The present disclosure generally relates to sharpening of chainsaw chains. More specifically it is related to a method of using an existing chainsaw sharpener for machining tooth profile of a chainsaw chain.
Cutter tooth geometry determines the cutting characteristics of the saw chain depending on the material being cut. This characteristic is perceived by the chainsaw operator. For example, a soft material is easier to cut by the working edge of a chain cutter and thus, the operator can afford a sharper edge resulting in more production. Cutting hard material can dull the cutters faster than the operator prefers. The operator may enjoy a more durable cutter at the expense of a slower cut. A balance in durability and speed can be ideal for some operators and the ability to adjust these geometries can be advantageous.
In general, methods such as round filing and square filing are the most commonly used methods while sharpening a chain tooth of a chain. There are two common chainsaw cutter shapes, that is, semi chisel chainsaw cutter and full chisel chainsaw cutter. The semi chisel chainsaw cutters use a round outside corner so a round sharpener is preferred. Round sharpening creates a tooth that is durable and tends to be slower cutting. A semi-chisel chainsaw cutter has round-cornered tooth with a round ground edge which makes it easy to file. The semi chisel chainsaw chain generally cuts slower than a full chisel chainsaw cutter. Full chisel chainsaw cutters have a square outside corner (square-cornered tooth) and can be round filed. These cut faster than round sharpened semi chisel chainsaw cutters. The square filed method of sharpening is for full chisel chainsaw cutters only and the full chisel chainsaw cutters cut even faster than the round sharpened semi chisel chainsaw cutter. Semi Chisel chainsaw cutters are not generally square sharpened. A square ground tooth is sharpened with a beveled file or grinding wheel that matches to the corner of the cutter tooth to the corner of the beveled sharpening edge. The benefit of square sharpening a full chisel chainsaw cutter is that sharpness and cutter angles can be adjusted for desired performance and durability more accurately than the round sharpening method. For example, a square cutter in theory cuts 15-20% faster than a round cutter.
The top plate of a full chisel chainsaw cutter tooth has two changeable geometries that change cutting characteristics. The side plate of the chainsaw cutter also has two geometries that affect cutting characteristics. The chainsaw operator can benefit by variations of these four geometries independently whereas these geometries are harder or impossible to achieve with only a round sharpener.
The issue arises due to the precision required to perform the square sharpening. Hand filing can be difficult to learn and machine grinding is quite expensive. The square filing method is generally reserved for professionals requiring extreme needs as this type of chainsaw cutter tooth provides a smoother, and faster cutting chain.
However, the Automatic Chainsaw Grinder (U.S. Pat. No. 4,539,871) is the only grinder available on the market that will square grind chainsaw chain. Currently, with its robust and commercial duty design it carries a high cost and is quite complex. This solution is not ideal for a person who wants to try out square sharpening chainsaw chain as a hobbyist and enthusiast.
Universal Round grinders, also commonly known as “universal round cutters” as well as “round sharpening grinders” or “electric chainsaw grinders” (U.S. Pat. No. D757,514S1) are very common and low cost. These devices employ a high-speed rotating grinding wheel to grind round sharpened tooth chainsaw chain (semi-chisel chainsaw cutters and full chisel chainsaw cutters). However, most of the universal round grinders available lack the square sharpening function of machining square tooth chainsaw chains (Full chisel chainsaw cutters).
There is a need for a solution that utilizes a universal chainsaw chain grinder to perform sharpening of various types of chainsaw chains, including square tooth of full chisel chainsaw cutters as well as semi chisel chainsaw cutters.
The existing solutions related to dual purpose universal round grinders are ineffective and inefficient, and are complicated to use. In the light of the foregoing, there is a need for an efficient, dual-purpose, simple and effective solution that could be useful for maintenance of various types of chainsaw chains, with the ability to make easy variations in cutter sharpness and shape. Thus, there is need of a removable attachment (Jig) that could be used in conjunction with the existing universal round grinders such that the operator can perform the original (basic) function conventionally achieved using universal round grinders as well as the operator can perform the additional function of square sharpening a square tooth chainsaw chain by clamping the removable attachment to the universal round grinder.
While the way that the present disclosure addresses the disadvantages of the prior art will be discussed in greater detail below, in general, the present disclosure provides a chain sharpening jig that could be removably attached to a universal round grinder for sharpening various types of chains.
An object of the present disclosure is to provide a chain sharpening jig which is simple in structure.
Another object of the present disclosure is to provide a chain sharpening jig which is easy to use.
