprocket; the guide bar having a longitudinal plane defined by the guide groove; a tensioning device; a releasable fastening arrangement configured to hold the guide bar on the housing; the guide bar being displaceable via the tensioning device in relation to the housing in a direction of the longitudinal axis of the guide bar when the releasable fastening arrangement is released; a chain lifting device configured separately from the tensioning device; the chain lifting device, when in a deflected position, being configured to deflect the saw chain when the tensioning device tensions the saw chain; and, the chain lifting device, when in an operating position, being configured to relax the saw chain when the guide bar is fixed.
It is a further object of the disclosure to specify a method for tensioning a saw chain of a chain saw, the method enabling a simple tensioning of the saw chain by an operator.
The object can, for example, be achieved by a method for tensioning a saw chain of a chain saw. The chain saw includes a housing and a drive motor; the drive motor being configured to, via a chain drive sprocket, drive a saw chain guided on a guide bar in a revolving manner; the guide bar being held on the housing via a releasable fastening arrangement; and, the guide bar, when the fastening arrangement is released, being displaceable in relation to the housing in the direction of a longitudinal axis of the guide bar via a tensioning device. The method includes: deflecting the saw chain via the chain lifting device when the tensioning device tensions the saw chain and the chain lifting device is in a deflected position; and, relaxing the saw chain via the chain lifting device when the guide bar is fixed and the chain lifting device is in an operating position.
The chain saw includes a housing and a drive motor. The drive motor by way of a chain drive sprocket drives in a revolving manner a saw chain guided in a guide groove of a guide bar. The guide bar has a longitudinal plane defined by the guide groove. The guide bar is held on the housing by way of a releasable fastening arrangement. When the fastening arrangement is released, the guide bar by way of a tensioning device is displaceable in relation to the housing in the direction of the longitudinal axis of the guide bar. The chain saw includes a chain lifting device which is configured separately from the tensioning device. The chain lifting device in a deflected position of the chain lifting device is configured for deflecting the saw chain when the tensioning device tensions the saw chain. Furthermore, the chain lifting device in an operating position of the chain lifting device is configured for relaxing the saw chain when the guide bar is fixed.
In order for the tension of the saw chain to be readjusted, the fastening arrangement of the chain saw thus has to be released, wherein the guide bar by way of the tensioning device is pushed toward the front, in the direction of the longitudinal axis of the guide bar away from the chain drive sprocket, and the saw chain is tensioned. When tensioning the saw chain, the chain lifting device is situated in the deflected position thereof, as a result of which the saw chain is deflected by way of the chain lifting device. The guide bar is subsequently fixed by the fastening arrangement. In this fastened position of the fastening arrangement, the chain lifting device is situated in an operating position in which the saw chain is no longer deflected by the chain lifting device. In this position, the guide bar is held so as to be clamped by the fastening arrangement. The saw chain is relaxed in the operating position of the chain lifting device. As a result of the initial deflection of the saw chain, a targeted predefined play in the chain is adjusted. An increased tension of the saw chain and friction forces associated therewith are avoided. The readjustment of the tension of the saw chain by way of an excessive tensioning force can thus be avoided.
The chain lifting device can preferably includes a deflection element which acts on the saw chain. The saw chain is deflected by the deflection element of the chain lifting device. The guide bar forms a guide path provided for the saw chain, wherein the deflection element in the deflected position of the chain lifting device preferably lifts the saw chain at a predetermined spacing from the guide path. As a result of this predetermined spacing, the desired play in the chain is generated in the relaxed state of the saw chain, thus in the operating position of the chain lifting device. As a result, the identical tensioning force can be set in a simple, reproducible manner when readjusting the tension of the chain saw.
According to an aspect of the disclosure, it is considered advantageous that the saw chain in the deflected position bears on the deflection element of the chain lifting device. As a result of the direct contact between the deflection element of the chain lifting device and the saw chain, the deflection of the saw chain can be exactly adjusted. Alternatively, magnets, in particular electromagnets, which deflect the chain by a magnetic force can also be used.