Yet another object of the present disclosure is to provide a chain sharpening jig which could be easily attached and detached from an existing universal chainsaw chain sharpener.
Yet another object of the present disclosure is to provide a chain sharpening jig which enables precise sharpening of chainsaw chains.
Further object of the present disclosure is to provide a chain sharpening jig which can sharpen different types of chainsaw chains.
Embodiments of the present invention disclose a chain sharpening jig configured to be removably attached to a universal chainsaw sharpener, the chain sharpening jig comprising: a slide base comprising a tab portion configured to be clamped inside a drive link clamp of the universal chainsaw sharpener; a slide clamp arranged on the slide base; a chain holder connected to the slide clamp; wherein the chain holder comprises: a first element, a second element, and a third element positioned between the first element and the second element; wherein the third element is connected to each of the first element and the second element to form a groove; wherein the groove is formed on the exterior surface of the third element between the first element and the second element; wherein a chainsaw chain to be machined is arranged in the groove; and a grinding wheel of the universal chainsaw sharpener is configured for machining the chainsaw chain arranged in the groove.
In an embodiment, the first element as well as the second element are substantially triangular shaped in nature.
In an embodiment, the first element as well as the second element are substantially pentagonal shaped in nature.
In an embodiment, the chain holder and the slide clamp are integrally connected to each other.
In an embodiment, the chain holder and the slide clamp are removably connected to each other.
In an embodiment, the chain holder comprises a through-hole, and the slide clamp comprises a central hole for enabling a screw to removably connect the chain holder and the slide clamp.
In an embodiment, the first element of the chain holder comprises a plurality of alignment holes, and the slide clamp comprises a plurality of alignment holes for enabling a plurality of dowel pins to align the chain holder relative to the slide clamp.
In an embodiment, the slide clamp comprises a through hole for enabling a tightening screw to slidably lock and unlock the slide clamp relative to the slide base.
In an embodiment, the second element has ruler markings extending along an edge of the second element.
In an embodiment, the second element has a central witness mark in proximity of an unsupported tip of the second element.
In an embodiment, the chain holder is replaceable.
In an embodiment, the slide clamp could axially translate relative to a sliding portion of the slide base.
Embodiments of the present invention further disclose a method of machining a chainsaw chain by utilizing an universal chainsaw sharpener, the method comprising the steps of: providing a chain sharpening jig, wherein the chain sharpening jig comprises: a slide base removably connected to a drive link clamp of the universal chainsaw sharpener; and a chain holder which further comprises: a first element, a second element, and a third element positioned between the first element and the second element; wherein the third element is connected to each of the first element and the second element to form a groove; wherein the groove is formed on the exterior surface of the third element between the first element and the second element; removably attaching a chain sharpening jig to the universal chainsaw sharpener; placing the chainsaw chain to be machined into the groove of the chain sharpening jig; Positioning a grinding wheel of the universal chainsaw sharpener in close proximity of the top of the chain holder in a generally vertical state such that the rotational axis of the grinding wheel is substantially parallel to the longitudinal axis of the slide base; bringing the grinding wheel towards the chainsaw chain in a substantially vertically downward direction to thereby contact against tooth of the chainsaw chain.
The present disclosure overcomes the drawbacks of the existing devices by providing a simple and easy to use device as well as method for enabling machining of different types of chainsaw chains by removably attaching the device to a conventional universal chain sharpener.
A more complete understanding of the present disclosure may be derived by referring to the detailed description and claims when considered in connection with the Figures, wherein reference numerals refer to similar elements throughout the Figures, and
The following description is of exemplary embodiments of the invention only, and is not intended to limit the scope, applicability, or configuration of the invention. Rather, the following description is intended to provide a convenient illustration for implementing various embodiments of the invention. As will become apparent, various changes may be made in the function and arrangement of the elements described in these embodiments without departing from the scope of the invention as set forth herein. It should be appreciated that the description herein may be adapted to be employed with alternatively configured devices having different shapes, components, attachment mechanisms and the like and still fall within the scope of the present invention. Thus, the detailed description herein is presented for purposes of illustration only and not of limitation.
Reference in the specification to “one embodiment” or “an embodiment” is intended to indicate that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least an embodiment of the invention. The appearances of the phrase “in one embodiment” or “an embodiment” in various places in the specification are not necessarily all referring to the same embodiment.
The chain sharpening jig 10 will now be described with reference to the accompanying drawings, particularly
Reference is initially made to
Referring to
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Referring to
In an exemplary embodiment as seen in
The chain holder 70 determines the sharpness of the chainsaw tooth in relation to the top plate of a chainsaw tooth once the tooth of the chainsaw chain 20 is sharpened. In an exemplary embodiment, as shown in
In an exemplary embodiment, the chain holder 70 is replaceable by removing the screw 52 passing through the central hole 51 as well as through-hole 71 and by removing the plurality of dowel pins 54 passing from the plurality of alignment holes 53 as well as plurality of alignment holes 75, detaching the chain holder 70 from the slide clamp 50 afterwards and then, replacing the old chain holder 20 by a new chain holder 20. Afterwards, the new chain holder 70 is attached to the slide clamp 50 and then, the screw 52 is re-inserted to pass through the central hole 51 as well as through-hole 71 of new chain holder 70 and the plurality of dowel pins 54 are re-inserted to pass through the plurality of alignment holes 53 as well as plurality of alignment holes 75, thereby effectively connecting the new chain holder 70 to the slide clamp 50.
In various embodiments as seen in
In an exemplary embodiment, the chain holder 70 could include a shape altering (changing) mechanism for adjusting the overall geometry (shape) of the chain holder 70. As shown in
In an embodiment as seen in
In an exemplary embodiment as seen in
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In an exemplary embodiment as seen in
An exemplary method of machining a chainsaw chain 20 by utilizing a universal chainsaw sharpener 100 will now be described in reference to
Initially, a chain sharpening jig 10 is removably attached to the universal chainsaw sharpener 100. Afterward, the chainsaw chain 20 to be machined is placed into the groove 82 of the chain sharpening jig 10. The universal chainsaw sharpener 100 (
As shown in
It should be well understood that the chain sharpening jig 10 could also be used for machining round tooth chainsaws 20 with precision. Typically, the universal chainsaw sharpener 100 machines into (towards) the tooth profile on round tooth right-hand chainsaw chains 20 and the universal chainsaw sharpener 100 machines out (away) of the tooth profile on round tooth left-hand chainsaw chains 20. Machining the tooth profile on round tooth left-hand chainsaw chains 20 using the universal chainsaw sharpener 100 alone creates a burr on the tooth profile of round tooth left-hand chainsaw chains 20, which is a drawback and thus, the operator needs manual filing to remove burrs from the tooth profile of round tooth left-hand chainsaw chains 20. However, the advantage of using chain sharpening jig 10 in conjunction with the universal chainsaw sharpener 100 to machine round tooth left-hand chainsaw chains 20 eliminates this drawback. Thus, the addition of the chain sharpening jig 10 enables the universal chainsaw sharpener 100 to cut both round tooth left-hand chainsaw chains 20 as well as round tooth right-hand chainsaw chains 20. Further, the operator can detach the chain sharpening jig 10 from the universal chainsaw sharpener 100 and thus, the operator can do machining of round tooth chainsaws 20 using universal chainsaw sharpener 100 alone without using chain sharpening jig 10, thereby enabling the operator to perform conventional machining of round tooth chainsaws 20.
In an exemplary embodiment, the material for the chain sharpening jig 10 could include any rigid material that does not bend (deform) so the angle of the tooth of chainsaw chain 20 during machining is constant. In an embodiment, the material for the chain sharpening jig 10 could include but not limited to: delrin, aluminum, titanium, steel, iron and so on.
In an exemplary embodiment, the slide clamp 50 could slide relative to the slide base 30 with minimum friction using at least one of: bearings and mechanical slide. The slide clamp 50 and/or the slide base 30 could include bearings such as but not limited to: ball bearing, plain bearings, roller bearings, needle bearings, and so on. The slide clamp 50 and/or the slide base 30 could include slides such as but not limited to ball bearing slides, mechanical drawer slides, Telescopic slides, and so on.
Finally, while the present invention has been described above with reference to various exemplary embodiments, many changes, combinations, and modifications may be made to the exemplary embodiments without departing from the scope of the present invention. For example, the various components may be implemented in alternative ways. These alternatives can be suitably selected depending upon the particular application or in consideration of any number of factors associated with the operation of the device. In addition, the techniques described herein may be extended or modified for use with other types of devices. These and other changes or modifications are intended to be included within the scope of the present invention.
The present application hereby claims priority to and incorporates by reference the entirety of the disclosure of the provisional application No. 63/339,971 entitled “Saw chain sharpening holder” filed on May 10, 2022.
Number | Date | Country | |
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63339971 | May 2022 | US |