The deflection element of the chain lifting device can preferably be able to be moved laterally to the longitudinal plane. The deflection element can thus be displaced into the guide groove and out of the latter again. The deflection element of the chain lifting device can preferably be mounted so as to be pivotable in relation to the guide groove. The deflection element in the deflected position is pivoted into the guide groove and lifts the saw chain away from the base of the guide groove. The deflection element in the operating position is pivoted laterally out of the guide groove as a result of which the saw chain is able to be moved again in the direction toward the base of the guide groove. As a result thereof, a predetermined play in the chain of the saw chain is ensured. The deflection element can preferably be arranged on the bottom side of the guide bar. As a result of gravity, the saw chain sags on the bottom side of the guide bar and offers enough space to enable the deflection element of the chain lifting device to pivot into the guide groove.
According to an aspect of the disclosure, it is considered advantageous that the deflection element in the deflected position protrudes into the guide groove of the guide bar and lifts the drive links of the saw chain away from the groove base of the guide bar. The deflection element in the operating position pivots out of the guide groove so far that the drive links of the saw chain can drop down again in the direction toward the groove base.
A positioning element for moving the deflection element can preferably be provided. The positioning element in the operating position of the chain lifting device can preferably act on the deflection element. Positioning element here acts on the deflection element in such a manner that the latter is pressed out of the guide groove and vacates the guide groove for the drive links of the saw chain.
The deflection element can preferably be configured so as to be integral to the guide bar. As a result, a simple construction of the chain saw and simple assembling of the latter can be enabled.
According to an aspect of the disclosure, it is considered advantageous that the fastening arrangement acts on the chain lifting device in such a manner that the chain lifting device in the fastened position of the fastening arrangement is situated in the operating position. According to an aspect of the disclosure, it is considered advantageous that the fastening arrangement and the chain lifting device are mutually adapted in such a manner that the guide bar, when the fastening arrangement is released, is tensioned by the tensioning device and the chain lifting device is situated in the deflected position. As a result of the interaction between the fastening arrangement and the chain lifting device, the operator can easily perform the adjustment of the pre-tension of the saw chain. The operator has only to release or fixe, respectively, the fastening arrangement, wherein the chain lifting device is simultaneously activated or deactivated, respectively. As a result, operator errors when tensioning the saw chain can be avoided.
It is in particular provided that the tensioning device includes a spring element which in the direction of the longitudinal axis of the guide bar pretensions the guide bar away from the housing. As a result, the pre-tensioning of the saw chain takes place automatically by the tensioning device. The operator has no influence on the magnitude of the tensioning force, as a result of which variations in terms of the magnitude of the pre-tension of the saw chain can be avoided. Approximately identical pre-tensioning of the saw chain is thus achieved in each new tensioning procedure of the saw chain. The tensioning force by way of which the guide bar is pushed toward the front and by way of which the saw chain is pre-tensioned, corresponds to the spring force of the spring element. Excessive tensioning forces which may arise when the guide bar is displaced by hand are avoided as a result.
According to an aspect of the disclosure, it is considered advantageous that the fastening arrangement and the chain lifting device are mutually adapted in such a manner that the fastening arrangement in a partially released position holds the guide bar and the chain lifting device is situated in the deflected position. When readjusting the tension of the saw chain, the deflection element thus first engages in the guide groove, and the saw chain is subsequently tensioned. It is thus ensured that, prior to tensioning the saw chain, the deflection element is positioned between the drive links of the saw chain and the groove base of the guide bar. If the guide bar were to be pre-tensioned already prior to the deflection element being pivoted into the guide groove, the deflection element would only pivot laterally toward the saw chain. A deflection of the saw chain away from the groove base of the guide bar would no longer be possible in this instance. In an alternative embodiment it can be expedient for the deflection element to have a ramp configured on the end of the deflection element that faces the saw chain. The ramp is configured in such a manner that the saw chain, when laterally contacting the deflection element, by way of the ramp of the deflection element is pushed in the direction away from the groove base. The saw chain can thus likewise be tensioned.
According to an aspect of the disclosure, it is considered advantageous that the fastening arrangement includes a chain wheel cover and a clamping element disposed on the chain wheel cover, the guide bar by way of the clamping element being pressed against the housing. Accordingly, the guide bar can preferably be held so as to be clamped directly between the housing and the clamping element. The fastening arrangement can preferably include a spring unit, the clamping element by way of the spring unit being mounted on the chain wheel cover transversely to the longitudinal plane of the guide bar. The spring force exerted by the spring unit acts transversely to the longitudinal plane of the guide bar. The spring unit here is supported by way of the chain wheel cover and presses the clamping element against the guide bar.
A clamping force which acts from the clamping element on the guide bar in the fastened position and in the partially released position of the fastening arrangement can preferably be greater than a tensioning force acting from the tensioning device on the guide bar. A dual-stage tensioning process of the saw chain is enabled as a result. When changing from the fastened position to the partially released position of the fastening arrangement, only the deflection element is pivoted into the guide groove. As a result of the pre-tension of the clamping element, the guide bar continues to be held in a clamped manner. The clamping force is greater than the tensioning force of the tensioning device. The fastening arrangement can be completely released only once the deflection element has pivoted into the guide groove, as a result of which the clamping force is cancelled and the guide bar is tensioned toward the front. The clamping force acting on the guide bar in this position of the fastening arrangement is lower than the tensioning force. The saw chain is tensioned and comes to bear on the deflection element.
The fastened position of the fastening arrangement can subsequently be assumed again. The guide bar by way of the clamping element is clamped against the housing and fixed herein. The deflection element is pushed out of the guide groove by way of the positioning element. The operating position of the chain lifting device is assumed again, and the tension of the saw chain has been readjusted with a predetermined play in the chain.
The invention will now be described with reference to the drawings wherein:
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The tensioning procedure of the saw chain 7 and the interaction between the individual functional groups of the chain saw 1 are described hereunder:
In order for the tension of the saw chain 7 to be readjusted, the nut 17 has to be released from the chain wheel cover 15. The fastening arrangement 8 here transitions from a fastened position 30 (
In the partially released position 31 of the fastening arrangement 8 the guide bar 5 is still held so as to be clamped between the clamping element 16 and the housing 2. The pre-tension of the clamping element 16 that is generated by the spring unit 18 of the clamping element 16 is conceived in such a manner that the clamping force between the clamping element 16 and the guide bar 5 is sufficiently high in order for the guide bar 5 to be fixed. Accordingly, the clamping force in the partially released as well as in the fastened position 31, 30 of the fastening arrangement 8 is greater than the tensioning force of the spring element 14 of the tensioning device 10.
In a further step, the fastening arrangement 8 is further released until the latter is situated in the released position 32 (
In a further step, the fastening arrangement 8 by way of the nut 17 is again to be screwed into the partially released position 31. This has the effect that the pre-tension of the clamping element 16 is increased and the clamping force between the clamping element 16 and the guide bar 5 is greater than the tensioning force of the tensioning device 10. The guide bar 5 is fixed. By way of a further rotation of the nut 17, the chain wheel cover 15, conjointly with the positioning element 13, is subsequently displaced so far in the direction toward the housing 2 that the positioning element 13 acts on the chain lifting device 11 and pushes the deflection element 12 out of the guide groove 21 (
In the fastened position 30 of the fastening arrangement 8 the chain lifting device 11 is in the operating position 41. The saw chain 7 is no longer lifted by the deflection element 12, as a result of which a predetermined spacing from the guide path 20, or a predetermined play in the chain of the saw chain 7, respectively, is achieved. As a result of the deflection element 12 no longer deflecting the saw chain 7, a shorter length of saw chain 7 is required for tightly enclosing the guide bar 5, as a result of which a defined length of saw chain 7 becomes available, and the chain tension as a result being reduced in comparison to the maximum chain tension. A defined play in the chain is established as a result of the defined length differential. The fastening arrangement 8 and the chain lifting device 11 here are mutually adapted in such a manner that the obtained play in the chain of the saw chain is sufficiently minor in order to avoid that the saw chain jumps from the guide bar 5. Furthermore, the play in the chain is sufficiently large so as to preclude any jamming of the saw chain 7 on the guide bar 5.
When tensioning the saw chain 7 it is essential that the deflection element 12 contacts the saw chain 7 on the internal side of the latter that faces the guide bar 5 in order to be able to deflect the saw chain 7 away from the groove base 22 of the guide bar 5. Therefore, a chain saw 1 according to the disclosure provides a dual-stage tensioning process of the saw chain 7. While the saw chain 7 is still non-tensioned, the deflection element 12 engages in the guide groove 21. It can be ensured as a result thereof that the deflection element 12 contacts the saw chain 7 on the internal side of the latter. The saw chain 7 is only subsequently tensioned.
It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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20 201 376.9 | Oct 2020 | EP | regional |